Novel steel ladle permanent layer masonry structure
By masonrying the two-layer high-aluminum brick structure with staggered joints, the problem of air permeable steel seepage in the ladle casting masonry structure is solved, and the safe operation of the ladle and the shortening of the permanent layer replacement time is achieved.
Patent Information
- Application Number
- CN202421393099.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing ladle casting masonry structure has air permeable steel seepage, resulting in the failure to ensure the operation safety of ladles.
The structure of two high-aluminum bricks is built by staggered joints. Through the staggered joint arrangement and positioning groove engagement mechanism between the inner and outer aluminum bricks, the stable connection and accurate positioning of the aluminum bricks are ensured, thereby forming a permanent layer of the ladle.
It effectively solves the problem of steel seepage of ladle air permeable pores, shortens the time for permanent layer replacement, and ensures the safe operation of ladles and the timely satisfaction of production.
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Figure CN222778826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ladle production, in particular to a novel permanent layer masonry structure of a ladle. Background Art
[0002] Ladle is a kind of equipment in steel smelting. It is one of the key equipment used in steelmaking. Ladle is usually a cylindrical container. Its main function is to heat the steelmaking raw materials to a molten state at high temperature, and remove impurities and adjust the composition through oxygen blowing to obtain molten steel of the required quality. The permanent layer of the ladle is an important component of the ladle lining and an important barrier to the safe operation of the ladle.
[0003] After searching, Chinese patent announcement number: CN214349575U discloses a masonry ladle containing refractory coating, wherein the permanent layer of the ladle includes a permanent layer of the wall and a permanent layer of the bottom, a ladle insulation layer is arranged on the inner side wall of the ladle shell, a permanent layer of the wall is arranged on the ladle insulation layer, a permanent layer of the bottom is arranged at the bottom end of the inner side of the ladle shell, a bottom working layer is laid on the top of the permanent layer of the bottom, a wall working layer is laid on the bottom end of the outer side of the permanent layer of the wall, a ladle slag line layer is laid on the top of the outer side of the permanent layer of the wall, a slag line coating layer is arranged on the outer side of the ladle slag line layer, and a wall coating layer is arranged on the outer side of the wall working layer. The beneficial effects of the utility model include: using spray coating to protect the working layer, extending the service life of the ladle, the spray coating is simple to manufacture, low in cost, and reduces the use cost of the ladle; however, this type of ladle casting and masonry structure has the phenomenon of steel seepage through the air holes, and since steel seepage through the air holes of the permanent layer of the new ladle may lead to accidents, the safety of the ladle operation at the production site cannot be guaranteed. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a novel permanent layer masonry structure of a ladle, aiming to improve the problem of steel seepage through air holes in the ladle casting masonry structure in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a new type of permanent layer masonry structure of a steel ladle, including a chassis, a fixing mechanism is arranged on the upper side of the chassis, a plurality of inner aluminum bricks 2 are fixedly connected to the inner side of the top wall of the chassis, and the top walls of the plurality of inner aluminum bricks 2 are all fitted with inner aluminum bricks 1, a plurality of outer aluminum bricks 2 are fixedly connected to the outer side of the top wall of the chassis, and the top walls of the plurality of outer aluminum bricks 2 are all fitted with outer aluminum bricks 1, and the plurality of inner aluminum bricks 1, inner aluminum bricks 2, outer aluminum bricks 1 and outer aluminum bricks 1 are fixedly connected to the outer side of the top wall of the chassis, and the plurality of outer aluminum bricks 2, inner aluminum bricks 1, outer aluminum bricks 1 and outer aluminum bricks 1 are fixedly connected to the outer side of the top wall of the chassis, and the plurality of outer aluminum bricks 2, inner aluminum bricks 1, outer aluminum bricks 1 and outer aluminum bricks 1 are fixedly connected to the outer side of the top wall of the chassis, and the plurality of outer aluminum bricks 2, inner aluminum bricks 2 ... inner side of the top wall of the chassis, and the plurality of outer aluminum bricks 2, inner aluminum bricks 1 and outer aluminum bricks 1 are fixedly connected to the inner side of the top wall of the chassis, and the plurality of outer aluminum bricks 2, inner aluminum bricks 2, outer aluminum bricks 1 and outer aluminum bricks 1 are fixedly connected to A positioning groove one is provided on both sides of the top wall of aluminum brick two, a plurality of inner aluminum bricks one, inner aluminum brick two, outer aluminum brick one and the middle part of the bottom wall of outer aluminum brick two are provided with a positioning groove three, a plurality of outer aluminum bricks one and the inner sides of outer aluminum brick two are provided with a positioning groove two, a plurality of inner aluminum bricks one and inner aluminum brick two are arranged in a staggered manner, a plurality of outer aluminum bricks one and outer aluminum brick two are arranged in a staggered manner, a plurality of inner aluminum bricks one and outer aluminum brick one are arranged in a staggered manner, and a plurality of inner aluminum bricks two and outer aluminum bricks two are arranged in a staggered manner.
[0006] As a further description of the above technical solution:
[0007] The fixing mechanism includes a slide groove, and multiple slide grooves are opened on one side of the inner aluminum brick one and the inner aluminum brick two, and multiple inner aluminum bricks one and the inner aluminum brick two are fixedly connected with slide bars on the other side, and multiple slide bars are slidably connected in the slide groove, multiple inner aluminum bricks one and the inner aluminum brick two are opened with chambers, and multiple chambers are slidably connected with moving blocks, and multiple moving blocks are fixedly connected with a clamping block on one side, and multiple clamping blocks penetrate into the slide groove, and multiple moving blocks are fixedly connected with one end of a spring at the front and rear parts of the other side, and the other ends of multiple springs are fixedly connected to the inner wall of the chamber.
[0008] As a further description of the above technical solution:
[0009] A positioning block 2 is engaged in the positioning groove 1 at the lower side, and a top end of the positioning block 2 is engaged in the positioning groove 3 at the upper side.
[0010] As a further description of the above technical solution:
[0011] The front and rear parts of the plurality of moving blocks are penetrated by limiting rods, and both ends of the plurality of limiting rods are fixedly connected to the inner wall of the chamber.
[0012] As a further description of the above technical solution:
[0013] The inner walls of the multiple chambers are all provided with through grooves, the inner ends of the multiple moving blocks are all fixedly connected with shifting blocks, and the multiple shifting blocks are all slidably connected in the through grooves.
[0014] As a further description of the above technical solution:
[0015] The upper and lower walls of the plurality of slide bars are all fixedly connected to the limit bars, and the plurality of limit bars are all slidably connected in the slide grooves.
[0016] As a further description of the above technical solution:
[0017] One end of each of the plurality of card blocks is provided with an inclined surface.
[0018] As a further description of the above technical solution:
[0019] A positioning block 1 is fixedly connected to the outer wall of the inner aluminum brick 1, and the outer end of the positioning block 1 is engaged with the positioning groove 2.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, the permanent layer of the ladle is formed by strictly implementing the staggered masonry of two layers of high-alumina bricks at the production site, which not only solves the problem of steel seepage in the air holes of the ladle, but also shortens the time for replacing the permanent layer, ensuring that the ladle can meet production safely and in time.
[0022] 2. In the utility model, the slide bar can be slid into the slide groove and squeeze the block. When the slide bar is fully inserted, the block can be pushed out under the action of the spring and the slide bar can be limited, thereby ensuring the stability of the connection between the inner aluminum brick one or the inner aluminum brick two. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional diagram of a new type of permanent layer masonry structure of a steel ladle proposed in the utility model;
[0024] Figure 2 This is a front view of a new type of permanent layer masonry structure of a steel ladle proposed by the utility model;
[0025] Figure 3 for Figure 2 A in the enlarged view;
[0026] Figure 4 The utility model is a cross-sectional view of a new type of permanent layer masonry structure of a steel ladle proposed by the utility model.
[0027] Legend:
[0028] 1. chassis; 2. fixing mechanism; 201. slide groove; 202. through groove; 203. slide bar; 204. block; 205. chamber; 206. moving block; 207. limit rod; 208. spring; 209. limit bar; 210. shift block; 3. inner aluminum brick one; 4. positioning groove one; 5. inner aluminum brick two; 6. outer aluminum brick one; 7. outer aluminum brick two; 8. positioning block one; 9. positioning block two; 10. positioning groove two; 11. positioning groove three. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1 , Figure 2 and Figure 4 The utility model provides an embodiment: a new type of permanent layer masonry structure of a steel ladle, including a chassis 1, a fixing mechanism 2 is arranged on the upper side of the chassis 1, a plurality of inner aluminum bricks 2 5 are fixedly connected to the inner side of the top wall of the chassis 1, and the top walls of the plurality of inner aluminum bricks 2 5 are all fitted with inner aluminum bricks 1 3, a plurality of outer aluminum bricks 2 7 are fixedly connected to the outer side of the top wall of the chassis 1, and the top walls of the plurality of outer aluminum bricks 2 7 are all fitted with outer aluminum bricks 1 6, and both sides of the top walls of the plurality of inner aluminum bricks 1 3, the inner aluminum bricks 2 5, the outer aluminum bricks 1 6 and the outer aluminum bricks 2 7 are provided with positioning grooves 1 4, and the plurality of inner aluminum bricks 1 3, the inner aluminum bricks 2 5, the outer aluminum bricks 1 6 and the outer aluminum bricks 2 7 are fixedly connected to the outer side of the top wall of the chassis 1, and the plurality of outer aluminum bricks 2 7 are all fitted with outer aluminum bricks 1 6, and the plurality of inner aluminum bricks 1 3, the inner aluminum bricks 2 5, the outer aluminum bricks 1 6 and the outer aluminum bricks 2 7 are provided with positioning grooves 1 A positioning groove 3 11 is provided in the middle of the bottom wall of the aluminum brick 27, a plurality of outer aluminum bricks 16 and the inner side of the outer aluminum brick 27 are provided with a positioning groove 20, a plurality of inner aluminum bricks 13 and inner aluminum bricks 25 are arranged in a staggered manner, a plurality of outer aluminum bricks 16 and outer aluminum bricks 27 are arranged in a staggered manner, a plurality of inner aluminum bricks 13 and outer aluminum bricks 16 are arranged in a staggered manner, and a plurality of inner aluminum bricks 25 and outer aluminum bricks 27 are arranged in a staggered manner; a positioning block 29 is engaged in the lower positioning groove 14, and the top end of the positioning block 29 is engaged in the upper positioning groove 3 11; a positioning block 8 is fixedly connected to the outer wall of the inner aluminum brick 3, and the outer end of the positioning block 8 is engaged with the positioning groove 2 10;
[0031] Specifically, by providing the masonry between the inner aluminum brick 1 3 and the inner aluminum brick 2 5 and the masonry between the outer aluminum brick 1 6 and the outer aluminum brick 2 7, the aluminum bricks of the upper and lower layers can be staggered, and in the process of masonry of the upper and lower layers of aluminum bricks, the positioning block 2 9 can be inserted into the positioning groove 1 4 of the lower aluminum brick, and then the positioning groove 3 11 of the bottom wall of the upper aluminum brick is inserted into the top of the positioning block 2 9, so that the aluminum bricks on the upper and lower sides can be positioned by the positioning block 2 9 to ensure the accuracy of their installation positions. The masonry between the inner aluminum brick 2 5 and the outer aluminum brick 2 7 can make the aluminum bricks on the inner and outer sides staggered with each other. At the same time, the staff can insert the positioning block 1 8 fixed on the inner aluminum brick into the positioning groove 10 of the outer aluminum brick, so that the inner and outer aluminum bricks can be positioned through the positioning block 1 8 to ensure the relative accuracy of their installation positions. Therefore, by strictly implementing the staggered masonry of two layers of high-aluminum bricks at the production site to form a permanent layer of the ladle, the problem of steel seepage through the air holes of the ladle is solved, and the time for replacing the permanent layer is shortened, ensuring that the ladle can meet production safely and in a timely manner.
[0032] Reference Figure 1 , Figure 2 and Figure 3 The fixing mechanism 2 includes a slide groove 201, and multiple slide grooves 201 are all opened on one side of the inner aluminum brick 1 3 and the inner aluminum brick 2 5. The other side of multiple inner aluminum bricks 1 3 and the inner aluminum brick 2 5 are fixedly connected with a slide bar 203, and multiple slide bars 203 are slidably connected in the slide groove 201. Multiple inner aluminum bricks 1 3 and the inner aluminum brick 2 5 are each provided with a chamber 205, and multiple chambers 205 are slidably connected with a moving block 206, and one side of multiple moving blocks 206 is fixedly connected with a card block 20 4. Multiple blocks 204 are all inserted into the slide groove 201, and the front and rear parts of the other sides of the multiple moving blocks 206 are fixedly connected with one end of the spring 208, and the other ends of the multiple springs 208 are all fixedly connected to the inner wall of the chamber 205; multiple shifting blocks 210 are all slidably connected in the through groove 202; one end of the multiple blocks 204 is provided with an inclined surface; the upper and lower walls of the multiple slide bars 203 are fixedly connected to the limit bars 209, and the multiple limit bars 209 are all slidably connected in the slide groove 201;
[0033] Specifically, when laying the adjacent inner aluminum bricks 1 3 and 2 5, the slide bar 203 can be slid into the slide groove 201 of the adjacent aluminum bricks first, and the two aluminum bricks can be initially limited by the joint action of the limit bar 209. Since the slide bar 203 will contact and squeeze the block 204 when sliding into the slide groove 201, it can push the block 204 to move into the chamber 205 and drive the moving block 206 to move. When the moving block 206 moves, it can compress the spring 208. Therefore, when the slide bar 203 is fully inserted, since the block 204 loses its limit, the spring 208 can push the moving block 206 to reset and drive the block 204 to extend out and be stuck into the slide groove 201 and fit with the front wall of the slide bar 203 for limit, thereby ensuring the stability of the connection between the inner aluminum brick 1 3 or the inner aluminum brick 2 5.
[0034] Reference Figure 1 , Figure 2 and Figure 3 The front and rear parts of the plurality of moving blocks 206 are all penetrated by the limiting rods 207, and both ends of the plurality of limiting rods 207 are fixedly connected to the inner wall of the chamber 205; the inner walls of the plurality of chambers 205 are all provided with through grooves 202, and the inner ends of the plurality of moving blocks 206 are all fixedly connected with the shifting blocks 210.
[0035] Specifically, by setting a limiting rod 207, the moving block 206 can be limited to ensure the stability of the movement of the moving block 206. At the same time, the spring 208 can also be limited to prevent it from bending after being compressed; when it is necessary to disassemble two adjacent aluminum blocks, the staff can drive the moving block 206 to move by turning the shifting block 210, so that the blocking block 204 is pulled out of the slide groove 201, so that the slide bar 203 can be pulled out of the slide groove 201 for disassembly.
[0036] Working principle: In actual use, by setting the masonry between the inner aluminum brick 1 3 and the inner aluminum brick 2 5 and the masonry between the outer aluminum brick 1 6 and the outer aluminum brick 2 7, the aluminum bricks on the upper and lower layers can be staggered. By setting the masonry between the inner aluminum brick 1 3 and the outer aluminum brick 1 6 and the inner aluminum brick 2 5 and the outer aluminum brick 2 7, the aluminum bricks on the inner and outer sides can be staggered. Therefore, by strictly implementing the staggered masonry of two layers of high-aluminum bricks at the production site to form a permanent layer of the ladle, it can not only solve the problem of steel seepage in the ladle's air holes, but also shorten the permanent layer. The replacement time is shortened to ensure that the ladle can meet production safely and in time; in addition, when the adjacent inner aluminum bricks 1 3 and 2 5 are laid, the slide bar 203 can be slid into the slide groove 201 and the block 204 can be squeezed, thereby pushing the block 204 to move into the chamber 205 and compressing the spring 208. When the slide bar 203 is fully inserted, the block 204 can be pushed out and the slide bar 203 can be limited under the action of the spring 208, thereby ensuring the stability of the connection between the inner aluminum bricks 1 3 or the inner aluminum bricks 2 5.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A new type of ladle permanent layer masonry structure, comprising a chassis (1), characterized in that: A fixing mechanism (2) is arranged on the upper side of the chassis (1); a plurality of inner aluminum bricks (5) are fixedly connected to the inner side of the top wall of the chassis (1); the top walls of the plurality of inner aluminum bricks (5) are all fitted with inner aluminum bricks (3); a plurality of outer aluminum bricks (7) are fixedly connected to the outer side of the top wall of the chassis (1); the top walls of the plurality of outer aluminum bricks (7) are all fitted with outer aluminum bricks (6); positioning grooves (4) are arranged on both sides of the top walls of the plurality of inner aluminum bricks (3), the inner aluminum bricks (5), the outer aluminum bricks (6) and the outer aluminum bricks (7); 3), the inner aluminum brick No. 2 (5), the outer aluminum brick No. 1 (6) and the outer aluminum brick No. 2 (7) are all provided with a positioning groove No. 3 (11) in the middle of the bottom wall, and the inner sides of the plurality of the outer aluminum brick No. 1 (6) and the outer aluminum brick No. 2 (7) are all provided with a positioning groove No. 2 (10), the plurality of the inner aluminum brick No. 1 (3) and the inner aluminum brick No. 2 (5) are arranged in a staggered manner, the plurality of the outer aluminum brick No. 1 (6) and the outer aluminum brick No. 2 (7) are arranged in a staggered manner, the plurality of the inner aluminum brick No. 1 (3) and the outer aluminum brick No. 1 (6) are arranged in a staggered manner, and the plurality of the inner aluminum brick No. 2 (5) and the outer aluminum brick No. 2 (7) are arranged in a staggered manner.
2. A new type of permanent layer masonry structure for ladle according to claim 1, characterized in that: The fixing mechanism (2) comprises a slide groove (201), wherein a plurality of the slide grooves (201) are all provided on one side of the inner aluminum brick one (3) and the inner aluminum brick two (5), and a plurality of the inner aluminum brick one (3) and the inner aluminum brick two (5) are all fixedly connected with a slide bar (203) on the other side, and a plurality of the slide bars (203) are all slidably connected in the slide groove (201), and a plurality of the inner aluminum brick one (3) and the inner aluminum brick two (5) are all provided with a chamber (205), and a plurality of the chambers (205) are all slidably connected with a moving block (206), and a plurality of the moving blocks (206) are all fixedly connected with a clamping block (204) on one side, and a plurality of the clamping blocks (204) are all inserted into the slide groove (201), and a plurality of the moving blocks (206) are all fixedly connected with one end of a spring (208) at the front and rear parts of the other side, and the other ends of the plurality of the springs (208) are all fixedly connected to the inner wall of the chamber (205).
3. A new type of permanent layer masonry structure for ladle according to claim 1, characterized in that: A positioning block 2 (9) is engaged in the positioning groove 1 (4) on the lower side, and the top end of the positioning block 2 (9) is engaged in the positioning groove 3 (11) on the upper side.
4. A new type of ladle permanent layer masonry structure according to claim 2, characterized in that: The front and rear parts of the plurality of moving blocks (206) are penetrated by limiting rods (207), and both ends of the plurality of limiting rods (207) are fixedly connected to the inner wall of the chamber (205).
5. The novel permanent layer masonry structure of the ladle according to claim 2 is characterized in that: The inner walls of the multiple chambers (205) are each provided with a through slot (202), the inner ends of the multiple moving blocks (206) are each fixedly connected with a shifting block (210), and the multiple shifting blocks (210) are each slidably connected in the through slot (202).
6. The novel permanent layer masonry structure of the ladle according to claim 2 is characterized in that: The upper and lower walls of the plurality of slide bars (203) are fixedly connected to the limit bars (209), and the plurality of limit bars (209) are slidably connected in the slide groove (201).
7. The novel permanent layer masonry structure of the ladle according to claim 2 is characterized in that: A plurality of the clamping blocks (204) are each provided with an inclined surface at one end.
8. The novel permanent layer masonry structure of the ladle according to claim 1 is characterized in that: The outer wall of the inner aluminum brick one (3) is fixedly connected with a positioning block one (8), and the outer end of the positioning block one (8) is engaged with the positioning groove two (10).
Citation Information
Patent Citations
Masonry steel ladle containing refractory coating
CN214349575U