Tinned copper wire drawing machine with positioning function
By designing a positioning guide device and an electric lifting system in a tin-plated copper wire drawing machine, the precise positioning and separation of the wire barrel is achieved, solving the problem of large unloading errors in the prior art, and improving the unloading accuracy and safety.
Patent Information
- Application Number
- CN202421561544.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-04
AI Technical Summary
During the unloading process of existing tin-plated copper wire drawing machines, it is difficult to accurately position and separate the wire barrel, resulting in large unloading errors and increasing the burden on staff.
A tin-plated copper wire drawing machine with positioning function is designed, using positioning guidance device and electric lifting design, and the precise positioning and separation of the wire bobbin is achieved through the combination of sliders, electric cylinders, support plates and microcontrollers.
It improves the unloading accuracy of the spool, reduces the operating burden of staff, enhances the safety of the spool transfer, and avoids the probability of the spool damage to the tin-plated copper wire due to collision.
Smart Images

Figure CN222778631U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tinned copper wire processing equipment, in particular to a tinned copper wire drawing machine with a positioning function. Background Art
[0002] Tinned copper wire refers to copper wire with a thin layer of metal tin on the surface. This kind of copper wire has the excellent properties of both copper and tin due to the tinning on the surface. Tinned copper wire drawing machine is a pre-processing equipment for metal products production, which is used to stretch tinned copper wire to improve its physical properties and surface quality.
[0003] A Chinese patent discloses a copper wire pulling spool unloading device (authorization announcement number is CN206003560U). When winding is completed, the spool is pulled out, and the wire drum falls on the wire receiving seat below. The two ends of the wire drum fall into the limit groove, and then the wire receiving seat is pulled by a handle to align the wire drum with the unloading surface, and the wire drum is pushed down to complete the unloading.
[0004] According to the above comparative cases, the above device needs to pull out the bobbin before the wire reel with tinned copper wire can be removed. Since there is no structure to prevent the movement of the wire reel in the direction of pulling out the bobbin, the wire reel with tinned copper wire will also move with the bobbin when the staff is pulling out the bobbin, which will increase the error of the wire reel with tinned copper wire falling onto the wire receiving seat, and it is difficult to ensure that the wire reel with tinned copper wire falls accurately on the wire receiving seat. In addition, in the process of pulling out the bobbin, the wire reel with tinned copper wire will also be pressed on the surface of the bobbin, which will also increase the burden on the staff to pull out the bobbin, and unloading is still relatively cumbersome.
[0005] Therefore, a tinned copper wire drawing machine with a positioning function is proposed to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a tinned copper wire drawing machine with a positioning function in order to solve the above-mentioned problem, thereby improving the problem that the existing tinned copper wire drawing machine with positioning unloading has poor unloading accuracy and the unloading of the staff is still cumbersome.
[0007] The utility model achieves the above-mentioned purpose through the following technical scheme, a tinned copper wire drawing machine with a positioning function, comprising: a mounting frame, the surface of the mounting frame is fixedly connected to a driving motor, the surface of the driving motor output shaft is installed with a wire drum, the surface of the driving motor output shaft is threadedly connected to a locking nut in contact with the wire drum; a positioning guide device, the positioning guide device is slidably connected to the surface of the mounting frame, and the top of the positioning guide device is in contact with the bottom of the wire drum.
[0008] Preferably, the positioning and guiding device includes a slider slidably connected to the surface of the mounting frame, the top of the slider is fixedly connected to an electric cylinder, the top of the electric cylinder is fixedly connected to a support plate in contact with the bobbin, and the bottom of the support plate is fixedly connected to a microcontroller. The staff can use the positioning and guiding device to support and position the bobbin in advance before the bobbin is removed, making it easier to separate the bobbin from the drive motor. The electric lifting design is adopted, which can support bobbins of different specifications. There is no need to worry about the probability of the bobbin falling and damaging the tinned copper wire due to collision, so that the bobbin can be stably positioned to improve the safety factor of the bobbin transportation.
[0009] Preferably, the cross-sectional shape of the top of the support plate is an arc shape, and the top of the support plate coincides with the axis of the bobbin, which can prevent the bobbin from shaking during the lifting or movement of the support plate, so that the bobbin can be transported stably.
[0010] Preferably, a handle is fixedly connected to one end of the support plate, and the corners of the handle are rounded, which can make it easier for the staff to adjust the positioning guide device as a whole and reduce the burden of use on the staff.
[0011] Preferably, a positioning plate is fixedly connected to the top of the support plate, and one end of the positioning plate is in contact with the wire drum, which can assist the staff to accurately move the support plate to the bottom of the wire drum, further reducing the staff's usage burden.
[0012] Preferably, the top of the support plate is provided with evenly distributed guide holes, and the top of the slider is fixedly connected with evenly distributed guide rods, the guide holes and the axial center lines of the adjacent guide rods coincide with each other, and in the process of the support plate driving the wire bobbin to move downward, the guide rods pass through the guide holes and lift the wire bobbin until the wire bobbin is pushed out of the support plate. At this time, the wire bobbin falls onto the mounting frame along the support plate, which can push the wire bobbin wound with tinned copper wire onto the mounting frame by itself, so that the staff can move the wire bobbin wound with tinned copper wire more easily.
[0013] Preferably, the cross-sectional shape of the top of the guide rod is circular, which can reduce the resistance between the guide rod and the surface of the bobbin and reduce the probability of damage to the guide rod.
[0014] Preferably, a slide groove is provided on the surface of the mounting frame, and the slider is slidably connected to the inside of the slide groove, which can limit the running trajectory of the positioning guide device and ensure that the positioning guide device can be accurately moved to the bottom of the bobbin.
[0015] Preferably, evenly distributed balls are embedded in the bottom of the slider, and the lowest point of the balls is in contact with the slide groove, which can reduce the resistance during the movement of the slider and reduce the burden on the staff to move the wire reel wound with tinned copper wire.
[0016] The beneficial effects of the utility model are:
[0017] 1. The staff can support and position the bobbin in advance before removing it through the positioning guide device, making it easier to separate the bobbin from the drive motor. The electric lifting design can support bobbins of different specifications, and there is no need to worry about the probability of the bobbin falling and damaging the tinned copper wire due to collision. The bobbin can be stably positioned to improve the safety factor of bobbin transportation;
[0018] 2. When the support plate drives the wire reel downward, the guide rod passes through the guide hole and lifts the wire reel until the wire reel is pushed out of the support plate. At this time, the wire reel falls onto the mounting frame along the support plate, which can push the wire reel wound with tinned copper wire onto the mounting frame by itself, allowing the staff to move the wire reel wound with tinned copper wire more easily. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the utility model;
[0020] Figure 2 It is a cross-sectional schematic diagram of the utility model;
[0021] Figure 3 It is a structural schematic diagram of the positioning and guiding device in the utility model;
[0022] Figure 4 It is an exploded schematic diagram of the positioning and guiding device in the utility model.
[0023] In the figure: 1. mounting frame; 11. slide groove; 2. driving motor; 3. bobbin; 4. locking nut; 5. positioning guide device; 51. slider; 52. electric cylinder; 53. support plate; 54. microcontroller; 55. handle; 56. positioning plate; 57. guide hole; 58. guide rod; 59. ball bearing. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] When implementing: Figure 1-4As shown, a tinned copper wire drawing machine with a positioning function includes: a mounting frame 1, a driving motor 2 is fixedly connected to the surface of the mounting frame 1, a wire drum 3 is installed on the surface of the output shaft of the driving motor 2, and a locking nut 4 in contact with the wire drum 3 is threadedly connected to the surface of the output shaft of the driving motor 2; a positioning guide device 5, the positioning guide device 5 is slidably connected to the surface of the mounting frame 1, and the top of the positioning guide device 5 is in contact with the bottom of the wire drum 3.
[0026] like Figure 2 , Figure 3 and Figure 4 As shown, the positioning guide device 5 includes a slider 51 slidably connected to the surface of the mounting frame 1, the top of the slider 51 is fixedly connected to an electric cylinder 52, the top of the electric cylinder 52 is fixedly connected to a support plate 53 in contact with the bobbin 3, and the bottom of the support plate 53 is fixedly connected to a microcontroller 54; the cross-sectional shape of the top of the support plate 53 is an arc shape, and the top of the support plate 53 coincides with the axis of the bobbin 3; one end of the support plate 53 is fixedly connected to a handle 55, and the corners of the handle 55 are rounded; the top of the support plate 53 is fixedly connected to A positioning plate 56, one end of which is in contact with the bobbin 3; evenly distributed guide holes 57 are provided on the top of the support plate 53, and evenly distributed guide rods 58 are fixedly connected to the top of the slider 51, and the axial center lines of the guide holes 57 and the adjacent guide rods 58 coincide with each other; the cross-sectional shape of the top of the guide rod 58 is circular; a slide groove 11 is provided on the surface of the mounting frame 1, and the slider 51 is slidably connected to the inside of the slide groove 11; evenly distributed balls 59 are embedded and installed at the bottom of the slider 51, and the lowest point of the balls 59 is in contact with the slide groove 11.
[0027] When the utility model is in use, when the staff needs to remove the wire drum 3 wound with the tinned copper wire, the staff first moves the positioning guide device 5 as a whole to the right below the wire drum 3, and then manually controls the microcontroller 54 to control the electric cylinder 52 to extend, and the electric cylinder 52 drives the support plate 53 to move up, until the top of the support plate 53 supports and positions the wire drum 3, and then the staff can unscrew the locking nut 4. At this time, the wire drum 3 loses its obstruction, and the staff can move the wire drum 3 out along the output shaft of the driving motor 2. In this process, the wire drum 3 drives the support plate 53 to move together through the positioning plate 56. When the wire drum 3 is completely separated from the output shaft of the driving motor 2, the support plate 53 stably supports and positions the wire drum 3, and then the staff The staff can move the wire bobbin 3 to the specified position through the positioning guide device 5, and then manually control the microcontroller 54 to shorten the electric cylinder 52, and the electric cylinder 52 drives the wire bobbin 3 to move down through the support plate 53. During this process, the guide hole 57 continues to approach the guide rod 58, and the guide rod 58 passes through the guide hole 57 and lifts the wire bobbin 3 until the wire bobbin 3 is pushed out of the support plate 53. At this time, the wire bobbin 3 falls onto the mounting frame 1 along the support plate 53, which can support the wire bobbin 3 wound with tinned copper wire in advance, making it easier for the staff to separate the wire bobbin 3 from the drive motor 2, and it can also be pushed onto the mounting frame 1 by itself during the separation and descent process, so that the staff can move the wire bobbin 3 wound with tinned copper wire more easily.
[0028] The tinned copper wire drawing machine includes structures such as a frame, a reduction motor, a guide wheel, a wire drawing die, a winding mechanism and a PLC controller. The reduction motor is responsible for providing the main power in the wire drawing process and controlling the drawing accuracy. The guide wheel is used to carry the copper wire to ensure that the copper wire remains stable during the drawing process. The wire drawing die is used to stretch the tinned copper wire. The winding mechanism is responsible for neatly winding the stretched tinned copper wire on the bobbin 3. The PLC controller is the control system of the entire copper wire drawing machine. Since the utility model only improves the winding mechanism in the tinned copper wire drawing machine, and the remaining structures in the tinned copper wire drawing machine except the winding mechanism are all well-known and mature instruments in the art, only the winding mechanism in the tinned copper wire drawing machine is drawn in the drawings of the specification.
[0029] It should be noted that the drive motor 2, electric cylinder 52, microcontroller 54, reduction motor, guide wheel, wire drawing die and PLC controller in the above description are all devices with relatively mature application of existing technologies. The specific models can be selected according to actual needs. At the same time, the drive motor 2, electric cylinder 52, microcontroller 54, reduction motor and PLC controller can be powered by a built-in power supply or by AC power. The specific power supply method is selected according to the situation and will not be elaborated here.
[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A tinned copper wire drawing machine with positioning function, characterized in that: include: A mounting frame (1), a driving motor (2) being fixedly connected to a surface of the mounting frame (1), a bobbin (3) being mounted on a surface of an output shaft of the driving motor (2), and a locking nut (4) being threadedly connected to a surface of the output shaft of the driving motor (2) and in contact with the bobbin (3); A positioning guide device (5), the positioning guide device (5) being slidably connected to the surface of the mounting frame (1), the top of the positioning guide device (5) being in contact with the bottom of the bobbin (3); The positioning guide device (5) comprises a slider (51) slidably connected to the surface of the mounting frame (1); the top of the slider (51) is fixedly connected to an electric cylinder (52); the top of the electric cylinder (52) is fixedly connected to a support plate (53) in contact with the bobbin (3); and the bottom of the support plate (53) is fixedly connected to a microcontroller (54).
2. The tinned copper wire drawing machine with positioning function according to claim 1, characterized in that: The cross-sectional shape of the top of the support plate (53) is an arc shape, and the top of the support plate (53) coincides with the axis of the bobbin (3).
3. The tinned copper wire drawing machine with positioning function according to claim 1, characterized in that: One end of the support plate (53) is fixedly connected to a handle (55), and the corners of the handle (55) are rounded.
4. The tinned copper wire drawing machine with positioning function according to claim 1, characterized in that: A positioning plate (56) is fixedly connected to the top of the support plate (53), and one end of the positioning plate (56) is in contact with the bobbin (3).
5. The tinned copper wire drawing machine with positioning function according to claim 1, characterized in that: The top of the support plate (53) is provided with evenly distributed guide holes (57), the top of the slider (51) is fixedly connected with evenly distributed guide rods (58), and the axis lines of the guide holes (57) and the adjacent guide rods (58) coincide with each other.
6. The tinned copper wire drawing machine with positioning function according to claim 5, characterized in that: The cross-sectional shape of the top of the guide rod (58) is circular.
7. The tinned copper wire drawing machine with positioning function according to claim 1, characterized in that: A sliding groove (11) is provided on the surface of the mounting frame (1), and the sliding block (51) is slidably connected to the inside of the sliding groove (11).
8. The tinned copper wire drawing machine with positioning function according to claim 7, characterized in that: The bottom of the sliding block (51) is embedded with evenly distributed balls (59), and the lowest point of the balls (59) is in contact with the slide groove (11).
Citation Information
Patent Citations
Copper wire spool discharge apparatus that acts as go -between
CN206003560U