Cleaning device for high-viscosity gel conveying pipeline
By designing a cleaning device that drives a rotating spiral cleaning board to drive the motor and flush it with the water sprayed from the nozzle, the problem of difficult adhesion of high-viscosity gels during pipeline transportation is solved, cleaning efficiency is improved and water resources are saved.
Patent Information
- Application Number
- CN202421443115.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-24
AI Technical Summary
High viscosity gels tend to adhere to the inner wall of the pipe during pipeline transportation, resulting in difficulty in cleaning, and waste resources and low efficiency when relying solely on water to flush.
A cleaning device for high viscosity gel conveying pipeline is designed, and a rotating spiral cleaning plate driven by a driving motor is used to contact the inner wall of the pipeline, and rinse and clean it with the water sprayed from the nozzle.
It improves the cleaning efficiency of the inner wall of the pipeline, reduces the waste of water resources, and shortens the cleaning time.
Smart Images

Figure CN222778552U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gel, in particular to a cleaning device for a high-viscosity gel conveying pipeline. Background Art
[0002] A polymer solution or sol of a certain concentration, under appropriate conditions, gradually increases in viscosity and eventually loses fluidity, and the entire system becomes an elastic semisolid with a uniform appearance and a certain shape. This elastic semisolid is called a gel.
[0003] During the production process, the gel will be transported through pipelines. Due to the concentration of the gel, a lot of gel will remain on the inner wall of the pipeline. The pipeline is not just for transporting gel, so when the pipeline transports other substances, the pipeline needs to be cleaned first. However, when flushing the pipeline with water, the water resources consumed are high and the cleaning time is long. Utility Model Content
[0004] The utility model aims to solve the above-mentioned problems and shortcomings and proposes a cleaning device for a high-viscosity gel delivery pipeline: the output shaft of a driving motor is connected to a plug, the outer wall of a stabilizing frame is slidably connected to the inner wall of the pipeline, the driving motor drives the connecting pipe and the main shaft to rotate, and the spiral cleaning plate on the main shaft is fed along the spiral direction when rotating, which is convenient for driving and feeding, and convenient for cleaning the inner wall, thereby improving the cleaning efficiency of the inner wall and solving the problems of waste of resources and poor cleaning efficiency caused by relying solely on water flushing.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A cleaning device for a high-viscosity gel delivery pipeline comprises a connecting pipe, wherein the outer wall of one end of the connecting pipe is connected to a cleaning structure, and the outer wall of the other end of the connecting pipe is connected to a driving assembly, and the outer wall of the connecting pipe is slidably connected to a stabilizing frame; the cleaning structure comprises a main shaft, a spiral cleaning plate welded to the outer wall of the main shaft, a contact strip fixed to the outer wall of one end of the spiral cleaning plate, and a driving head installed on the outer wall of one end of the main shaft; the driving assembly comprises a water inlet hole opened at the other end of the connecting pipe and a plug installed on the inner wall of one end of the connecting pipe.
[0007] Preferably, a circular hole is opened at the center of the main shaft, and a connecting rubber is installed on the outer wall of one end of the connecting tube. The connecting tube is installed on one end of the main shaft through the connecting rubber, and the connecting tube, the main shaft, the connecting rubber and the driving head are interconnected.
[0008] Preferably, the outer wall of one end of the driving head is provided with nozzles distributed at equal distances, and the outer wall of the spiral cleaning plate is provided with through holes distributed at equal distances, and one end of the spiral cleaning plate is a conical structure.
[0009] Preferably, the outer wall of the connecting pipe is sealingly and rotatably connected with a rotating ring at the water inlet, and a pipe head is welded to the outer wall on one side of the rotating ring, and a driving groove is opened at the center of the outer wall on one side of the plug.
[0010] Preferably, the other end of the rotating ring is connected to a delivery pipe, and the other end of the delivery pipe is provided with a water pump, and the output end of the water pump is connected to one end of the delivery pipe.
[0011] Preferably, a driving motor is provided at the other end of the connecting pipe, and an output shaft of the driving motor is connected to a driving groove on an outer wall of the plug.
[0012] Preferably, a camera is installed at the center of one end of the driving head, and lighting lamps are installed on the outer wall of one end of the driving head at equal distances. The lighting lamps, camera, driving motor and water pump are connected to the controller through wires, and the controller is connected to the power supply through wires.
[0013] The beneficial effects of the utility model are:
[0014] The output shaft of the driving motor is connected to the plug, the outer wall of the stabilizing frame is slidably connected to the inner wall of the pipe, the driving motor drives the connecting pipe and the main shaft to rotate, and the spiral cleaning plate on the main shaft is fed along the spiral direction during rotation, which is convenient for driving and feeding, convenient for cleaning the inner wall, and improves the cleaning efficiency of the inner wall;
[0015] The water in the connecting pipe is sprayed out from the nozzle on the driving head to flush the inner wall of the pipe, and the spiral cleaning plate on the main shaft contacts the inner wall and cooperates with the contact strip to scrape off the residue on the inner wall, so as to clean the inner wall of the pipe after dilution, which is easy to use, improves cleaning efficiency and reduces the waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall development structure of a cleaning device for a high-viscosity gel delivery pipeline proposed by the utility model;
[0017] Figure 2 This is a schematic diagram of the main shaft structure of a cleaning device for a high-viscosity gel delivery pipeline proposed by the utility model;
[0018] Figure 3 This is a schematic diagram of the overall structure of a cleaning device for a high-viscosity gel delivery pipeline proposed by the utility model;
[0019] Figure 4 The present invention is a schematic diagram of the working position structure of a cleaning device for a high-viscosity gel delivery pipeline.
[0020] In the figure: 1 connecting pipe, 2 cleaning structure, 3 driving assembly, 4 stabilizing frame, 5 main shaft, 6 spiral cleaning plate, 7 contact strip, 8 through hole, 9 driving head, 10 nozzle, 11 camera, 12 lighting lamp, 13 connecting rubber, 14 water inlet hole, 15 rotating ring, 16 water pump, 17 plug, 18 driving motor. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Example
[0022] Reference Figure 1 and Figure 3-4 A cleaning device for a high-viscosity gel delivery pipeline includes a connecting pipe 1, a cleaning structure 2 is connected to the outer wall of one end of the connecting pipe 1, a driving component 3 is connected to the outer wall of the other end of the connecting pipe 1, and a stabilizing frame 4 is slidably connected to the outer wall of the connecting pipe 1.
[0023] The driving assembly 3 includes a water inlet hole 14 opened at the other end of the connecting pipe 1 and a plug 17 installed on the inner wall of one end of the connecting pipe 1;
[0024] The outer wall of the connecting pipe 1 is sealed and rotatably connected with a rotating ring 15 at the water inlet 14, and a pipe head is welded to the outer wall of one side of the rotating ring 15. A driving groove is opened at the center of the outer wall of one side of the plug 17, and the driving motor 18 is connected to the driving groove of the plug 17. After the spiral cleaning plate 6 on the main shaft 5 contacts the inner wall of the pipeline, the whole moves in the spiral direction, which is convenient for mobile cleaning of the pipeline, feeding, and cleaning;
[0025] The other end of the rotating ring 15 is connected to a delivery pipe, and the other end of the delivery pipe is provided with a water pump 16, the output end of the water pump 16 is connected to one end of the delivery pipe, the water pump 16 delivers water into the rotating ring 15 through the delivery pipe, the water enters the connecting pipe 1 from the water inlet hole 14 in the connecting pipe 1, and finally sprays out from the nozzle 10 of the driving head 9 to flush and dilute the inner wall of the pipe, and then the spiral contact plate 6 scrapes off the residue on the inner wall and discharges it for easy cleaning;
[0026] A driving motor 18 is provided at the other end of the connecting pipe 1, and the output shaft of the driving motor 18 is connected to the driving groove on the outer wall of the plug 17;
[0027] A camera 11 is installed at the center of one end of the driving head 9, and lighting lamps 12 are installed on the outer wall of one end of the driving head 9 at equal distances. The lighting lamps 12, camera 11, driving motor 18 and water pump 16 are connected to the controller through wires, and the controller is connected to the power supply through wires. The camera 11 on the driving head 9 is convenient for personnel to observe the inner wall of the pipeline through the controller, and the lighting lamps 12 illuminate the inner wall of the pipeline for easy observation. Example
[0028] Reference Figure 1-3 The cleaning structure 2 includes a main shaft 5, a spiral cleaning plate 6 welded to the outer wall of the main shaft 5, a contact strip 7 fixed to the outer wall of one end of the spiral cleaning plate 6, and a driving head 9 installed on the outer wall of one end of the main shaft 5;
[0029] A circular hole is opened at the center of the main shaft 5, and a connecting rubber 13 is installed on the outer wall of one end of the connecting pipe 1. The connecting pipe 1 is installed on one end of the main shaft 5 through the connecting rubber 13, and the connecting pipe 1, the main shaft 5, the connecting rubber 13 and the driving head 9 are interconnected. The connecting pipe 1 and the main shaft 5 are connected by a soft connection of the connecting rubber 13, which is convenient for transmission and ensures the transportation of water, and prevents the vibration of the spiral cleaning plate 6 from being transmitted to the connecting pipe 1 and the driving motor 18 when rotating. At the same time, it has a certain angle of deflection, which is convenient for use;
[0030] The outer wall of one end of the driving head 9 is provided with nozzles 10 distributed at equal distances, and the outer wall of the spiral cleaning plate 6 is provided with through holes 8 distributed at equal distances. One end of the spiral cleaning plate 6 is a conical structure. After the driving motor 18 is started, the connecting pipe 1 is driven to rotate through the plug 17. After the connecting pipe 1 rotates, the main shaft 5 is driven through the connecting rubber 13. After the main shaft 5 is driven, the inner wall of the pipe is cleaned through the spiral contact plate 6 and the contact strip 7, which is convenient for cleaning the inner wall of the pipe.
[0031] Working principle: When in use, one end of the main shaft 5 is inserted into the inner wall of the pipeline, and the connecting pipe is connected to the main shaft 5 under the action of the connecting rubber 13. The connecting rubber 13 softly connects the connection between the connecting pipe 1 and the main shaft 5 on the premise of conveying water in the connecting pipe 1, ensuring driving stability and conveying stability, and facilitating soft transmission. The input end of the water pump 16 is connected to the water source, the conveying pipe is connected to the rotating ring 15, the output shaft of the driving motor 18 is connected to the plug 17, and the outer wall of the stabilizing frame 4 is slidably connected to the inner wall of the pipeline. The driving motor 18 drives the connecting pipe 1 and the main shaft 5 to rotate. The spiral cleaning plate 6 on the main shaft 5 is fed along the spiral direction during rotation. The water in the connecting pipe 1 is sprayed out from the nozzle 10 on the driving head 9 to flush the inner wall of the pipeline, and the spiral cleaning plate 6 on the main shaft 5 contacts the inner wall and cooperates with the contact strip 7 to scrape off the residue on the inner wall, and dilutes it with the water sprayed from the nozzle 10. Then the liquid is discharged from the through hole 8 and the pipeline, thereby completing the cleaning of the pipeline.
[0032] The exemplary implementation of the utility model is described in detail with reference to the examples, however, it is understood by those skilled in the art that, without departing from the concept of the utility model, various modifications and alterations may be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the utility model may be made without exceeding the scope of protection of the utility model, which is determined by the attached claims. The foregoing description of the specific exemplary implementation of the utility model is not intended to limit the utility model to the precise form disclosed, and it is obvious that many changes and variations can be made according to the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the utility model and its practical application, so that those skilled in the art can realize and utilize various different exemplary implementations of the utility model and various different choices and changes. The scope of the utility model is intended to be defined by the claims and their equivalents.
Claims
1. A cleaning device for a high-viscosity gel delivery pipeline, comprising a connecting pipe (1), characterized in that: The outer wall of one end of the connecting tube (1) is connected to a cleaning structure (2), and the outer wall of the other end of the connecting tube (1) is connected to a driving assembly (3), and the outer wall of the connecting tube (1) is slidably connected to a stabilizing frame (4); The cleaning structure (2) comprises a main shaft (5), a spiral cleaning plate (6) welded to the outer wall of the main shaft (5), a contact strip (7) fixed to the outer wall of one end of the spiral cleaning plate (6), and a driving head (9) mounted on the outer wall of one end of the main shaft (5); The driving assembly (3) comprises a water inlet hole (14) opened at the other end of the connecting pipe (1) and a plug (17) installed on the inner wall of one end of the connecting pipe (1).
2. A cleaning device for a high-viscosity gel delivery pipeline according to claim 1, characterized in that: A circular hole is provided at the center of the main shaft (5), and a connecting rubber (13) is installed on the outer wall of one end of the connecting tube (1); the connecting tube (1) is installed on one end of the main shaft (5) through the connecting rubber (13), and the connecting tube (1), the main shaft (5), the connecting rubber (13) and the driving head (9) are interconnected.
3. A cleaning device for a high-viscosity gel delivery pipeline according to claim 1, characterized in that: The outer wall of one end of the driving head (9) is provided with nozzles (10) distributed at equal distances, and the outer wall of the spiral cleaning plate (6) is provided with through holes (8) distributed at equal distances, and one end of the spiral cleaning plate (6) is a conical structure.
4. A cleaning device for a high-viscosity gel delivery pipeline according to claim 1, characterized in that: The outer wall of the connecting pipe (1) is sealed and rotatably connected to a rotating ring (15) at the water inlet hole (14), and a pipe head is welded to the outer wall of one side of the rotating ring (15). A driving groove is provided at the center of the outer wall of one side of the plug (17).
5. A cleaning device for a high-viscosity gel delivery pipeline according to claim 4, characterized in that: The other end of the rotating ring (15) is connected to a delivery pipe, and the other end of the delivery pipe is provided with a water pump (16), and the output end of the water pump (16) is connected to one end of the delivery pipe.
6. A cleaning device for a high-viscosity gel delivery pipeline according to claim 1, characterized in that: A driving motor (18) is provided at the other end of the connecting pipe (1), and an output shaft of the driving motor (18) is connected to a driving groove on the outer wall of the plug (17).
7. A cleaning device for a high-viscosity gel delivery pipeline according to claim 1, characterized in that: A camera (11) is installed at the center of one end of the driving head (9), and lighting lamps (12) are installed on the outer wall of one end of the driving head (9) at equal distances. The lighting lamps (12), the camera (11), the driving motor (18) and the water pump (16) are connected to a controller via wires, and the controller is connected to a power supply via wires.