Solid residue cleaning device for stirring tank
By designing a solid residue cleaning device for mixing tanks including cleaning components, positioning components and cleaning components, the problem of poor cleaning effects in the prior art is solved, and precise cleaning and automated control of solid residues in the mixing tanks is achieved, and cleaning efficiency and safety are improved.
Patent Information
- Application Number
- CN202422106296.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing mixing tank cleaning device is not effective during the cleaning process, making it difficult to completely remove the dried solid substances, resulting in the need of manual manual brushing, which is low in practicality.
A solid residue cleaning device for a mixing tank including a cleaning device body, a universal brake wheel, a support frame, a water storage bucket, a cleaning assembly, a positioning assembly, an electromechanical box and a cleaning assembly is designed. The device flushes the residue by spraying water flow into the cleaning assembly, and the positioning assembly adjusts the position of the cleaning assembly. The cleaning assembly includes a servo motor, a screw, a sleeve, a moving block, a slider, a slide rail and a micro motor to achieve accurate cleaning of local solid residues.
The device has an automated control system, which can be cleaned conveniently and controllable, completely remove stubborn residues generated during the stirring process, ensure hygiene and safety in the tank, and reduce manpower investment.
Smart Images

Figure CN222778572U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stirring tank cleaning, in particular to a stirring tank solid residue cleaning device. Background Art
[0002] Mixing tanks are widely used in the dairy, pharmaceutical, chemical and other industries. They can mix liquid-liquid, liquid-solid, etc. to achieve qualified products that meet the process requirements. Mixing tanks are mainly composed of tank (cover) body, upper and lower heads, stirring paddles, transmission shaft seals, etc., and can also be equipped with heating devices or metering devices according to process requirements. Mixing tank cleaning devices are a commonly used equipment in mixing tank cleaning. However, in actual use, the existing mixing tank cleaning devices have some mixed fixed substances that remain on the inner wall of the mixing tank after the material is discharged, and the ordinary cleaning method is ineffective. It can only remove some thinly adhered liquid substances, and it is difficult to completely remove the dried solid substances, resulting in the user needing to manually brush the local position for a second time, which is of low practicality. Utility Model Content
[0003] The utility model aims to provide a device for cleaning solid residues in a stirring tank, so as to solve the problem in the above-mentioned background technology that the existing cleaning device for a stirring tank has poor cleaning effect and is difficult to accurately remove dried solid matter.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for cleaning solid residue in a stirring tank, comprising a cleaning device body, and also comprising a universal brake wheel, a support frame, a water storage bucket, a cleaning component, a positioning component, an electromechanical box, and a cleaning component; a universal brake wheel is installed at the lower end of the cleaning device body, a support frame is fixed at the upper end of the cleaning device body, the upper end of the cleaning device body is connected to a water storage bucket, a cleaning component is arranged at the upper end of the water storage bucket, a positioning component is arranged at the upper end of the support frame, an electromechanical box is connected to the left side of the positioning component, and a cleaning component is arranged at the lower end of the electromechanical box.
[0005] Preferably, the cleaning component is capable of spraying water into the mixing tank to rinse out residues, and the positioning component is capable of adjusting the position of the cleaning component according to cleaning needs to ensure precise cleaning, and the cleaning component is capable of cleaning local solid residues.
[0006] Preferably, the cleaning component includes a water pump, a water pipe, a corrugated hose, and a high-pressure nozzle. A water pump is installed at the upper end of the water barrel, the upper end of the water pump is connected to the water pipe, the left side of the water pipe is connected to the corrugated hose, and the left side of the corrugated hose is installed with a high-pressure nozzle. The clean water in the water barrel can be pumped out by the suction force of the water pump, and local cleaning can be achieved by spraying high-pressure water.
[0007] Preferably, the positioning assembly includes a pneumatic cylinder, a piston rod, a positioning head, and an electric telescopic rod. The pneumatic cylinder is installed on the upper end of the support frame, the lower end of the pneumatic cylinder is connected to the piston rod, the lower end of the piston rod is fixed with the positioning head, and the left side of the positioning head is provided with an electric telescopic rod. By starting the pneumatic cylinder and the electric telescopic rod, the horizontal position or height position of the cleaning brush can be changed, so that it can be adjusted accordingly according to usage needs.
[0008] Preferably, the cleaning assembly includes a servo motor, a screw, and a sleeve. The servo motor is installed on the back of the electromechanical box, and the front of the servo motor is connected to the screw. The screw and the sleeve are rotationally connected. The servo motor provides power to drive the screw to rotate in the sleeve to control the cleaning brush.
[0009] Preferably, the cleaning component also includes a movable block, the surface of the screw rod is connected to the movable block, the movable block is threadedly connected to the screw rod, and the movable block can be driven to move back and forth by the rotation of the screw rod, so as to drive the cleaning brush to move back and forth.
[0010] Preferably, the cleaning assembly also includes a slide seat and a slide rail. The slide seat is fixed to the lower end of the movable block. The slide seat is slidably connected to the slide rail. The slide seat slides back and forth in the slide rail, so that the movable block can move stably and play a guiding role.
[0011] Preferably, the cleaning component also includes a micro motor, an output shaft, and a cleaning brush. The micro motor is installed at the lower end of the slide, the lower end of the micro motor is connected to the output shaft, and a cleaning brush is arranged on the surface of the output shaft. By starting the micro motor, the cleaning brush can be rotated at high speed to clean solid residues.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The solid residue cleaning device for the mixing tank can spray water into the mixing tank through the cleaning component to wash away the residue, and can adjust the position of the cleaning component according to the cleaning needs through the positioning component to facilitate precise cleaning, and can clean local solid residues through the cleaning component. Compared with the traditional cleaning method, the device has an automatic control system, which not only makes the cleaning process more convenient and controllable, but also can completely remove the stubborn residues generated during the mixing process to ensure the hygiene and safety of the tank;
[0014] 2. The device for cleaning solid residues in a mixing tank is provided with a rotatable output shaft inside the cleaning brush so as to mechanically clean the tank wall, and a reciprocating movable block is provided above the cleaning brush so that the solid residues can be repeatedly rubbed while rotating, thereby achieving thorough cleaning of local solid residues and greatly reducing manpower input. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the main structure of the cleaning device of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the positioning component of the utility model;
[0018] Figure 4 This is a schematic diagram of the half-section structure of the electromechanical box of the utility model.
[0019] In the figure: 1. cleaning device body; 2. universal brake wheel; 3. support frame; 4. water storage bucket; 5. cleaning component; 6. positioning component; 7. electromechanical box; 8. cleaning component; 501. water pump; 502. water pipe; 503. corrugated hose; 504. high-pressure nozzle; 601. pneumatic cylinder; 602. piston rod; 603. positioning head; 604. electric telescopic rod; 801. servo motor; 802. screw rod; 803. sleeve; 804. movable block; 805. slide seat; 806. slide rail; 807. micro motor; 808. output shaft; 809. cleaning brush. DETAILED DESCRIPTION
[0020] See also Figure 1-3The utility model provides a technical solution: a device for cleaning solid residue in a mixing tank, comprising a cleaning device body 1, and also comprising a universal brake wheel 2, a support frame 3, a water storage bucket 4, a cleaning component 5, a positioning component 6, an electromechanical box 7, and a cleaning component 8; a universal brake wheel 2 is installed at the lower end of the cleaning device body 1, a support frame 3 is fixed at the upper end of the cleaning device body 1, the upper end of the cleaning device body 1 is connected with a water storage bucket 4, the upper end of the water storage bucket 4 is provided with a cleaning component 5, the upper end of the support frame 3 is provided with a positioning component 6, the left side of the positioning component 6 is connected with an electromechanical box 7, and the lower end of the electromechanical box 7 is provided with a cleaning component 8, through the provided cleaning component 5, water can be sprayed into the inside of the mixing tank to rinse the residue, and the provided positioning component can adjust the position of the cleaning component 8 according to the cleaning needs for accurate cleaning, and the provided cleaning component 8 can clean local solid residues, and the cleaning component 5 includes a water pump 501, A water delivery pipe 502, a corrugated hose 503, and a high-pressure nozzle 504 are installed at the upper end of the water storage barrel 4. The upper end of the water pump 501 is connected to the water delivery pipe 502. The left side of the water delivery pipe 502 is connected to the corrugated hose 503. The left side of the corrugated hose 503 is installed with a high-pressure nozzle 504. The clean water in the water storage barrel 4 can be pumped out by the suction force of the water pump 501, and local cleaning can be achieved by high-pressure water spraying. The positioning component 6 includes a pneumatic cylinder 601, The piston rod 602, the positioning head 603, the electric telescopic rod 604, and the upper end of the support frame 3 are equipped with a pneumatic cylinder 601, the lower end of the pneumatic cylinder 601 is connected to the piston rod 602, the lower end of the piston rod 602 is fixed with a positioning head 603, and the left side of the positioning head 603 is provided with an electric telescopic rod 604. By starting the pneumatic cylinder 601 and the electric telescopic rod 604, the horizontal position or height position of the cleaning brush 809 can be changed, so that it can be adjusted accordingly according to the needs of use.
[0021] See also Figure 4In this embodiment, the cleaning component 8 includes a servo motor 801, a screw rod 802, and a sleeve 803. The servo motor 801 is installed on the back of the electromechanical box 7. The front of the servo motor 801 is connected to the screw rod 802. The screw rod 802 is rotatably connected to the sleeve 803. The servo motor 801 provides power to drive the screw rod 802 to rotate in the sleeve 803 so as to control the cleaning brush 809. The cleaning component 8 also includes a movable block 804. The surface of the screw rod 802 is connected to the movable block 804. The movable block 804 is threadedly connected to the screw rod 802. The rotation of the screw rod 802 can drive the movable block 804 to move forward and backward, so as to drive the cleaning brush 809 to move back and forth. The cleaning component 8 also includes a slide 805 and a slide rail 806. The slide 805 is fixed to the lower end of the movable block 804, and the slide 805 is slidably connected to the slide rail 806. The slide 805 slides back and forth in the slide rail 806, so that the movable block 804 can move stably and play a guiding role. The cleaning component 8 also includes a micro motor 807, an output shaft 808, and a cleaning brush 809. The micro motor 807 is installed at the lower end of the slide 805, and the lower end of the micro motor 807 is connected to the output shaft 808. The surface of the output shaft 808 is provided with a cleaning brush 809. By starting the micro motor 807, the cleaning brush 809 can rotate at a high speed to clean solid residues.
[0022] When using the stirring tank solid residue cleaning device of the present technical solution, first move the cleaning device body 1 to the outside of the stirring tank to be cleaned, then start the pneumatic cylinder 601, drive the positioning head 603 to descend through the piston rod 602, and then extend the electric telescopic rod 604 to make the cleaning brush 809 stick to the position to be cleaned, then start the water pump 501, and the water in the water storage barrel 4 can be sprayed out from the high-pressure nozzle 504 through the water pipe 502 and the corrugated hose 503, thereby achieving local spraying.
[0023] Then, start the servo motor 801, and the screw rod 802 rotates in the sleeve 803, which can drive the movable block 804 to move back and forth. At the same time, the slide seat 805 slides back and forth in the slide rail 806, so that the cleaning brush 809 can move back and forth. Finally, start the micro motor 807, and the cleaning brush 809 can make the movable block 804 rotate while translating for cleaning.
[0024] Through the above steps, the positioning component can be used to adjust the position of the cleaning component 8 according to the cleaning needs, and then the water flow can be sprayed into the mixing tank through the cleaning component 5. Finally, the local solid residue can be cleaned through the cleaning component 8 to ensure the cleanliness of the mixing tank.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for cleaning solid residue in a stirring tank, comprising a cleaning device body (1), characterized in that: The cleaning device also comprises a universal brake wheel (2), a support frame (3), a water storage bucket (4), a cleaning component (5), a positioning component (6), an electromechanical box (7), and a cleaning component (8); the universal brake wheel (2) is installed at the lower end of the cleaning device body (1); the support frame (3) is fixed at the upper end of the cleaning device body (1); the upper end of the cleaning device body (1) is connected to the water storage bucket (4); the upper end of the water storage bucket (4) is provided with the cleaning component (5); the upper end of the support frame (3) is provided with the positioning component (6); the left side of the positioning component (6) is connected to the electromechanical box (7); and the lower end of the electromechanical box (7) is provided with the cleaning component (8).
2. The device for cleaning solid residue in a stirring tank according to claim 1, characterized in that: The cleaning component (5) comprises a water pump (501), a water pipe (502), a corrugated hose (503), and a high-pressure nozzle (504). The water pump (501) is installed at the upper end of the water storage barrel (4). The upper end of the water pump (501) is connected to the water pipe (502). The left side of the water pipe (502) is connected to the corrugated hose (503). The left side of the corrugated hose (503) is installed with the high-pressure nozzle (504).
3. The device for cleaning solid residue in a stirring tank according to claim 1, characterized in that: The positioning assembly (6) comprises a pneumatic cylinder (601), a piston rod (602), a positioning head (603), and an electric telescopic rod (604); the pneumatic cylinder (601) is installed at the upper end of the support frame (3); the piston rod (602) is connected to the lower end of the pneumatic cylinder (601); the positioning head (603) is fixed to the lower end of the piston rod (602); and the electric telescopic rod (604) is arranged on the left side of the positioning head (603).
4. The device for cleaning solid residue in a stirring tank according to claim 1, characterized in that: The cleaning assembly (8) comprises a servo motor (801), a screw rod (802), and a sleeve (803). The servo motor (801) is mounted on the back of the electromechanical box (7). The front of the servo motor (801) is connected to the screw rod (802). The screw rod (802) is rotatably connected to the sleeve (803).
5. The device for cleaning solid residue in a stirring tank according to claim 4, characterized in that: The cleaning assembly (8) further comprises a movable block (804), the surface of the screw rod (802) being connected to the movable block (804), and the movable block (804) being threadedly connected to the screw rod (802).
6. The device for cleaning solid residue in a stirring tank according to claim 5, characterized in that: The cleaning assembly (8) further comprises a slide seat (805) and a slide rail (806). The slide seat (805) is fixed to the lower end of the movable block (804), and the slide seat (805) is slidably connected to the slide rail (806).
7. The device for cleaning solid residue in a stirring tank according to claim 6, characterized in that: The cleaning assembly (8) further comprises a micro motor (807), an output shaft (808), and a cleaning brush (809); the micro motor (807) is mounted on the lower end of the slide seat (805); the output shaft (808) is connected to the lower end of the micro motor (807); and the cleaning brush (809) is arranged on the surface of the output shaft (808).