Multifunctional clamp for filter debugging and welding

Abstract

The utility model discloses a multifunctional fixture for filter debugging and welding, which comprises an enclosure frame made of synthetic stone, the enclosure frame is assembled with a welding pressing plate or a debugging pressing plate for use, the welding pressing plate is made of synthetic stone, a cavity for fixedly placing a product is arranged in the enclosure frame, and the debugging pressing plate is arranged in the cavity. Positioning pin holes are formed in the two ends of the enclosure frame, and positioning pins corresponding to the positioning pin holes are arranged on the welding pressing plate and the debugging pressing plate; a debugging hole for locking the intermodulation fixed joint is formed in one side of the enclosure frame; and a plurality of spring pins are arranged on the welding pressing plate and correspond to welding parts on the product. The stability is excellent, and the service life is long; the overall size is small, the weight is light, disassembly is convenient, and multiple functions are achieved; the device is simple in structure, light, portable, easy to operate in the mounting and dismounting process, high in speed and efficiency, capable of improving the welding efficiency and precision and capable of solving the debugging problem of a welding plate filter.

Description

Technical Field

[0001] The utility model belongs to the technical field of cavity filters and relates to a multifunctional clamp used for filter debugging and welding. Background Art

[0002] The cavity filter is cut from a whole piece of metal and has a firm structure. It can effectively filter out a specific frequency point in the power line or frequencies outside the frequency point to obtain a power signal of a specific frequency, or eliminate a power signal after a specific frequency.

[0003] A large number of screws are used when assembling the various components of the cavity filter (such as resonators, covers, capacitors, inductors, etc.) and the cavity, which will affect the weight and performance of the entire product. In order to solve this problem, there are welded cavity filters on the market to replace the traditional cavity filter assembly. The welded cavity filter is to melt the welding material of the filter and the above components through welding technology so that it can be accurately integrated with each assembly point of the cavity, thereby achieving the purpose of simple structure, light weight and good performance.

[0004] The welded version of the cavity filter requires a variety of tools during debugging and welding. The above tools have the following problems:

[0005] 1. Low efficiency and time-consuming, can only be used for single-sided cavity.

[0006] 2. It is difficult to ensure the sealing effect between the cover and the cavity during the debugging stage using the welding process, resulting in the inability to debug the electrical signal smoothly.

[0007] 3. Different tooling is used for the three processes of debugging, welding and inter-adjustment.

[0008] Therefore, it is necessary to improve the prior art to overcome the defects in the prior art. Utility Model Content

[0009] The utility model aims to solve the shortcomings of the existing tooling in the background technology and provide a multifunctional fixture for filter debugging and welding, which can realize three different functions of a double-sided cavity by switching different cover plates.

[0010] The purpose of the utility model is achieved through the following technical solutions:

[0011] A multifunctional fixture for filter debugging welding, comprising a frame made of synthetic stone, the frame being assembled with a welding platen or a debugging platen for use, the welding platen being a welding platen made of synthetic stone, the frame being provided with a cavity for fixing a product therein, positioning pin holes being provided at both ends of the frame, the welding platen and the debugging platen being provided with positioning pins corresponding to the positioning pin holes; one side of the frame being provided with a debugging hole for locking an inter-adjustable fixed joint; a plurality of spring pins being provided on the welding platen, the spring pins corresponding to welding locations on the product.

[0012] Furthermore, the enclosure frame is composed of a U-shaped plate and a panel, and the panel is arranged on the outer side of the U-shaped plate; the debugging hole is arranged on the panel.

[0013] Furthermore, the upper end surface of the U-shaped plate is provided with an opening exposing the welding area of ​​the product to the outside; and the positioning pin holes are located on both sides of the opening.

[0014] Furthermore, the upper and lower end surfaces of the U-shaped plate are both provided with openings that expose the product welding area, and the two openings have the same structure; the U-shaped plate where the two openings are located on the outside is provided with positioning pin holes that are compatible with the welding pressure plate and the debugging pressure plate.

[0015] Furthermore, the debugging pressure plate is made of stainless steel, and the surface of the debugging pressure plate is covered with a silicone coating.

[0016] Furthermore, the welding pressure plate is provided with a plurality of clamping parts, each of which has a clamping hook; the panel is provided with a clamping slot, and the clamping hooks on both sides of the welding pressure plate are clamped in the clamping slot and the notch of the U-shaped plate in sequence.

[0017] Furthermore, the debugging pressure plate is fixed to the surrounding frame by bolts.

[0018] The adoption of the above technical solution has the following beneficial effects: through material improvement, it has excellent stability and long service life; the overall size is small, the weight is light, it is easy to disassemble, and it has multiple functions; it is light and portable, and the operation during installation and disassembly is fast and efficient. It can improve the efficiency and accuracy of welding, solve the debugging problem of the welding version filter, and also solve the problem of unstable positioning and damage to the connector flange during the debugging process, thereby increasing efficiency and protecting the connector and indirectly reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0020] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0021] Figure 1 A three-dimensional explosion schematic diagram of a debugging pressure plate provided by the utility model.

[0022] Figure 2 The utility model is provided with a three-dimensional schematic diagram of a surrounding frame matched with a debugging pressure plate.

[0023] Figure 3 This is a three-dimensional schematic diagram of the welding substrate provided by the utility model.

[0024] Figure 4 The present invention is a three-dimensional schematic diagram of a debugging pressing plate provided by the utility model.

[0025] Figure 5 This is a three-dimensional schematic diagram of the inter-adjustable fixed joint provided by the utility model.

[0026] Figure 6 The present invention is a three-dimensional schematic diagram of a panel matched with a welding pressure plate provided by the present invention.

[0027] In the figure: 1- debugging pressure plate; 11- debugging base plate; 12, 44- positioning pins; 2- frame; 21- U-shaped plate; 22, 24- panel; 241- card slot; 242- debugging hole; 23- positioning pin hole; 3- inter-adjustment fixing joint; 4- welding pressure plate; 41- welding base plate; 42- clamping piece; 43- spring pin; 5- product. DETAILED DESCRIPTION

[0028] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0029] Example

[0030] See also Figure 1-Figure 6 As shown, a multifunctional fixture for filter debugging welding includes a frame 2 made of synthetic stone, a welding plate 4 made of synthetic stone and a debugging plate 1. The frame 2 is provided with a cavity for fixing a product 5, positioning pin holes 23 are provided at both ends of the frame 2, and a debugging hole for locking an inter-adjustment fixed joint 3 is provided on one side of the frame 2.

[0031] In this embodiment, the frame 2 is composed of a U-shaped plate 21 and a panel 22 according to different uses. When used in conjunction with the debugging pressure plate 1, the frame 2 is provided with a U-shaped plate 21 and a panel 22. The panel 22 is arranged on the outer side of the U-shaped plate 21, and a debugging hole is provided on the panel 22.

[0032] When used together with the welding pressure plate 4 , the surrounding frame 2 is composed of a U-shaped plate 21 and a panel 24 . The panel 24 is arranged on the outer side of the U-shaped plate 21 . The panel 24 is provided with a debugging hole 242 and a card slot 241 .

[0033] The panels 22 and 24 are both bolted to the U-shaped plate 21. On-site personnel can easily replace the panels according to actual use, and the operability is strong.

[0034] In this embodiment, the upper and lower end surfaces of the U-shaped plate 21 are both provided with openings for exposing the welding area of ​​the product 5, and the two openings have the same structure; the U-shaped plate 21 at the outer sides of the two openings is provided with positioning pin holes 23 adapted to the welding plate 4 and the debugging plate 1. With the above structure, there is no need to distinguish the front and back sides of the U-shaped plate 21, which improves the convenience of operation.

[0035] Of course, in addition to the openings on both sides of the U-shaped plate 21 in this embodiment, the U-shaped plate 21 may also have an opening on only one side. For example, the upper end surface of the U-shaped plate 21 is provided with an opening that exposes the welding area of ​​the product 5, and the positioning pin holes 23 are located on both sides of the opening.

[0036] In this embodiment, the frame 2 is made of synthetic stone material, which is resistant to high temperature and not easy to deform. The U-shaped plate and the panel are assembled, and the positioning pin holes at both ends of the U-shaped plate can realize the precise fixation of the cavity. The panel is provided with a debugging hole for passing the debugging cable connector.

[0037] In this embodiment, the welding platen 4 includes a welding base plate 41, on which a positioning pin 44 corresponding to the positioning pin hole is provided, and a plurality of spring pins 43 are provided on the welding base plate 41, and the spring pins 43 correspond to the welding parts on the product 5. A plurality of clamping parts 42 are symmetrically provided on both sides of the welding base plate 41, and the clamping parts 42 have hooks. A card slot 241 is provided on the corresponding panel 24, and the hooks on both sides of the welding platen 4 are sequentially clamped in the card slot 241 and the notch of the U-shaped plate, and are used in conjunction with the positioning pin 44, so that the welding platen 4 can be stably installed on the enclosure 2. A debugging hole 242 is provided on the welding base plate 41 for the installation of the inter-adjustable fixed joint 3.

[0038] In this embodiment, the welding pressure plate 4 is made of synthetic stone material, and spring pins corresponding to the welding positions are arranged on it to play the dual role of limiting the pressing connection and precise positioning.

[0039] In this embodiment, the debugging platen 1 includes a debugging substrate 11. The edges of the debugging substrate 11 are provided with screw holes. Bolts can pass through the screw holes to lock the debugging platen 1 on the enclosure 2. The middle area of ​​the debugging substrate 11 is the working area. After installation, the above working area is pressed on the product. The debugging substrate 11 located outside the working area is provided with positioning pins 12. The above positioning pins 12 correspond to the positioning pin holes 23 on the enclosure 2. This allows the debugging platen 1 to be stably installed on the enclosure 2.

[0040] In this embodiment, the debugging pressure plate 1 is made of SUS304 stainless steel, which has good flatness, high hardness and is not easy to deform. It is covered with a silicone coating. After being tightened with screws, the cover plate and the cavity can fit tightly, so that the required electromagnetic shielding effect is formed in the cavity.

[0041] The multifunctional clamp provided by the utility model has the following steps for use:

[0042] (1) Place the product cavity for debugging in the frame and screw it in.

[0043] (2) During the welding process, a welding pressure plate is used to fix the cover plate to the frame through the clamps on both sides of the cover plate, so that the spring pins on the welding pressure plate can accurately position and press each welding component together for melting and welding through welding technology equipment.

[0044] During the debugging process, the debugging pressing plate 1 can be used to fix it on the surrounding frame by screws, and quick debugging can be performed through the debugging holes reserved on the pressing plate 22.

[0045] (3) During intermodulation, use the intermodulation fixed connector 3 to lock it on the hole (debugging hole) reserved on the panel of the enclosure, and then connect the intermodulation test cable.

[0046] The disassembly process is logically consistent with the installation process and will not be elaborated here. This tooling is small in size, can be rotated and flipped at any angle on both sides without restriction, and can be tightened and disassembled quickly.

[0047] This fixture is multifunctional. As the application scenario and external dimensions of the filter change, the application scenario, material, external shape, positioning structure, and some components will change.

[0048] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.

Claims

1. A multifunctional fixture for filter debugging welding, characterized in that: It comprises an enclosure made of synthetic stone, which is assembled with a welding platen or a debugging platen. The welding platen is a welding platen made of synthetic stone. A cavity is provided in the enclosure for fixing the product. Positioning pin holes are provided at both ends of the enclosure. Both the welding platen and the debugging platen are provided with positioning pins corresponding to the positioning pin holes. One side of the enclosure is provided with a debugging hole for locking the inter-adjustable fixed joint. A plurality of spring pins are provided on the welding platen, and the spring pins correspond to the welding parts on the product.

2. The multifunctional clamp according to claim 1, characterized in that: The surrounding frame is composed of a U-shaped plate and a panel, wherein the panel is arranged on the outer side of the U-shaped plate; and the debugging hole is arranged on the panel.

3. The multifunctional clamp according to claim 2, characterized in that: The upper end surface of the U-shaped plate is provided with an opening for exposing the product welding area to the outside; the positioning pin holes are located on both sides of the opening.

4. The multifunctional clamp according to claim 2, characterized in that: The upper and lower end surfaces of the U-shaped plate are both provided with openings that expose the product welding area, and the two openings have the same structure; the U-shaped plate where the two openings are located outside is provided with positioning pin holes that are compatible with the welding pressure plate and the debugging pressure plate.

5. The multifunctional clamp according to claim 1, characterized in that: The debugging pressure plate is made of stainless steel, and the surface of the debugging pressure plate is covered with a silicone coating.

6. The multifunctional clamp according to claim 2, characterized in that: The welding platen is provided with a plurality of clamping parts, each of which has a clamping hook; the panel is provided with a clamping slot, and the clamping hooks on both sides of the welding platen are clamped in the clamping slot and the notch of the U-shaped plate in sequence.

7. The multifunctional clamp according to claim 1, characterized in that: The debugging pressing plate is fixed on the surrounding frame by bolts.

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