Low-resistance efficient cyclone dust collector

By using flow guide components in the cyclone dust collector, including the flow coupon and the flow coupon, the problem of increasing resistance caused by excessive local airflow velocity is solved, and the uniform distribution and stable flow of the airflow are achieved, and the dust removal efficiency is improved.

CN222778239UActive Publication Date: 2025-04-22黎明重工股份有限公司
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Patent Information

Application Number
CN202421459635.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-22
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

When dust-containing gas enters the existing cyclone dust collector, a high-speed concentrated air flow is formed in some areas, resulting in an increase in resistance and reducing the working efficiency of the dust collector.

Method used

A low-resistance high-efficiency cyclone dust collector is designed, and the flow guide assembly includes a flow coupon and a flow coupon. It is sprayed through multiple sets of flow coupon bottom plate to achieve uniform entry of dust-containing gas and reduce the resistance of excessive local air flow velocity.

Benefits of technology

Through the design of the flow guide assembly, the airflow is distributed more evenly before entering the cyclone dust collector, reducing local resistance, and the flow of the airflow inside the dust collector is more stable, reducing the generation of vortex and turbulence, and improving dust removal efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The low-resistance efficient cyclone dust collector comprises a dust collector body, a dust inlet pipe is fixedly installed on the outer side of the upper portion of the dust collector body, a connecting frame is fixedly welded to the end of the dust inlet pipe, meanwhile, the connecting frame is matched with a positioning seat in size, and the positioning seat covers the surface of the connecting frame and is fixed through a plurality of sets of bolts. A dust inlet frame is welded and fixed to the outer side of the positioning seat, a flow guide assembly is installed between the dust inlet frame and the positioning seat and comprises a butt joint seat fixed to the end of a dust inlet pipe, the surface of the butt joint seat covers a fixing seat, a flow equalizing cylinder is fixedly installed on the fixing seat, and multiple sets of flow equalizing pipes are evenly arranged on the surface of a bottom plate of the flow equalizing cylinder. According to the low-resistance high-efficiency cyclone dust collector, under the action of the flow guide assembly, airflow can enter the dust collector at a relatively uniform speed and distribution, so that the resistance caused by overhigh local airflow speed is reduced; and the airflow flows in the dust remover more stably, so that the generation of local vortex and turbulent flow is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of cyclone dust collectors, in particular to a low-resistance and high-efficiency cyclone dust collector. Background Art

[0002] A cyclone dust collector is a dust removal device that uses the centrifugal force generated by a rotating airflow to separate dust particles from a dust-containing airflow.

[0003] The working principle is as follows: dust-laden gas enters the space between the outer shell and the exhaust pipe of the cyclone dust collector from the air inlet pipe at a high speed along the tangential direction, forming an external vortex that rotates downward. In the external vortex, the dust particles in the gas are thrown to the wall of the device under the action of centrifugal force, and move downward along the wall. After reaching the bottom of the cone, they rotate upward along the axis, forming an internal vortex, and finally discharged through the exhaust pipe.

[0004] For example, in industrial production, after the dust-containing exhaust gas enters the cyclone dust collector, the heavier dust particles are quickly thrown toward the inner wall of the dust collector due to the centrifugal force and fall into the ash hopper under the action of gravity. The smaller dust particles may move upward with the inner vortex, but due to the continuous centrifugal force, they will eventually be separated.

[0005] The separation effect of the cyclone dust collector mainly depends on the centrifugal force, which is related to factors such as the rotation speed of the airflow, the mass and particle size of the dust particles. Generally speaking, the faster the rotation speed, the greater the mass of the dust particles, and the larger the particle size, the greater the centrifugal force and the better the separation effect.

[0006] When the dust-laden gas directly enters the dust collector, a high-speed concentrated airflow will be formed in a local area inside the dust collector, resulting in increased local resistance and reduced working efficiency of the dust collector. Utility Model Content

[0007] The purpose of the utility model is to provide a low-resistance and high-efficiency cyclone dust collector to solve the defects mentioned in the above background technology.

[0008] To achieve the above-mentioned purpose, a low-resistance and high-efficiency cyclone dust collector is provided, comprising a dust collector body, a dust inlet pipe is fixedly installed on the outer side of the upper part of the dust collector body, and a connecting frame is welded and fixed at the end of the dust inlet pipe, and the size of the connecting frame is adapted to the size of the positioning seat, and the positioning seat covers the surface of the connecting frame and is fixed by multiple groups of bolts, the dust inlet frame is welded and fixed to the outer side of the positioning seat, and a flow guide assembly is installed between the dust inlet frame and the positioning seat, the flow guide assembly comprises a docking seat fixed to the end of the dust inlet pipe, and the surface of the docking seat covers the fixed seat, and a flow equalizing tube is fixedly installed on the fixed seat, and multiple groups of flow equalizing tubes are evenly arranged on the bottom plate surface of the flow equalizing tube.

[0009] Preferably, a sealing gasket is installed between the docking seat and the fixing seat, and the docking seat and the fixing seat are densely connected through the sealing gasket.

[0010] Preferably, eight groups of through holes are evenly opened on the outer sides of the fixing seat and the sealing gasket, and eight groups of screw holes are evenly opened on the surface of the docking seat, and the fixing bolts pass through the through holes on the fixing seat and the sealing gasket in turn and are screwed and fixed inside the screw holes.

[0011] Preferably, a through hole is provided in the middle of the fixing seat, and the through hole is adapted to the size of the flow equalizing tube, and the flow equalizing tube is inserted into the inside of the through hole.

[0012] Preferably, four groups of assembly grooves are evenly opened on the surface of the fixing seat, and four groups of assembly plates are evenly fixed on the top of the flow equalizing cylinder. At the same time, the size of the assembly plates is adapted to the size of the assembly grooves, and the assembly plates are clamped inside the assembly grooves and fixed by bolts.

[0013] Preferably, the distances between two adjacent groups of flow balancing tubes are consistent, and the length of the flow balancing tube is greater than the thickness of the bottom plate of the flow balancing tube.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the gas impacts the inside of the flow equalizing cylinder and is ejected from the ends of multiple groups of flow equalizing tubes at the bottom of the flow equalizing cylinder, so that the dust-laden gas can evenly enter the inside of the dust collector body. The flow guide component significantly improves the airflow distribution, and can make the dust-laden gas more evenly distributed before entering the cyclone dust collector. Through the action of the flow guide component, the airflow can enter the dust collector at a relatively uniform speed and distribution, reducing the resistance caused by excessive local airflow velocity; the airflow inside the dust collector will flow more smoothly, reducing the generation of local eddies and turbulence. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front view of the structure of the utility model;

[0016] Figure 2 The utility model structure Figure 1 Bottom view of

[0017] Figure 3 This is a schematic diagram of the structure of the flow guide assembly of the utility model;

[0018] Figure 4 This is a schematic diagram of the flow equalizing tube of the utility model structure;

[0019] Figure 5 It is a bottom view of the flow equalizing tube of the utility model structure.

[0020] Numbers in the figure: 1. Dust collector body; 2. Dust inlet pipe; 3. Dust inlet frame; 4. Connecting frame; 5. Positioning seat; 6. Flow guide assembly; 61. Docking seat; 62. Sealing gasket; 63. Assembly groove; 64. Fixed seat; 65. Through-hole; 66. Flow equalizing cylinder; 661. Flow equalizing pipe; 67. Assembly plate. DETAILED DESCRIPTION

[0021] See also Figure 1-5 The utility model provides a low-resistance and high-efficiency cyclone dust collector, including a dust collector body 1, a dust inlet pipe 2 is fixedly installed on the outer side of the upper part of the dust collector body 1, and a connecting frame 4 is welded and fixed at the end of the dust inlet pipe 2, and the connecting frame 4 is adapted to the size of a positioning seat 5, and the positioning seat 5 covers the surface of the connecting frame 4 and is fixed by multiple groups of bolts, and a dust inlet frame 3 is welded and fixed to the outer side of the positioning seat 5, and a flow guide component 6 is installed between the dust inlet frame 3 and the positioning seat 5, and the flow guide component 6 includes a docking seat 61 fixed to the end of the dust inlet pipe 2, and the surface of the docking seat 61 covers the fixed seat 64, and a flow equalizing tube 66 is fixedly installed on the fixed seat 64, and a plurality of groups of flow equalizing tubes 661 are evenly arranged on the bottom plate surface of the flow equalizing tube 66.

[0022] Working principle: The dust-laden gas that needs to be dust-removed enters the dust inlet pipe 2 from the dust inlet frame 3 through the guide component 6. The gas impacts the inside of the flow equalizing tube 66 and is ejected from the ends of the multiple groups of flow equalizing tubes 661 at the bottom of the flow equalizing tube 66, so that the dust-laden gas can evenly enter the dust collector body 1. The guide component 6 significantly improves the airflow distribution, and can make the dust-laden gas more evenly distributed before entering the cyclone dust collector. Through the action of the guide component 6, the airflow can enter the dust collector at a relatively uniform speed and distribution, reducing the resistance caused by the excessive local airflow velocity; the airflow inside the dust collector will flow more smoothly, reducing the generation of local eddies and turbulence.

[0023] As a preferred implementation, a sealing gasket 62 is installed between the docking seat 61 and the fixing seat 64 , and the docking seat 61 and the fixing seat 64 are densely connected through the sealing gasket 62 .

[0024] Eight groups of through holes are evenly formed on the outer sides of the fixing seat 64 and the sealing gasket 62, and eight groups of screw holes are evenly formed on the surface of the docking seat 61. At the same time, the fixing bolts pass through the through holes on the fixing seat 64 and the sealing gasket 62 in turn and are screwed and fixed inside the screw holes.

[0025] As a preferred implementation, a through hole 65 is opened in the middle of the fixing seat 64 , and the through hole 65 is adapted to the size of the flow equalizing tube 66 , and the flow equalizing tube 66 is inserted into the through hole 65 .

[0026] Four groups of assembly grooves 63 are evenly arranged on the surface of the fixing seat 64, and four groups of assembly plates 67 are evenly fixed on the top of the flow equalizing tube 66. At the same time, the assembly plates 67 are adapted to the size of the assembly grooves 63, and the assembly plates 67 are clamped inside the assembly grooves 63 and fixed by bolts.

[0027] As a preferred implementation, the distance between two adjacent groups of flow balancing tubes 661 is consistent, and the length of the flow balancing tube 661 is greater than the thickness of the bottom plate of the flow balancing tube 66 .

[0028] The airflow impacts the interior of the flow equalizing tube 66. As the internal air pressure of the flow equalizing tube 66 increases, the airflow overflows from a large number of groups of flow equalizing tubes 661, and a large amount of gas can be evenly distributed, so that the dust-containing gas entering the dust collector body 1 can be evenly distributed.

[0029] Uniform airflow distribution also helps to improve the separation efficiency of the dust collector, because a more stable and uniform airflow can separate dust particles more effectively under the action of centrifugal force, reducing the re-mixing of dust particles into the airflow due to unstable airflow, thereby indirectly reducing the overall operating resistance of the dust collector.

Claims

1. A low-resistance and high-efficiency cyclone dust collector, comprising a dust collector body (1), characterized in that: The dust inlet pipe (2) is fixedly mounted on the outer side of the upper part of the dust collector body (1), and a connecting frame (4) is welded and fixed to the end of the dust inlet pipe (2); the connecting frame (4) is matched to the size of the positioning seat (5), and the positioning seat (5) covers the surface of the connecting frame (4) and is fixed by multiple groups of bolts; the dust inlet frame (3) is welded and fixed to the outer side of the positioning seat (5), and a flow guide component (6) is installed between the dust inlet frame (3) and the positioning seat (5); the flow guide component (6) comprises a docking seat (61) fixed to the end of the dust inlet pipe (2), and the surface of the docking seat (61) covers the fixed seat (64); a flow equalizing tube (66) is fixedly mounted on the fixed seat (64), and multiple groups of flow equalizing tubes (661) are evenly arranged on the bottom plate surface of the flow equalizing tube (66).

2. A low resistance and high efficiency cyclone dust collector according to claim 1, characterized in that: A sealing gasket (62) is installed between the docking seat (61) and the fixing seat (64), and the docking seat (61) and the fixing seat (64) are densely connected via the sealing gasket (62).

3. A low resistance and high efficiency cyclone dust collector according to claim 2, characterized in that: The outer sides of the fixing seat (64) and the sealing gasket (62) are evenly provided with eight groups of through holes, and the surface of the docking seat (61) is evenly provided with eight groups of screw holes, and fixing bolts are passed through the through holes on the fixing seat (64) and the sealing gasket (62) in sequence and are screwed and fixed inside the screw holes.

4. A low resistance and high efficiency cyclone dust collector according to claim 1, characterized in that: A through opening (65) is provided in the middle of the fixing seat (64), and the through opening (65) is adapted to the size of the flow equalizing tube (66), while the flow equalizing tube (66) is inserted into the through opening (65).

5. A low resistance and high efficiency cyclone dust collector according to claim 4, characterized in that: Four groups of assembly grooves (63) are evenly arranged on the surface of the fixing seat (64), and four groups of assembly plates (67) are evenly fixedly arranged on the top of the flow equalizing cylinder (66). The sizes of the assembly plates (67) and the assembly grooves (63) are matched, and the assembly plates (67) are clamped inside the assembly grooves (63) and fixed by bolts.

6. The low-resistance and high-efficiency cyclone dust collector according to claim 1, characterized in that: The distance between two adjacent groups of flow balancing tubes (661) is consistent, and the length of the flow balancing tube (661) is greater than the thickness of the bottom plate of the flow balancing tube (66).