Capping machine for filter production
By designing a cover machine including a base, support rod, frame plate, cover mechanism, clamping mechanism and rotary plate, the problem of inaccurate placement of the filter in the center of the base and low production efficiency is solved, and the precise cover and production efficiency of the filter is improved.
Patent Information
- Application Number
- CN202420382983.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing filter production cover machine cannot guarantee that the filter will be placed in the center of the base every time when placing it, resulting in inaccurate cover and inconsistent operation. During continuous operation, it is necessary to wait for material discharge, cover and material removal, resulting in low production efficiency.
A cover machine including a base, support rod, frame plate, cover mechanism, clamping mechanism and rotary plate is designed. The rotary plate is driven to rotate by driving the rotary plate so that the filter on the loading barrel is aligned with the bottom of the end cover for buckle cover, and at the same time, the filter is fixed in the center position in the loading barrel by using the fixing component.
The precise cover of the filter is realized, which reduces waiting time and operation delays, optimizes workflows and improves production efficiency.
Smart Images

Figure CN222779099U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter production, in particular to a capping machine for filter production. Background Art
[0002] Automobile air filter, also known as air filter, is a component located in the engine intake system that filters the engine intake air. Its main function is to filter out harmful impurities in the air that is about to enter the cylinder to reduce premature wear of the cylinder, piston, piston ring, valve and valve seat.
[0003] Chinese patent, an air filter capping machine for filter production, publication number: CN212919189U, a movable plate is movably installed on the upper part of the frame, and a fixed plate is movably installed on the bottom of the movable plate, the fixed plate is movably connected through the mounting block and the slide rail, and is moved under the pull of the electric push rod 1, so that the positions of the fixed plate and the clamping plate 1 and the clamping plate 2 can be adjusted, so that the automatic loading and unloading of the device is convenient. However, when placing the filter, it cannot be guaranteed that the filter is placed in the center of the base every time, resulting in the inability to ensure accurate buckling when buckling the cover, and in continuous operation, the staff needs to put the material first, then wait for the buckle, and finally take the material. The waiting time for this set of processes is relatively long, resulting in slow production efficiency. Therefore, a capping machine for filter production is proposed to solve the above problems. Utility Model Content
[0004] The utility model provides a capping machine for filter production, comprising a base, a support rod and a frame plate, wherein the frame plate is arranged above the base at intervals, the support rod is arranged between the base and the frame plate, and further comprises a capping mechanism, a clamping mechanism and a rotating plate, wherein the capping mechanism is arranged on the support rod, the clamping mechanism is arranged at the bottom end of the capping mechanism, the rotating plate is rotatably arranged at the top end of the base, a loading cylinder is arranged at the top end of the rotating plate, a fixing component is arranged inside the loading cylinder, a driving component for driving the rotating plate to rotate is arranged inside the base, and a conveyor is arranged above the base and is located on the left side of the rotating plate.
[0005] Preferably, the fixing assembly includes a rotating shaft, a turntable, three sliding rods, three clamping blocks and a push rod, the rotating shaft is connected to the bottom wall of the loading cylinder, the turntable is rotatably connected to the top of the rotating shaft, the three sliding rods are slidably arranged on the bottom wall of the loading cylinder and extend to the top of the turntable, the three clamping blocks are respectively arranged on the three sliding rods, and the push rod is connected to the side of the turntable and extends to the outside of the loading cylinder.
[0006] Preferably, three arc-shaped grooves are formed on the turntable, and inner walls of the three arc-shaped grooves are slidably connected to three sliding rods respectively.
[0007] Preferably, a sliding window is provided on the side of the loading cylinder, and the size of the sliding window is matched with the size of the push rod.
[0008] Preferably, the driving assembly comprises a rotating cylinder and a rotating shaft, the rotating cylinder is arranged on the bottom wall of the base, one end of the rotating shaft is coaxially connected to the output shaft of the rotating cylinder, and the other end is connected to the bottom end of the rotating plate.
[0009] Preferably, the cover-fastening mechanism includes a second hydraulic cylinder, a movable plate, an electric push rod and a connecting plate, the second hydraulic cylinder is arranged at the bottom end of the frame plate, the movable plate is slidably arranged on the support rod, and the top end is connected to the bottom end of the second hydraulic cylinder, the electric push rod is arranged at the bottom end of the movable plate, and the telescopic end extends to the right, the connecting plate is slidably arranged at the bottom end of the movable plate and is connected to the telescopic end of the electric push rod, and the clamping mechanism is arranged at the bottom end of the connecting plate.
[0010] Compared with the prior art, the above technical solution of the utility model has the following beneficial technical effects:
[0011] By setting a driving component to drive the turntable to rotate, the three loading barrels on the turntable rotate, and the cover can be fastened when it rotates to the bottom of the end cover. At this time, the other two loading barrels take and discharge materials respectively, which reduces waiting time and operation delays, optimizes the overall workflow, and improves the production efficiency of the equipment. By setting a fixing component, the push rod is pushed to rotate the turntable, driving the three clamps to shrink inward at the same time, clamping and fixing the filter in the loading barrel. The filter is located in the center of the loading barrel when clamped, making the equipment more accurate when fastening the cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0013] In the attached picture:
[0014] Figure 1 This is a structural schematic diagram of a filter capping machine for production proposed by the utility model;
[0015] Figure 2 This is a structural schematic diagram of a filter capping machine for production proposed by the utility model;
[0016] Figure 3 This is a structural schematic diagram of a filter capping machine for production proposed by the utility model;
[0017] 1. Base; 2. Support rod; 3. Frame; 4. Cover-locking mechanism; 41. Second hydraulic cylinder; 42. Moving plate; 43. Electric push rod; 44. Connecting plate; 5. Clamping mechanism; 6. Turntable; 7. Driving assembly; 71. Rotating cylinder; 72. Second rotating shaft; 8. Loading barrel; 9. Fixed assembly; 91. First rotating shaft; 92. Turntable; 93. Sliding rod; 94. Clamping block; 95. Push rod; 10. Conveyor. DETAILED DESCRIPTION
[0018] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0019] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0020] like Figure 1-3 As shown, the utility model proposes a capping machine for filter production, comprising a base 1, a support rod 2 and a frame plate 3, wherein the frame plate 3 is arranged above the base 1 at intervals, and the support rod 2 is arranged between the base 1 and the frame plate 3, and further comprises a capping mechanism 4, a clamping mechanism 5 and a rotating plate 6, wherein the capping mechanism 4 is arranged on the support rod 2, the clamping mechanism 5 is arranged at the bottom end of the capping mechanism 4, the rotating plate 6 is rotatably arranged at the top end of the base 1, a loading cylinder 8 is arranged at the top end of the rotating plate 6, a fixing component 9 is arranged inside the loading cylinder 8, a driving component 7 for driving the rotating plate 6 to rotate is arranged inside the base 1, and a conveyor 10 is arranged above the base 1 and is located on the left side of the rotating plate 6.
[0021] In the utility model, the number of support rods 2 is four, which are used to support the frame plate 3, and the clamping mechanism 5 is used to clamp the filter end cover, wherein the clamping mechanism 5 includes four bevel gears, a motor, a rotating shaft, a main gear, a rotating frame, a fixed plate, a roller screw, and a plurality of clamping plates, etc., which are used to clamp filter end covers of different sizes. The conveyor 10 is a belt conveyor for conveying the filter end covers. Three loading cylinders 8 are arranged on the rotating plate 6, and filters are installed in the loading cylinders 8. The rotating plate 6 is driven by the driving component 7 to rotate 120 degrees each time. After a loading cylinder 8 is loaded with a filter, the rotating plate 6 is rotated again. At this time, the filter is aligned with the bottom of the filter end cover. The end cover on the conveyor 10 is clamped and then the cover is buckled by using the buckling mechanism 4, and the rotating plate is rotated again. 6 After rotation, the covered filter is located at the rear side of the base 1. At this time, the loading cylinder 8 located at the front side of the base 1 is empty and the filter can be loaded. During the rotation of the rotating plate 6, the cover mechanism 4 continues to operate to complete a set of clamping and transportation steps, so that the material can be released, covered and taken out intermittently, which reduces the waiting time and operation delay, optimizes the overall workflow, enables the equipment to complete more work in a shorter time, and improves the production efficiency of the equipment. The filter is fixed by using the fixing component 9, so that after the filter is placed in the loading cylinder 8, the middle of the bottom is always located in the center of the loading cylinder 8. Regardless of the size of the filter to be assembled, it is easier to determine the sliding distance of the end cover, which facilitates the filter to be covered more accurately.
[0022] In an optional embodiment, the fixing assembly 9 includes a first rotating shaft 91, a turntable 92, three sliding rods 93, three clamping blocks 94 and a push rod 95. The first rotating shaft 91 is connected to the bottom wall of the loading cylinder 8, the turntable 92 is rotatably connected to the top of the first rotating shaft 91, the three sliding rods 93 are slidably arranged on the bottom wall of the loading cylinder 8 and extend to the top of the turntable 92, the three clamping blocks 94 are respectively arranged on the three sliding rods 93, and the push rod 95 is connected to the side of the turntable 92 and extends to the outside of the loading cylinder 8.
[0023] In an optional embodiment, three arc-shaped grooves are formed on the rotating disk 92 , and inner walls of the three arc-shaped grooves are slidably connected to three sliding rods 93 , respectively.
[0024] In an optional embodiment, a sliding window is provided on the side of the loading cylinder 8 , and the size of the sliding window is adapted to the size of the push rod 95 .
[0025] It should be noted that the turntable 92 is rotated by pushing the push rod 95 , and the three slide bars 93 move toward the center line of the loading cylinder 8 when passing through the three arc-shaped grooves, so that the three clamping blocks 94 clamp and fix the filter inside the loading cylinder 8 .
[0026] In an optional embodiment, the driving assembly 7 includes a rotating cylinder 71 and a second rotating shaft 72, the rotating cylinder 71 is arranged on the bottom wall of the base 1, one end of the second rotating shaft 72 is coaxially connected to the output shaft of the rotating cylinder 71, and the other end is connected to the bottom end of the rotating plate 6.
[0027] It should be noted that by starting the rotating cylinder 71 to drive the second rotating shaft 72 to rotate, the rotating plate 6 is driven to rotate, so that the three loading barrels 8 rotate 120 degrees each time, and the filter is sent to the bottom of the end cover.
[0028] In an optional embodiment, the cover-fastening mechanism 4 includes a second hydraulic cylinder 41, a movable plate 42, an electric push rod 43 and a connecting plate 44. The second hydraulic cylinder 41 is arranged at the bottom end of the frame plate 3, the movable plate 42 is slidably arranged on the support rod 2, and the top end is connected to the bottom end of the second hydraulic cylinder 41, the electric push rod 43 is arranged at the bottom end of the movable plate 42, and the telescopic end extends to the right, the connecting plate 44 is slidably arranged at the bottom end of the movable plate 42, and is connected to the telescopic end of the electric push rod 43, and the clamping mechanism 5 is arranged at the bottom end of the connecting plate 44.
[0029] It should be noted that a slide rail is provided at the bottom end of the movable plate 42, and the connecting plate 44 is slidably arranged at the bottom end of the movable plate 42 through the slide rail. A through groove matching the size of the support rod 2 is opened on the four corners of the movable plate 42. The telescopic end of the second hydraulic cylinder 41 is vertically downward, so that the movable plate 42 can slide up and down under the action of the second hydraulic cylinder 41. By using the electric push rod 43, the connecting plate 44 can be pushed left and right, and then the left and right position of the clamping mechanism 5 can be adjusted. First, the clamping mechanism 5 is moved to the left side, located directly above the conveyor 10, and the filter end cover is clamped, and then pushed to the right, located directly above the loading barrel 8, and the cover is buckled again under the action of the second hydraulic cylinder 41.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A filter capping machine for producing filters, comprising a base (1), a support rod (2) and a frame plate (3), wherein the frame plate (3) is arranged above the base (1) at intervals, and the support rod (2) is arranged between the base (1) and the frame plate (3), characterized in that: The invention also comprises a cover-locking mechanism (4), a clamping mechanism (5) and a rotating plate (6), wherein the cover-locking mechanism (4) is arranged on the support rod (2), the clamping mechanism (5) is arranged at the bottom end of the cover-locking mechanism (4), the rotating plate (6) is rotatably arranged at the top end of the base (1), a loading cylinder (8) is arranged at the top end of the rotating plate (6), a fixing component (9) is arranged inside the loading cylinder (8), a driving component (7) for driving the rotating plate (6) to rotate is arranged inside the base (1), and a conveyor (10) is arranged above the base (1) and is located on the left side of the rotating plate (6).
2. A filter capping machine for production according to claim 1, characterized in that: The fixing assembly (9) comprises a first rotating shaft (91), a rotating disk (92), three sliding rods (93), three clamping blocks (94) and a push rod (95), wherein the first rotating shaft (91) is connected to the bottom wall of the loading cylinder (8), the rotating disk (92) is rotatably connected to the top of the first rotating shaft (91), the three sliding rods (93) are slidably arranged on the bottom wall of the loading cylinder (8) and extend to the top of the rotating disk (92), the three clamping blocks (94) are respectively arranged on the three sliding rods (93), and the push rod (95) is connected to the side of the rotating disk (92) and extends to the outside of the loading cylinder (8).
3. A filter capping machine for production according to claim 2, characterized in that: The rotating disk (92) is provided with three arc-shaped grooves, and the inner walls of the three arc-shaped grooves are slidably connected to the three sliding rods (93) respectively.
4. A filter capping machine for production according to claim 3, characterized in that: A sliding window is provided on the side of the loading cylinder (8), and the size of the sliding window is adapted to the size of the push rod (95).
5. The filter capping machine according to claim 1, characterized in that: The driving assembly (7) comprises a rotating cylinder (71) and a second rotating shaft (72); the rotating cylinder (71) is arranged on the bottom wall of the base (1); one end of the second rotating shaft (72) is coaxially connected to the output shaft of the rotating cylinder (71), and the other end is connected to the bottom end of the rotating plate (6).
6. A filter capping machine for production according to claim 1, characterized in that: The cover-fastening mechanism (4) comprises a second hydraulic cylinder (41), a movable plate (42), an electric push rod (43) and a connecting plate (44); the second hydraulic cylinder (41) is arranged at the bottom end of the frame plate (3); the movable plate (42) is slidably arranged on the support rod (2), and the top end is connected to the bottom end of the second hydraulic cylinder (41); the electric push rod (43) is arranged at the bottom end of the movable plate (42), and the telescopic end extends to the right; the connecting plate (44) is slidably arranged at the bottom end of the movable plate (42), and is connected to the telescopic end of the electric push rod (43); and the clamping mechanism (5) is arranged at the bottom end of the connecting plate (44).
Citation Information
Patent Citations
Air filter cover buckling machine for filter production
CN212919189U