Raw material cleaning device for hotpot condiment processing

By designing the raw material cleaning device for hot pot base processing, the combination of the breaking mechanism, rotating mechanism and separation cylinder is used to solve the problem of inconvenient cleaning of shallots, automatic cleaning of shallots is realized, and cleaning efficiency and quality is improved.

CN222776910UActive Publication Date: 2025-04-22SICHUAN WEIZIMEI FOOD TECH CO LTD
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Patent Information

Application Number
CN202421773122.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-04-22
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

During the hot pot base production process, especially the inconvenience of cleaning onions, it is easy to cause breakage and labor-intensive labor, and the onion is easily mixed with dead leaves, affecting the cleaning quality.

Method used

A raw material cleaning device for hot pot base processing is designed, including a cleaning tank, a breaking mechanism, a rotating mechanism and a separation cylinder. The shallots are broken through the breaking mechanism. The rotating mechanism drives the water flow to move the shallots, and the dead leaves are separated through the filter holes of the separation cylinder to realize the automatic cleaning of the shallots.

Benefits of technology

This device effectively solves the problem of inconvenient cleaning of green onions, improves cleaning efficiency, reduces the time and labor of manual cleaning, ensures the cleaning quality, and avoids the impact of dead leaves.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222776910U_ABST
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Abstract

The utility model discloses a raw material cleaning device for hotpot condiment processing, which belongs to the technical field of condiment processing and comprises a cleaning pool, a feeding table is arranged above one end of the cleaning pool, and a conveying belt for lifting and conveying materials inside the cleaning pool upwards is arranged at the other end of the cleaning pool. The scattering mechanism is rotationally arranged at the inner end, close to the feeding table, of the cleaning pool; the rotating mechanism is rotationally arranged in the cleaning pool and used for moving clean water and materials in the cleaning pool towards the conveying belt; the plurality of separating cylinders are arranged between the scattering mechanism and the rotating mechanism at intervals and are used for separating the materials and impurities thereof; and the deslagging pool is arranged on the outer side of the cleaning pool and is communicated with the cleaning pool through the separation cylinder. According to the cleaning device, some materials (such as shallots) floating on the water surface can be cleaned conveniently, and dead leaves, mixed dust and the like in the materials can be effectively removed.
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Description

Technical Field

[0001] The utility model relates to the technical field of seasoning processing, in particular to a raw material cleaning device for hot pot base processing. Background Art

[0002] Hot pot occupies an increasingly larger proportion in people's daily diet. Hot pot is deeply loved by people for its diverse dishes and unique seasoning. For this reason, the demand for hot pot base is also increasing.

[0003] Currently, in the production process of hot pot base, the butter needs to be melted at high temperature and then fried with onion, coriander, shallot, scallion and other auxiliary ingredients. After the aroma is stimulated, they are taken out and then chili pepper, peppercorn and other spices and seasonings are added and stir-fried until the aroma is fried out and then cooled to set, thus forming the hot pot base.

[0004] During the production process, some raw materials (such as shallots) are not easy to be cleaned by machines and are easily broken during machine cleaning. In addition, shallots tend to float on the water surface. Therefore, they are mostly cleaned manually. However, manual cleaning is time-consuming and labor-intensive. In addition, some dead leaves are easily mixed in the onion head during the cleaning process, which makes it inconvenient to manually peel them off, thus affecting the cleaning quality. Utility Model Content

[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a raw material cleaning device for processing hot pot base materials, which can be convenient for cleaning materials floating on the water surface such as shallots. Specifically, the scattering mechanism near the feeding platform inside the cleaning tank is convenient for scattering the shallots put into the cleaning tank, so that the dead leaves or soil mixed in the onion head can be dropped by the impact of clean water. Combined with the rotation of the separation cylinder, the scattered shallots can be pressed into the water for cleaning. At the same time, the filter holes on the separation cylinder can facilitate the separation of the dead leaves mixed in the shallots, thereby realizing the cleaning of the shallots, and combined with the rotating mechanism, the cleaned shallots can be transported in the direction of the conveyor belt, which is convenient for realizing the automatic cleaning of the shallots and improving the cleaning efficiency.

[0006] The utility model is realized by constructing a raw material cleaning device for hot pot base material processing, comprising a cleaning pool, a feeding platform is arranged above one end, and a conveyor belt is arranged at the other end to lift the material inside the cleaning pool upward and convey it out;

[0007] The breaking mechanism is rotatably arranged at the inner end of the cleaning tank close to the feeding table;

[0008] A rotating mechanism is rotatably arranged in the cleaning tank to move the clean water and materials in the cleaning tank toward the conveyor belt;

[0009] Several separation cylinders are arranged at intervals between the scattering mechanism and the rotating mechanism to separate the material and its impurities;

[0010] The slag discharge pool is arranged outside the cleaning pool and is connected with the cleaning pool through a separation cylinder.

[0011] Specifically, supporting plates are evenly arranged on the conveying surface of the conveyor belt.

[0012] Specifically, the breaking up mechanism is a rotating shaft rotatably set between the inner walls of the cleaning tank and a breaking up rod evenly set at the outer end of the rotating shaft. The cross-section of the breaking up rod is a door-shaped structure and keeps both ends fixed on the outer end of the rotating shaft. The rotating mechanism is a rotating shaft rotatably set between the inner walls of the cleaning tank and a prismatic frame sleeved on the outer end of the rotating shaft. The prismatic frame keeps rotating with the rotation of the rotating shaft. The separation cylinder is a rotating shaft rotatably set between the inner walls of the cleaning tank and a cylindrical cylinder sleeved on the outside of the rotating shaft. Filter holes are evenly opened on the outside of the cylindrical cylinder to facilitate the passage of impurities.

[0013] Specifically, the installation heights of the scattering mechanism, the rotating mechanism and the separation cylinder are at the same height, the bottom ends of the scattering mechanism, the rotating mechanism and the separation cylinder are inserted into the liquid in the cleaning tank, and the top ends thereof are exposed to the air.

[0014] Specifically, the outer ends of the rotating mechanism and the separation cylinder are evenly provided with pressing rods for pressing the material into the liquid in the cleaning tank.

[0015] Specifically, a reflux pipeline is also arranged between the cleaning pool and the slag discharge pool, and the reflux pipeline specifically includes an inlet pipe and a drain pipe connected by a water pump. The inlet pipe is connected to the slag discharge pool, one end of the drain pipe is connected to the main pipe arranged at the bottom of the cleaning pool, and the other end is connected to the branch pipe arranged outside the cleaning pool. The main pipe is provided with several evenly distributed branch pipes, and the drain outlets of the branch pipes are respectively connected to the inside of several separation cylinders.

[0016] Specifically, a plurality of material receiving frames are movably placed in the slag discharge pool, the placement positions of the material receiving frames correspond to the separation cylinder, and water filtering holes are provided at the bottom of the material receiving frames.

[0017] Specifically, the side wall of the cleaning pool is also provided with a drain valve connected to the bottom of the cleaning pool.

[0018] The utility model has the following beneficial effects:

[0019] The cleaning device can solve the problem that shallots are piled up in the cleaning tank and are inconvenient to clean by arranging a rotatable breaking mechanism at a position near the feeding platform inside the cleaning tank. When the shallots are broken up and sunk into water, dead leaves and dirt can fall off from the heads of the shallots, thereby facilitating the cleaning of the shallots.

[0020] The cleaning device can solve the problem that the dead leaves and shallots may still be mixed together when being transported together with the shallots along the direction of water flow after being separated by arranging a rotatable separation cylinder at the rear end of the scattering mechanism, so that the separated dead leaves can be collected into the separation cylinder and discharged separately.

[0021] The cleaning device can solve the problem that shallots cannot be moved in the cleaning tank, making it inconvenient to clean and discharge by arranging a rotating mechanism inside the cleaning tank. When the rotating mechanism rotates, it will cause water to flow to one end, thereby driving the shallots on the water surface to move to one end until they move to the conveyor belt for discharge.

[0022] The cleaning device can solve the problem that the dead leaves in the separation cylinder are difficult to discharge separately by providing a slag discharge pool connected to the cleaning pool through a separation cylinder and a reflux pipeline in the cleaning pool and the slag discharge pool. The branch pipe in the reflux pipeline connected to the inside of the separation cylinder can drive the liquid in the separation cylinder to flow into the slag discharge pool, thereby discharging the dead leaves in the separation cylinder into the slag discharge pool to prevent them from contacting the shallots in the cleaning pool again and affecting the cleaning quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the specific implementation of the present invention, they are used to explain the present invention, but do not constitute any limitation to the present invention. In the accompanying drawings:

[0024] Figure 1 It is a structural schematic diagram of the utility model;

[0025] Figure 2 yes Figure 1 Schematic diagram of the main viewing direction;

[0026] Figure 3 It is a structural schematic diagram of the utility model from another perspective;

[0027] Figure 4 It is a schematic diagram of the structure of the utility model without the feeding platform and the slag discharge pool;

[0028] Figure 5 yes Figure 4 A schematic diagram of the structure from another perspective;

[0029] Figure 6 yes Figure 4 Cross-sectional structural diagram;

[0030] Figure 7 It is a structural schematic diagram of the slag discharge pool in the utility model;

[0031] In the figure: 1. Cleaning tank; 2. Feeding table; 3. Conveyor belt; 4. Supporting plate; 5. Slag discharge tank; 6. Receiving frame; 7. Breaking mechanism; 8. Separation cylinder; 9. Rotating mechanism; 10. Pressing rod; 11. Drain valve; 12. Water inlet pipe; 13. Water pump; 14. Drain pipe; 15. Branch pipe; 16. Main pipe; 17. Diversion pipe. DETAILED DESCRIPTION

[0032] The technical solution of the present invention is further specifically described below through specific embodiments in combination with the accompanying drawings; it should be understood that the specific implementation methods described herein are only used to illustrate and explain the present invention, and are not intended to limit the present invention in any way; the accompanying drawings in the present invention are only used to assist in the description of the embodiments and to facilitate understanding, and are not intended to limit the present invention in any way.

[0033] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0034] As described in the background technology, existing hot pot soup base ingredients (such as shallots) are not easy to clean by machine and are easily broken during the cleaning process. Manual cleaning is time-consuming and labor-intensive, and the dead leaves mixed in the onion heads are difficult to remove, affecting the cleaning quality.

[0035] For the reasons stated above, please refer to the attached Figure 1 -Attached Figure 3 The utility model provides a raw material cleaning device for hot pot base material processing, comprising a cleaning pool 1, a feeding platform 2 is arranged above one end, and a conveyor belt 3 is arranged at the other end to lift the material inside the cleaning pool 1 upward and convey it out;

[0036] The breaking mechanism 7 is rotatably arranged at the inner end of the cleaning tank 1 close to the feeding table 2;

[0037] The rotating mechanism 9 is rotatably arranged in the cleaning tank 1 to move the clean water and materials in the cleaning tank 1 toward the conveyor belt 3;

[0038] Several separation cylinders 8 are arranged at intervals between the scattering mechanism 7 and the rotating mechanism 9 to separate the material and its impurities;

[0039] The slag discharge pool 5 is arranged outside the cleaning pool 1 and is connected with the cleaning pool 1 through the separation cylinder 8.

[0040] Specifically, support plates 4 are evenly arranged on the conveying surface of the conveyor belt 3 .

[0041] Please refer to the attached Figure 1 or attached Figure 6 The conveyor belt can adopt an existing commonly used climbing conveyor belt, and the supporting plate is arranged parallel to the belt surface of the climbing conveyor belt.

[0042] Please continue to refer to the attached Figure 6 Specifically, the breaking mechanism 7 is a rotating shaft rotatably set between the inner walls of the cleaning tank 1 and a breaking rod evenly set at the outer end of the rotating shaft. The cross-section of the breaking rod is a door-shaped structure and keeps both ends fixed on the outer end of the rotating shaft. The rotating mechanism 9 is a rotating shaft rotatably set between the inner walls of the cleaning tank 1 and a prismatic frame sleeved on the outer end of the rotating shaft. The prismatic frame keeps rotating with the rotation of the rotating shaft. The separation cylinder 8 is a rotating shaft rotatably set between the inner walls of the cleaning tank 1 and a cylindrical cylinder sleeved on the outside of the rotating shaft. Filter holes are evenly opened on the outside of the cylindrical cylinder to facilitate the passage of impurities.

[0043] According to the technical features described in the previous paragraph, the cross-section of the breaking rod is set to a door-shaped structure to facilitate pressing the shallots floating on the water surface into the water, thereby breaking them up; the rotating mechanism is set to a prismatic frame to ensure that during the rotation process, when the edges of the prismatic frame enter the water, a thrust is generated on the water, thereby enabling the water inside the cleaning pool to flow toward the conveyor belt, which is convenient for the automated cleaning and transportation of the shallots; the separation cylinder is set to a cylindrical cylinder with filter holes on the surface to facilitate the dead leaves separated from the shallots to pass through the filter holes and enter the separation cylinder, while the shallots will not enter the separation cylinder, thereby facilitating the removal of the dead leaves.

[0044] Please see attached Figure 4 -Attached Figure 6 Specifically, the installation heights of the scattering mechanism 7, the rotating mechanism 9 and the separation cylinder 8 are at the same height, and the bottom ends of the scattering mechanism 7, the rotating mechanism 9 and the separation cylinder 8 are inserted into the liquid in the cleaning tank 1, and the top ends thereof are exposed to the air.

[0045] According to the technical features described in the previous paragraph, the breaking mechanism 7, the rotating mechanism 9 and the separation cylinder 8 are arranged at the same height and ensure that water enters the bottom and flows out of the top to facilitate pressing the shallots on the water surface into the water for cleaning.

[0046] Furthermore, the dispersing mechanism 7, the rotating mechanism 9 and the separation cylinder 8 rotate in the same direction, and are driven to rotate by a driving motor and a transmission mechanism preset on the outer wall of the cleaning tank. The transmission mechanism can be a chain transmission mechanism.

[0047] Specifically, the outer ends of the rotating mechanism 9 and the separation cylinder 8 are evenly provided with pressing rods 10 for pressing the material into the liquid inside the cleaning tank 1 .

[0048] According to the technical features described in the previous paragraph, the purpose of setting the pressing rod is to press the shallots into the water for cleaning, while also realizing the transportation of the shallots.

[0049] Specifically, a reflux pipeline is also provided between the cleaning pool 1 and the slag discharge pool 5, and the reflux pipeline specifically includes an inlet pipe 12 and a drain pipe 14 connected by a water pump 13. The inlet pipe 12 and the slag discharge pool 5 are kept in communication, and one end of the drain pipe 14 is kept in communication with a main pipe 16 arranged at the bottom of the cleaning pool 1, and the other end is kept in communication with a branch pipe 15 arranged outside the cleaning pool 1. The main pipe 16 is provided with several evenly distributed branch pipes 17, and the drain outlets of the branch pipes 15 are respectively kept in communication with the inside of several separation cylinders 8.

[0050] According to the technical features described in the previous paragraph, the bypass pipe in the reflux pipeline is provided to facilitate the impact of the water and dead leaves in the separation cylinder toward the slag discharge pool, thereby facilitating the discharge of the dead leaves into the slag discharge pool.

[0051] Please see attached Figure 7 Specifically, a plurality of receiving frames 6 are movably placed in the slag discharge pool 5 , and the placement position of the receiving frames 6 corresponds to the separation cylinder 8 , and a water filter hole is opened at the bottom of the receiving frames 6 .

[0052] According to the technical features described in the previous paragraph, a receiving frame is provided in the slag discharge pool to separate the dead leaves from the water and prevent them from flowing back into the cleaning pool and affecting subsequent cleaning.

[0053] Specifically, the side wall of the cleaning pool 1 is further provided with a drain valve 11 which is connected to the bottom of the cleaning pool 1 .

[0054] According to the technical features described in the previous paragraph, the drain valve is provided to facilitate the staff to clean the mud and sand at the bottom of the clear water tank in time, so as to facilitate the subsequent cleaning of the materials.

[0055] When the cleaning device is in use, the onion whiskers are first cut off from the onion head part of the shallot to keep the shallots scattered individually, then water is poured into the cleaning pool 1 to keep the water level at the middle height of the separation cylinder 8, and then the water pump 13, the conveyor belt 3 and the scattering mechanism 7, the separation cylinder 8 and the driving device where the rotating mechanism is located are started to keep them in normal working state (wherein the conveyor belt 3 and the scattering mechanism 7, the separation cylinder 8 and the steering of the rotating mechanism are all kept adapted), and then the shallot is put into the cleaning pool 1 from the feeding table 2. Under the rotation of the rotating mechanism 9, the shallot moves toward the direction of the conveyor belt 3 with the water flow. When it contacts the scattering mechanism 7, the scattering rod in the scattering mechanism 7 presses the shallot at the front end into the water, while the shallot at the rear end does not contact the scattering rod and is therefore not pressed into the water, thereby achieving scattering. The shallot pressed into the water passes through the scattering mechanism 7 and contacts the separation cylinder 8, and because there is water flowing in the separation cylinder 8 due to the branch pipe 15, and the other end of the separation cylinder 8 connects the slag discharge pool 5 and the clean water pool 1, suction is generated to adsorb the dead leaves on the surface of the shallot into the separation cylinder 8 and discharge them into the receiving frame 6 of the slag discharge pool 5, and the shallot cannot pass through the filter holes of the separation cylinder 8. Under the rotation of the separation cylinder 8, the pressing rod 10 is pressed into the water again and then passes through the separation cylinder 8 and contacts with the rotating mechanism 9. Since the rotating mechanism 9 is a prismatic frame, ripples are generated on the water surface during rotation. When ripples are generated, water collides with the surface of the shallot and shakes off the mud adhered to the surface. Finally, the mud falls into the water and sinks to the bottom of the water, and the shallot finally passes through the rotating mechanism 9 under the push of the pressing rod 10 at the outer end of the rotating mechanism 9, and after repeated use, it contacts with the conveyor belt 3 and is transported upward by the supporting plate 4, and is finally discharged.

[0056] The above description is a detailed description of the preferred feasible embodiment of the utility model, but the embodiment is not used to limit the scope of the patent application of the utility model. All equivalent changes or modified changes completed under the technical spirit suggested by the utility model should fall within the patent scope covered by the utility model.

Claims

1. A raw material cleaning device for hot pot soup base processing, characterized in that: include The cleaning tank has a feeding platform at one end and a conveyor belt at the other end for lifting the materials inside the cleaning tank upward and conveying them out; The breaking mechanism is rotatably arranged at the inner end of the cleaning tank close to the feeding table; A rotating mechanism is rotatably arranged in the cleaning tank to move the clean water and materials in the cleaning tank toward the conveyor belt; Several separation cylinders are arranged at intervals between the scattering mechanism and the rotating mechanism to separate the material and its impurities; The slag discharge pool is arranged outside the cleaning pool and is connected with the cleaning pool through a separation cylinder.

2. A raw material cleaning device for hot pot soup base processing according to claim 1, characterized in that: Supporting plates are evenly arranged on the conveying surface of the conveyor belt.

3. The raw material cleaning device for hot pot soup base processing according to claim 1 is characterized in that: The breaking up mechanism is a rotating shaft rotatably set between the inner walls of the cleaning tank and a breaking up rod evenly set at the outer end of the rotating shaft. The cross-section of the breaking up rod is a door-shaped structure and keeps both ends fixed on the outer end of the rotating shaft. The rotating mechanism is a rotating shaft rotatably set between the inner walls of the cleaning tank and a prismatic frame sleeved on the outer end of the rotating shaft. The prismatic frame keeps rotating with the rotation of the rotating shaft. The separation cylinder is a rotating shaft rotatably set between the inner walls of the cleaning tank and a cylindrical cylinder sleeved on the outside of the rotating shaft. Filter holes are evenly opened on the outside of the cylindrical cylinder to facilitate the passage of impurities.

4. The raw material cleaning device for hot pot soup base processing according to claim 2 is characterized in that: The installation heights of the scattering mechanism, the rotating mechanism and the separation cylinder are at the same height, the bottom ends of the scattering mechanism, the rotating mechanism and the separation cylinder are inserted into the liquid in the cleaning tank, and the top ends thereof are exposed to the air.

5. The raw material cleaning device for hot pot soup base processing according to claim 3 is characterized in that: The outer ends of the rotating mechanism and the separation cylinder are evenly provided with pressing rods for pressing the materials into the liquid in the cleaning tank.

6. The raw material cleaning device for hot pot soup base processing according to claim 1, characterized in that: A reflux pipeline is also arranged between the cleaning tank and the slag discharge tank, and the reflux pipeline specifically includes an inlet pipe and a drain pipe connected by a water pump. The inlet pipe is connected to the slag discharge tank, one end of the drain pipe is connected to the main pipe arranged at the bottom of the cleaning tank, and the other end is connected to the branch pipe arranged outside the cleaning tank. Several evenly distributed branch pipes are arranged on the main pipe, and the drain outlets of the branch pipes are respectively connected to the inside of several separation cylinders.

7. A raw material cleaning device for hot pot soup base processing according to claim 1 or 6, characterized in that: A plurality of material receiving frames are movably placed in the slag discharge pool, the placement positions of the material receiving frames correspond to the separation cylinder, and water filtering holes are arranged at the bottom of the material receiving frames.

8. The raw material cleaning device for hot pot soup base processing according to claim 1, characterized in that: The side wall of the cleaning pool is also provided with a drainage valve which is communicated with the bottom of the cleaning pool.