Gauze cotton cushion machine

By designing an automated gauze cotton pad machine, using gauze rollers, cotton core rollers, traction roller groups and other components, the automatic cutting and wrapping of gauze and cotton cores is solved, and the problems of low production efficiency and manual operations in the existing technology are improved, and the production efficiency and practicality of the equipment are improved.

CN222777418UActive Publication Date: 2025-04-22HENAN BANGEN MASCH MFG CO LTD
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Patent Information

Application Number
CN202520529909.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-04-22
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

The existing gauze cotton pad machines have low production efficiency and require manual participation in multiple processes, which is troublesome to operate and consumes a lot of manpower and material resources.

Method used

A gauze cotton pad machine is designed, including gauze roller, cotton core roller, traction roller group, rolling cutter roller, gauze pleating wheel, pneumatic cutting knife and folding wrap assembly, and automatic cutting and wrapping of gauze and cotton core are realized through automated processes.

Benefits of technology

The automated production of gauze cotton pads is realized, manual operation is reduced, production efficiency is improved, processes are simplified, and manpower and material resources are saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gauze cotton pad machine, which relates to the technical field of gauze cotton pad production and comprises a base, a gauze roller, a cotton core roller, a cotton core traction roller group, a hobbing cutter roller, a gauze pleating wheel, a gauze traction roller group, a pneumatic cutter and a folding and wrapping component. Gauze stays on the strip-shaped belt, and the first rotating rod, the second rotating rod and the third rotating rod sequentially drive respective turning plates to rotate, so that the edge part, the middle part and the other edge of the gauze are folded to a cotton core, the cotton core is wrapped to form a gauze cotton cushion, and then the gauze cotton cushion is conveyed to a turning plate of the fourth rotating rod; in the process, the gauze which is conveyed and cut off is overturned and folded through the overturning plate at the corresponding position, so that the gauze can be automatically folded to wrap a cotton core, manual folding is not needed, operation procedures are fewer, operation is simpler and more convenient, time and labor are saved, and the production efficiency is improved. And the production efficiency of the gauze cotton cushion can be improved, and the practicability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gauze cotton pad production, and more specifically to a gauze cotton pad machine. Background Art

[0002] Medical cotton pads, medical sanitary materials and auxiliary materials, are mainly composed of gauze and cotton cores. They are used to cover wounds in medical environments. For example, after the wound is treated with medicine, the gauze wrapped in cotton pads is covered on the surface and then bandaged.

[0003] The prior art uses a gauze cotton pad machine for cotton pad production to place a cotton core on gauze by means of a rotating roller, and then cut the cotton cores separately, and then manually fold the sides of the gauze to wrap the cotton core and send it out. This process requires many manual steps, and the operation is cumbersome. It is difficult to complete multiple steps on one cotton pad machine, and it consumes a lot of manpower and material resources, which reduces the production efficiency of the cotton pads.

[0004] Based on the above background, a gauze cotton pad machine is proposed to solve the problem. Summary of the invention

[0005] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained through the structures specifically pointed out in the description and other drawings of the description.

[0006] The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a gauze cotton pad machine.

[0007] To achieve the above purpose, the technical solution of the utility model is: a gauze cotton pad machine, including: a base, a gauze roller, a cotton core roller, a cotton core traction roller group, a rolling cutter roller, a gauze pleating wheel, a gauze traction roller group, a pneumatic cutter, and a folding and wrapping component. The gauze roller can be rotatably installed on the base; the cotton core roller can be rotatably installed on the base and is located above the left side of the gauze roller; the cotton core traction roller group is arranged on the base and is used to pull the cotton core; the rolling cutter roller is installed on the left side of the cotton core traction roller group and is used to cut the cotton core; the gauze pleating wheel is installed on the base and is located on the left side of the rolling cutter roller side; the gauze traction roller group can be rotatably installed on the base and is used to pull the gauze; the pneumatic cutter is located on the left side of the gauze traction roller group and is used to cut the gauze; the folding and wrapping assembly is arranged on the base and is located on the left side of the pneumatic cutter; wherein the folding and wrapping assembly includes a side frame, a conveying roller, a strip belt, a first rotating rod, a second rotating rod, a third rotating rod, a fourth rotating rod, and a flap, the conveying roller is installed on the side frame, a plurality of strip belts are connected to the conveying roller, the first rotating rod, the second rotating rod, the third rotating rod and the fourth rotating rod are respectively rotatably installed on the side frame and the rods are connected with flaps,

[0008] The flaps on the first rotating rod, the second rotating rod and the third rotating rod are located at the lower side of the strip belt.

[0009] Preferably, a hemming rod is installed on the side of the gauze pleating wheel.

[0010] Preferably, a conveyor is provided on the left side of the base.

[0011] Preferably, the conveyor is located at the lower left side of the side frame.

[0012] Preferably, the flaps on the first rotating rod, the second rotating rod and the third rotating rod are located at the lower side of the gap between the strip belts.

[0013] Preferably, a console is provided on the left side of the base.

[0014] Preferably, the rolling cutter roller is located on the base.

[0015] Preferably, a cotton core placement box is installed on the right side of the base and is located below the cotton core roller.

[0016] The beneficial effects of the utility model are as follows: the gauze of the utility model stays on the strip belt through the gauze, and the first rotating rod, the second rotating rod and the third rotating rod rotate with their respective flaps in turn, so that the edge, the middle and the other side of the gauze are folded onto the cotton core, thereby wrapping the cotton core to form a gauze cotton pad, and then transported to the flap of the fourth rotating rod, and the fourth rotating rod can rotate with the flap, so that the gauze cotton pad is flipped and sent out of the folding and wrapping component. This process is for the gauze after transportation and cutting, which is flipped and folded through the flap at the corresponding position, so that the gauze can be automatically folded to wrap the cotton core, without manual folding, with fewer operating procedures and more convenience, which not only saves time and effort, but also speeds up the production efficiency of the gauze cotton pad and improves practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a first-view structural diagram of a gauze cotton pad machine of the utility model;

[0018] Figure 2 This is a second perspective structural schematic diagram of a gauze cotton pad machine of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the folding and wrapping assembly of the utility model from a first perspective;

[0020] Figure 4 This is a schematic diagram of the structure of the folding and wrapping assembly of the utility model from a second viewing angle;

[0021] Figure 5 It is a schematic diagram of the structure of the folding and wrapping assembly of the utility model without the strip belt.

[0022] Figure markings: base -1, gauze roller -2, cotton core roller -3, cotton core traction roller group -4, rolling cutter roller -5, gauze pleating wheel -6, gauze traction roller group -7, pneumatic cutter -8, folding and wrapping assembly -9, folding rod -10, conveyor -11, cotton core placement box -12, side frame -91, conveying roller -92, strip belt -93, first rotating rod -94, second rotating rod -95, third rotating rod -96, fourth rotating rod -97, flap -98. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-5 The utility model provides a gauze cotton pad machine, including: a base 1, a gauze roller 2, a cotton core roller 3, a cotton core traction roller group 4, a rolling cutter roller 5, a gauze pleating wheel 6, a gauze traction roller group 7, a pneumatic cutter 8, and a folding and wrapping component 9. The gauze roller 2 can be rotatably mounted on the base 1; the cotton core roller 3 can be rotatably mounted on the base 1 and is located above the left side of the gauze roller 2; the cotton core traction roller group 4 is arranged on the base 1 and is used to pull the cotton core; the rolling cutter roller 5 is installed on the left side of the cotton core traction roller group 4 and is used to cut the cotton core; the gauze pleating wheel 6 is installed on the base 1 and is located on the left side of the rolling cutter roller 5; the gauze traction roller group 7 can be rotatably mounted on the base 1 And used for pulling gauze; the pneumatic cutter 8 is located on the left side of the gauze pulling roller group 7 and is used for cutting gauze; the folding and wrapping assembly 9 is arranged on the base 1 and is located on the left side of the pneumatic cutter 8; wherein the folding and wrapping assembly 9 includes a side frame 91, a conveying roller 92, a strip belt 93, a first rotating rod 94, a second rotating rod 95, a third rotating rod 96, a fourth rotating rod 97, and a flap 98, the conveying roller 92 is installed on the side frame 91, and a plurality of strip belts 93 are connected to the conveying roller 92, the first rotating rod 94, the second rotating rod 95, the third rotating rod 96 and the fourth rotating rod 97 are respectively rotatably installed on the side frame 91 and the rods are connected with flaps 98,

[0026] The flaps 98 on the first rotating rod 94 , the second rotating rod 95 and the third rotating rod 96 are located at the lower side of the strip belt 93 .

[0027] When in use, the gauze roll and the cotton core roll are placed on the gauze roller 2 and the cotton core roller 3 respectively, the gauze is transported to the gauze traction roller group 7 through the gauze pleating wheel 6, and the cotton core is placed above the gauze through the rolling cutter roller 5 through the cotton core traction roller group 4. The cotton core is cut into sections after the rolling cutter roller 5 rotates one circle, and the cut cotton core falls on the gauze. As the gauze traction roller group 7 rotates, the gauze is transported to the strip belt 93 with the cut cotton core. When it is transported to the required length, the pneumatic cutter 8 will The gauze is cut, so that the gauze is separated from the gauze roll, and the gauze stays on the strip belt 93. Then, the first rotating rod 94, the second rotating rod 95 and the third rotating rod 96 are rotated with their respective flaps 98 in turn, so that the edge, the middle and the other side of the gauze are folded onto the cotton core, thereby wrapping the cotton core to form a gauze pad, and then transported to the flap 98 of the fourth rotating rod 97. The fourth rotating rod 97 can rotate with the flap 98, so that the gauze pad is flipped and sent out of the folding and wrapping component 9.

[0028] According to some embodiments of the present application, optionally, a folding rod 10 is installed on the side of the gauze pleating wheel 6. The folding rod 10 has the function of pressing the gauze to be sent out, exerting a certain downward pressure on the gauze, so that it can be smoothly sent to the gauze traction roller group 7.

[0029] According to some embodiments of the present application, optionally, a conveyor 11 is provided on the left side of the base 1, and the conveyor 11 is located at the lower left side of the side frame 91. The flap 98 on the fourth rotating rod 97 flips the gauze pad onto the conveyor 11, so as to facilitate the production of the gauze pad.

[0030] According to some embodiments of the present application, optionally, the flaps 98 on the first rotating rod 94, the second rotating rod 95 and the third rotating rod 96 are located at the lower side of the gap between the strip belts 93 and the strip belts 93. This has the function of preventing the strip belts 93 from blocking the flaps 98 on the first rotating rod 94, the second rotating rod 95 and the third rotating rod 96 from rotating out, and the gap is used for the flaps 98 to rotate out and contact the gauze.

[0031] According to some embodiments of the present application, optionally, a control console is provided on the left side of the base 1. The control console is used to control the operation of the circuit of the machine.

[0032] According to some embodiments of the present application, optionally, the rolling cutter roller 5 is located on the base 1. It has the function of installing the rolling cutter roller 5.

[0033] According to some embodiments of the present application, optionally, the first rotating rod 94, the second rotating rod 95, the third rotating rod 96 and the fourth rotating rod 97 are respectively driven to rotate by motors, so that the first rotating rod 94, the second rotating rod 95, the third rotating rod 96 and the fourth rotating rod 97 can be individually controlled to rotate.

[0034] According to some embodiments of the present application, optionally, a cotton core placement box 12 is installed on the right side of the base 1 and is located below the cotton core roller 3. The cotton core placement box 12 is used to place solid cotton core rolls. When the solid cotton core rolls are loaded, the solid cotton core rolls in the cotton core placement box 12 are passed through the rolling cutter roller 5 and placed above the gauze, while the cotton core roller 3 is used to place hollow cotton core rolls. When the hollow cotton core rolls are loaded, the cotton core roller 3 is selected to rotate to transport the cotton core through the rolling cutter roller 5 and place it above the gauze.

[0035] It should be understood that the embodiments disclosed in the present invention are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features understood by ordinary technicians in the relevant field. It should also be understood that the terms used herein are only used for the purpose of describing specific embodiments and are not meant to be limiting.

[0036] The "embodiment" mentioned in the specification means that the specific features or characteristics described in conjunction with the embodiment are included in at least one embodiment of the utility model. Therefore, the phrases or "embodiment" appearing in various places throughout the specification do not necessarily refer to the same embodiment.

[0037] In addition, the described features or characteristics may be combined in one or more embodiments in any other suitable manner. In the above description, some specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of the embodiments of the utility model. However, those skilled in the relevant art will understand that the utility model can be implemented without one or more of the above specific details or can also be implemented using other methods, components, materials, etc.

Claims

1. A gauze cotton pad machine, characterized in that: include: Base (1); A gauze roller (2) rotatably mounted on the base (1); A cotton core roller (3) rotatably mounted on the base (1) and located above the left side of the gauze roller (2); A cotton core pulling roller group (4), which is arranged on the base (1) and is used to pull the cotton core; A rolling cutter roller (5), which is installed on the left side of the cotton core pulling roller group (4) and is used to cut the cotton core; A gauze pleating wheel (6), which is mounted on the base (1) and is located on the left side of the rolling cutter roller (5); A gauze pulling roller group (7) which is rotatably mounted on the base (1) and is used to pull the gauze; A pneumatic cutter (8), which is located on the left side of the gauze pulling roller group (7) and is used to cut the gauze; A folding and wrapping assembly (9) is arranged on the base (1) and is located on the left side of the pneumatic cutter (8); wherein: The folding and wrapping assembly (9) comprises a side frame (91), a conveying roller (92), a strip belt (93), a first rotating rod (94), a second rotating rod (95), a third rotating rod (96), a fourth rotating rod (97), and a flap (98). The conveying roller (92) is mounted on the side frame (91), a plurality of strip belts (93) are connected to the conveying roller (92), the first rotating rod (94), the second rotating rod (95), the third rotating rod (96), and the fourth rotating rod (97) are respectively rotatably mounted on the side frame (91) and each of the rods is connected to a flap (98). The flaps (98) on the first rotating rod (94), the second rotating rod (95) and the third rotating rod (96) are located on the lower side of the strip belt (93).

2. A gauze cotton pad machine according to claim 1, characterized in that: A folding rod (10) is installed on the side of the gauze pleating wheel (6).

3. A gauze cotton pad machine according to claim 1, characterized in that: A conveyor (11) is arranged on the left side of the base (1).

4. A gauze cotton pad machine according to claim 3, characterized in that: The conveyor (11) is located at the lower left side of the side frame (91).

5. A gauze cotton pad machine according to claim 1, characterized in that: The flaps (98) on the first rotating rod (94), the second rotating rod (95) and the third rotating rod (96) are located at the lower side of the gap between the strip belts (93) and the strip belts (93).

6. A gauze cotton pad machine according to claim 1, characterized in that: A control console is provided on the left side of the base (1).

7. A gauze cotton pad machine according to claim 1, characterized in that: The rolling cutter roller (5) is located on the base (1).

8. A gauze cotton pad machine according to claim 1, characterized in that: A cotton core placement box (12) is installed on the right side of the base (1) and is located below the cotton core roller (3).