Mounting device for piston assembly of wet disc brake
By designing the installation device for supporting parts, pressing parts and locking parts, the problem of easily deflection of the wet disc brake piston during installation is solved, and the uniform force of the piston and the correctness of the installation process is achieved.
Patent Information
- Application Number
- CN202421635050.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The wet disc brake piston is prone to deflection during installation, uneven force, and lack of alignment.
A mounting device including a support member, a pressing member and a locking member is designed. The support member consists of a base plate, a vertical plate and a mounting plate, and is fixed by welding; the pressing member is a bolt, which pushes the piston by screwing into a threaded hole; the locking member is close to the protrusion of the brake housing through the bolt to prevent the support member from rotating.
The piston is uniformly subjected to force, avoids deflection during installation, and has a simple structure.
Smart Images

Figure CN222779096U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a wet disc brake piston assembly installation device, belonging to the technical field of wet disc brakes. Background Art
[0002] Since the piston and the housing groove are fitted with a clearance, the piston is usually installed by hammering with a copper hammer. With this installation method, the piston is subjected to uneven force and lacks alignment during installation, so the piston is prone to deflection during the installation process. Summary of the invention
[0003] In view of the above problems, the utility model provides a wet disc brake piston assembly installation device, which has a simple structure and is not prone to deflection when the piston is installed.
[0004] The utility model is implemented according to the following technical solutions:
[0005] A wet disc brake piston assembly installation device, comprising:
[0006] The supporting component is composed of a bottom plate, a vertical plate and a mounting plate, wherein the bottom plate and the vertical plate are close to the inner ring side circumference and bottom surface of the brake housing, and the mounting plate is located above the piston mounting hole;
[0007] A pressing component, mounted on the mounting plate, used to push the piston into the piston mounting hole;
[0008] The locking component is mounted on the mounting plate and is used to abut against the protrusion on the inner side of the brake housing to prevent the pressing component from driving the supporting component to move during the process of pushing the piston.
[0009] In some embodiments, the clamping component is a bolt I, and a threaded hole I is provided in the middle of the mounting plate. The threaded hole I is coaxially arranged with the piston mounting hole. The bolt I is screwed into the threaded hole I. By continuously screwing in the bolt I, the circumferential rotation is converted into axial linear motion of the bolt I, so that the bottom of the bolt I pushes the piston to be pressed into the piston mounting hole.
[0010] In some embodiments, the locking component includes at least two bolts II, and the mounting plate is provided with at least two threaded holes II, which are respectively arranged on both sides of the mounting plate. A bolt II is screwed into each threaded hole II, and the lower part of the bolt II extends into the groove on the inner side of the brake housing and is close to the protrusion, so as to prevent the supporting component from rotating itself during the process of screwing in the bolt I.
[0011] In some embodiments, the mounting plate is provided with a plurality of rows of threaded holes II arranged at intervals, which are used to adjust the installation position of the bolts II and to match different types of brake housings so that the bolts II can be closely attached to the protrusions.
[0012] In some embodiments, at least one threaded hole III is provided at one end of the mounting plate close to the inner gear wall of the brake housing, a bolt III is screwed into each of the threaded holes III, at least one bolt IV is installed on the top circumferential surface at the edge of the brake housing, and the bolt III is bound together with the bolt IV through a connecting component.
[0013] In some embodiments, the connecting component is a wire or a cable tie, and the bolt III and the bolt IV are bound together by tightening the wire or tying the cable tie.
[0014] In some embodiments, the support component is connected together by a base plate, a vertical plate and a mounting plate by welding, the base plate and the mounting plate are arranged in parallel, and the length dimension of the mounting plate is greater than the length dimension of the base plate.
[0015] In some embodiments, the vertical plate is configured as a forward convex arc surface, so that the vertical plate can be completely attached to the inner ring side circumference of the brake housing.
[0016] In some embodiments, the base plate is provided with a plurality of mounting holes for fixing the base plate to the brake housing via a plurality of fasteners.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] The supporting components only include a bottom plate, a vertical plate and a mounting plate, which are fixed together by welding, and the structure is simple;
[0019] By screwing the bolt I to slowly press it down, the piston is pushed down into the piston hole. This installation method makes the piston evenly stressed and the piston is not prone to deflection during the installation process.
[0020] The protrusion in the brake housing exerts force on bolt II to prevent the support component from rotating itself during the process of tightening bolt I;
[0021] The bolt IV on the brake housing and the bolt III on the support component are bound by wire or cable ties to further reduce the rotation of the support component itself. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings are part of the present invention and are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation on the present invention. Obviously, the accompanying drawings described below are only some embodiments. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without creative work.
[0023] In the attached picture:
[0024] Figure 1This is a schematic diagram of the structure of the support component of the utility model;
[0025] Figure 2 This is a schematic diagram of the application of the wet disc brake piston assembly installation device of the utility model;
[0026] Figure 3 This is a cross-sectional view of the wet disc brake piston assembly installation device of the utility model.
[0027] Figure identification: 1-brake housing, 2-piston, 3-bolt II, 4-bolt IV, 5-connecting component, 6-bolt III, 7-bolt I, 8-mounting plate, 9-vertical plate, 10-base plate, 11-threaded hole II, 12-threaded hole III, 13-threaded hole I, 14-protrusion.
[0028] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.
[0030] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] like Figure 1 , Figure 2 , Figure 3As shown, a wet disc brake piston assembly installation device includes a supporting component, a clamping component and a locking component; the supporting component is composed of a base plate 10, a vertical plate 9 and a mounting plate 8, the base plate 10 and the vertical plate 9 are close to the inner ring side circumference and bottom surface of the brake housing 1, and the mounting plate 8 is located above the piston mounting hole; the clamping component is installed on the mounting plate 8, and is used to push the piston 2 into the piston mounting hole; the locking component is installed on the mounting plate 8, and is used to be close to the protrusion 14 on the inner side of the brake housing 1 to prevent the clamping component from driving the supporting component to move during the process of pushing the piston 2.
[0033] The above-mentioned pressing component is further described below.
[0034] like Figure 2 , Figure 3 As shown, the clamping component is a bolt Ⅰ7, and a threaded hole Ⅰ13 is provided in the middle of the mounting plate 8. The threaded hole Ⅰ13 is coaxially arranged with the piston mounting hole. The bolt Ⅰ7 is screwed into the threaded hole Ⅰ13. By continuously screwing in the bolt Ⅰ7, the circumferential rotation is converted into the axial linear motion of the bolt Ⅰ7, so that the bottom of the bolt Ⅰ7 pushes the piston 2 into the piston mounting hole. This installation method makes the piston 2 evenly stressed and the piston 2 is not easy to deflect during the installation process.
[0035] The above-mentioned locking component is further described below.
[0036] like Figure 2 , Figure 3 As shown, the locking component includes at least two bolts II3, and at least two threaded holes II11 are provided on the mounting plate 8. The at least two threaded holes II11 are respectively arranged on both sides of the mounting plate 8. A bolt II3 is screwed into each threaded hole II11. The lower part of the bolt II3 extends into the groove on the inner side of the brake housing 1 and is close to the protrusion 14, which is used to prevent the supporting component from rotating itself during the process of screwing in the bolt I7.
[0037] Further solutions, such as Figure 2 , Figure 3 As shown, the mounting plate 8 is provided with a plurality of rows of threaded holes II11 arranged at intervals, which are used to adjust the installation position of the bolts II3 and to match different types of brake housings 1 so that the bolts II3 can be closely abutted against the protrusions 14 .
[0038] Further solutions, such as Figure 2 , Figure 3 As shown, at least one threaded hole III12 is provided at one end of the mounting plate 8 close to the inner gear wall of the brake housing 1, and a bolt III6 is screwed into each threaded hole III12. At least one bolt IV4 is installed on the top peripheral surface at the edge of the brake housing 1, and the bolt III6 is bound together with the bolt IV4 by the connecting component 5.
[0039] The preferred solution is Figure 2, Figure 3 As shown, the connecting component 5 is a wire or a cable tie, and the bolt III 6 and the bolt IV 4 are bound together by tightening the wire or tying the cable tie.
[0040] The above-mentioned supporting component is further described below.
[0041] like Figure 1 As shown, the supporting component is connected together by a base plate 10, a vertical plate 9 and a mounting plate 8 by welding. The base plate 10 and the mounting plate 8 are arranged in parallel, and the length dimension of the mounting plate 8 is greater than the length dimension of the base plate 10.
[0042] In a further solution, the vertical plate 9 is configured as a forward convex arc surface, so that the vertical plate 9 can be completely fitted on the inner ring side circumference of the brake housing 1 .
[0043] Further solutions, such as Figure 1 As shown, a plurality of mounting holes are provided on the base plate 10 for fixing the base plate 10 on the brake housing 1 by means of a plurality of fasteners.
[0044] In a preferred solution, the mounting hole is a through hole, and the fastener is a bolt, which is fixed to the brake housing through a plurality of bolt base plates.
[0045] In summary, the utility model provides a wet disc brake piston assembly installation device, in which the supporting component only includes a base plate, a vertical plate and a mounting plate, which are fixed together by welding and have a simple structure; the bolt I is slowly pressed down by screwing it, pushing the piston downward into the piston hole, and this installation method makes the piston evenly stressed, and the piston is not easy to deflect during the installation process; the force exerted on the bolt II by the protrusion in the brake housing prevents the supporting component from rotating itself during the process of screwing the bolt I; the bolt IV on the brake housing and the bolt III on the supporting component are bound by wire or cable ties to further reduce the rotation of the supporting component itself.
[0046] In the description provided herein, a large number of specific details are described. However, it is understood that embodiments of the present invention can be practiced without these specific details. In some instances, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this description.
[0047] In addition, those skilled in the art will understand that, although some embodiments described herein include certain features included in other embodiments but not other features, the combination of features of different embodiments also means being within the scope of protection of the present utility model and forming different embodiments. For example, in the above embodiments, those skilled in the art can use them in combination according to the known technical solutions and the technical problems to be solved by the present application.
[0048] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model has been disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this patent can make some changes or modify the technical content suggested above into an equivalent embodiment with equivalent changes without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the content of the technical solution of the utility model still falls within the scope of the solution of the utility model.
Claims
1. A wet disc brake piston assembly installation device, characterized in that: include: The supporting component is composed of a bottom plate, a vertical plate and a mounting plate, wherein the bottom plate and the vertical plate are close to the inner ring side circumference and bottom surface of the brake housing, and the mounting plate is located above the piston mounting hole; A pressing component, mounted on the mounting plate, used to push the piston into the piston mounting hole; The locking component is mounted on the mounting plate and is used to abut against the protrusion on the inner side of the brake housing to prevent the pressing component from driving the supporting component to move during the process of pushing the piston.
2. A wet disc brake piston assembly installation device according to claim 1, characterized in that: The clamping component is a bolt I, and a threaded hole I is provided in the middle of the mounting plate. The threaded hole I is coaxially arranged with the piston mounting hole. The bolt I is screwed into the threaded hole I. By continuously screwing in the bolt I, the circumferential rotation is converted into the axial linear motion of the bolt I, so that the bottom of the bolt I pushes the piston to be pressed into the piston mounting hole.
3. A wet disc brake piston assembly installation device according to claim 1, characterized in that: The locking component includes at least two bolts II, and the mounting plate is provided with at least two threaded holes II, which are respectively arranged on both sides of the mounting plate. A bolt II is screwed into each threaded hole II, and the lower part of the bolt II extends into the groove on the inner side of the brake housing and is close to the protrusion, so as to prevent the supporting component from rotating itself during the process of screwing in the bolt I.
4. A wet disc brake piston assembly installation device according to claim 3, characterized in that: The mounting plate is provided with a plurality of rows of threaded holes II arranged at intervals, which are used to adjust the installation position of the bolts II and to match different types of brake housings so that the bolts II can be closely attached to the protrusions.
5. A wet disc brake piston assembly installation device according to claim 1, characterized in that: At least one threaded hole III is provided at one end of the mounting plate close to the gear wall inside the brake housing, and a bolt III is screwed into each of the threaded holes III. At least one bolt IV is installed on the top circumferential surface at the edge of the brake housing, and the bolt III is bound together with the bolt IV through a connecting component.
6. A wet disc brake piston assembly mounting device according to claim 5, characterized in that: The connecting component is an iron wire or a cable tie, and the bolt III and the bolt IV are bound together by tightening the iron wire or tying the cable tie.
7. A wet disc brake piston assembly mounting device according to claim 1, characterized in that: The supporting component is connected together by welding a bottom plate, a vertical plate and a mounting plate. The bottom plate and the mounting plate are arranged in parallel, and the length of the mounting plate is greater than that of the bottom plate.
8. A wet disc brake piston assembly mounting device according to claim 1, characterized in that: The vertical plate is configured as a forward convex arc surface, so that the vertical plate can be completely fitted on the inner ring side circumferential surface of the brake housing.
9. A wet disc brake piston assembly installation device according to claim 1, characterized in that: The bottom plate is provided with a plurality of mounting holes for fixing the bottom plate to the brake housing through a plurality of fasteners.