Automatic assembling equipment for fisheye pin cylinders
By designing the automatic assembly equipment for fisheye pin cylindricals, and using mechanized means to realize the automatic assembly of fisheye pins and cylinders, the problems of low and inconsistent assembly efficiency in the prior art are solved, and production efficiency and assembly quality are improved.
Patent Information
- Application Number
- CN202421489322.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing fish-eye pin assembly process is inefficient and inconsistent, and it relies on manual naked eye detection, resulting in the assembly quality relies on manual stability.
Design a fish-eye pin cylindrical automatic assembly equipment, including fixtures, feeding mechanisms, vibration disks, press assembly and feeding components, to realize the automatic assembly of fish-eye pins and cylinders through mechanized means.
Automatic assembly of fisheye pins and cylinders is realized, production efficiency and assembly consistency are improved, labor costs are reduced, and the quality of fisheye pins is improved.
Smart Images

Figure CN222779106U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fisheye pin assembly, in particular to automatic assembly equipment for fisheye pin cylinders. Background Art
[0002] As an important electrical component, the assembly quality of fisheye pins is extremely important. The original fisheye pin assembly process is to put the fisheye pins and cylinders into the assembly fixture, and then manually start the press-fit switch to complete the press-fitting, and use manual visual inspection to confirm whether the press-fitting is in place and whether there is any damage; but due to the small specifications of the fisheye pins, the operation is extremely inconvenient, the manual press-fitting efficiency is low, and the consistency is poor. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a fisheye pin cylinder automatic assembly device to solve the above problems.
[0004] The purpose of this utility model is achieved through the following technical solutions:
[0005] A fisheye pin cylinder automatic assembly device comprises a jig for placing fisheye pin strips, a pulling mechanism for driving the fisheye pin strips to be transmitted on the jig, a vibration plate, a press-fitting assembly and a loading assembly, wherein the vibration plate, the press-fitting assembly and the loading assembly are all placed on one side of the jig, and the jig is provided with a press-fitting hole on one side of the fisheye pin connecting end, the loading assembly comprises a movable block and a driving mechanism for driving the movable block to move back and forth along the edge of the jig, the movable block is provided with a plurality of grooves for placing cylinders, the cylinder directly vibrated and output by the vibration plate is transported to the press-fitting hole through the loading assembly and the cylinder is made to correspond one to one with the connecting end of the fisheye pin, the press-fitting assembly is directly opposite to the press-fitting hole and presses the cylinder on the press-fitting hole onto the connecting end of the fisheye pin.
[0006] In the above-mentioned utility model, further, the driving mechanism includes a linear module and an assembly block fixed on a slider of the linear module. The linear module is placed under the jig and arranged along the length direction of the jig. An installation groove is provided in the assembly block. The movable block is movably placed in the installation groove and the installation grooves are extended from both ends of the movable block. The top of the movable block cooperates with the press-fit hole.
[0007] In the above utility model, further, a lifting cylinder is provided below the press-fitting hole, and the lifting cylinder is used to push the movable block moved below the press-fitting hole upward until the cylinder in the groove corresponds one-to-one with the connecting end of the fisheye pin.
[0008] In the above utility model, further, the press-fitting assembly includes a horizontally arranged propulsion cylinder and a top block connected to the output end of the propulsion cylinder, and a plurality of push rods are provided at one end of the top block facing the jig, and the number of the push rods corresponds one-to-one to the number of the grooves.
[0009] In the above utility model, further, the number of the grooves can be set to 1, 2 or 4.
[0010] In the above utility model, further, two vibration plates and two movable blocks can be provided, and the two vibration plates are respectively placed on both sides of the press-fit assembly.
[0011] In the above utility model, further, the output end of the vibration plate is provided with an optical fiber sensor 1 for detecting whether the cylinder is discharged smoothly, and the downstream end of the press-fitting hole is also provided with an optical fiber sensor 2 for detecting whether the cylinder is pressed into place.
[0012] In the above utility model, further, a pressure rod for pressing the material strip during press-fitting is provided above the jig, and the pressure rod is driven by a driving motor.
[0013] In the above-mentioned utility model, further, the pulling mechanism includes a linear module 2 placed under the jig and a pulling cylinder and a clamping plate 1 fixed on the slider of the linear module 2, and the pulling cylinder is fixed with a clamping plate 2 placed above the jig and the clamping plate 1. The downstream end of the pulling mechanism is also provided with a clamping cylinder fixed on the jig, and the output end of the clamping cylinder is fixed with a pressure block for clamping the fisheye pin strip.
[0014] In the above utility model, further, a cutting die is provided at the output end of the jig, and a CCD camera for detection is provided between the cutting die and the material pulling mechanism.
[0015] The beneficial effects of the utility model are:
[0016] The utility model provides an automatic assembly device for fisheye pin cylinders, which only requires placing the cylinders on a vibration plate and the fisheye terminal strips on a jig, and can realize automatic assembly and forming of the fisheye pins and the cylinders through a pulling mechanism, a press-fitting assembly and a loading assembly, thereby saving labor costs and greatly improving production efficiency. Moreover, due to the stability of mechanical assembly compared to manual assembly, the consistency of assembly is guaranteed, thereby improving the quality of the fisheye pins. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the feeding assembly and the press-fitting assembly of the utility model;
[0019] Figure 3 It is a partial enlarged view of the utility model A;
[0020] Figure 4 It is a schematic diagram of another perspective of the feeding assembly and the press-fitting assembly of the utility model;
[0021] Figure 5 It is a partial enlarged view of the utility model B;
[0022] Figure 6 It is a structural schematic diagram of the material pulling mechanism of the utility model;
[0023] Figure 7 This is a schematic diagram of the material pulling mechanism of the utility model from another perspective.
[0024] In the figure, 1-jig, 2-vibration plate, 3-feeding assembly, 31-movable block, 32-groove, 33-assembly block, 34-linear module one, 4-pressing assembly, 41-pushing cylinder, 42-lifting block, 43-lifting rod, 5-pulling mechanism, 51-linear module two, 52-pulling cylinder, 53-clamping plate one, 54-clamping plate two, 55-pressing cylinder, 6-pressing hole, 7-lifting cylinder, 8-optical fiber sensor one, 9-optical fiber sensor two, 10-pressing rod, 11-cutting mold, 12-CCD camera, 13-cylinder. DETAILED DESCRIPTION
[0025] The following describes the implementation of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations. The details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.
[0026] Please see attached Figure 1 , 2As shown in Figure 5, an automatic assembly device for fisheye pin cylinders includes a jig 1 for placing fisheye pin strips, a pulling mechanism 5 for driving the fisheye pin strips to be transmitted on the jig 1, a vibration plate 2, a press-fitting assembly 4, and a feeding assembly 3. The vibration plate 2, the press-fitting assembly 4, and the feeding assembly 3 are all placed on one side of the jig 1. A cylinder 13 is placed in the vibration plate 2. The cylinder 13 is directly vibrated and transported to the feeding assembly 3 by the vibration plate 2. The vibration plate 2 can output one or two cylinders 13 at a time. According to the operability of the equipment, in this embodiment, preferably, the vibration plate 2 can output two cylinders 13 in one direct vibration, and the two cylinders 13 are arranged in parallel. The fixture 1 is provided with a press-fitting hole 6 on one side of the fisheye pin connection end, and the position of the press-fitting hole 6 is the assembly station of the fisheye pin and the cylinder 13. The feeding assembly 3 includes a movable block 31 and a driving mechanism for driving the movable block 31 to move back and forth along the edge of the fixture 1. The movable block 31 is provided with a plurality of grooves 32 for placing the cylinder 13. The number of cylinders 13 output at one time in the vibration disk 2, the number of grooves 32 can be set to 1, 2 or 4. Preferably, the number of grooves 32 in the present embodiment can be 4; specifically, the movable block 31 moves to the output end of the direct vibration of the vibration disk 2 under the action of the driving mechanism and makes the grooves 32 face the output port, firstly aligns the two grooves 32 with the two output ports at the output end of the vibration disk 2 for receiving the two cylinders 13, and then moves the movable block 31 to make the other two grooves 32 align with the two output ports at the output end of the vibration disk 2 again, so that the cylinder 13 just falls into the groove 32 one by one, thereby completing the loading of the cylinder 13 in the groove 32, and then transports the cylinder 13 in the groove 32 to the position of the press-fitting hole 6 through the driving mechanism of the loading component 3 and makes the cylinder 13 correspond to the connecting end of the fisheye pin one by one, and then the press-fitting component 4 faces the position of the press-fitting hole 6 and presses the cylinder 13 on the press-fitting hole 6 onto the connecting end of the fisheye pin, completing the assembly of the fisheye terminal and the cylinder 13.
[0027] In the above embodiment, preferably, the press-fitting component 4 has a faster speed in assembling the fisheye terminal and the cylinder 13. In order to improve the efficiency of the loading component 3, two vibration disks 2 and two movable blocks 31 can be provided. The two vibration disks 2 are respectively placed on both sides of the press-fitting component 4. The two vibration disks 2 and the two movable blocks 31 cooperate in loading the cylinder 13 in turn to improve work efficiency.
[0028] Please participate in the attached Figure 2 -Attached Figure 4As shown, the driving mechanism includes a linear module 34 and an assembly block 33 fixed on a slider of the linear module 34. The linear module 34 is placed below the jig 1 and arranged along the length direction of the jig 1. A mounting groove (not shown in the accompanying drawings) is provided in the assembly block 33. The linear module 34 drives the assembly block 33 and the movable block 31 on the assembly block 33 to move back and forth between the output end of the vibration plate 2 and the press-fitting hole 6. The movable block 31 is movably placed in the installation groove and the two ends of the movable block 31 extend out of the installation groove. The movable block 31 can move up and down in the installation groove, and the top of the movable block 31 cooperates with the press-fitting hole 6.
[0029] As attached Figure 4 As shown, a lifting cylinder 7 is provided below the press-fitting hole 6, and the lifting cylinder 7 is used to push the movable block 31 moved to the bottom of the press-fitting hole 6 upward until the cylinder 13 in the groove 32 corresponds one-to-one with the connection end of the fisheye pin; specifically, when the linear module 1 34 drives the movable block 31 to move to the bottom of the press-fitting hole 6 and stops moving, at this time, the output end of the lifting cylinder 7 moves upward and then abuts against the lower surface of the movable block 31 and drives the movable block 31 to move upward together until the surface of the movable block 31 is flush with the surface of the jig 1 where the fisheye pin is placed, and at the same time, the cylinder 13 in the groove 32 corresponds one-to-one to the connection of the fisheye pin.
[0030] As attached Figure 4 and attached Figure 5 As shown, the press-fitting assembly 4 includes a horizontally arranged propulsion cylinder 41 and a top block 42 connected to the output end of the propulsion cylinder 41, and a plurality of push rods 43 are provided at one end of the top block 42 facing the fixture 1, and the number of the push rods 43 corresponds to the number of the grooves 32 one by one; when the movable block 31 moves to make the cylinder 13 correspond to the fisheye pin one by one, the propulsion cylinder 41 drives the push block 42 and the push rod 43 on the top block 42 to move toward the cylinder 13 until the cylinder 13 is assembled to the connecting end of the fisheye pin, and the assembly of four cylinders 13 is completed at one time. After the assembly is completed, the pulling mechanism 5 pulls the fisheye terminal to move a step distance so that the unassembled fisheye pin is aligned with the press-fitting hole 6. Similarly, the distance between the four fisheye pins is one moving step distance.
[0031] In the above embodiment, preferably, the output end of the vibration disk 2 is provided with an optical fiber sensor 8 for detecting whether the cylinder 13 is discharged smoothly. If it is detected that there is no cylinder 13 at the output end, it means that there may be blockage or lack of material in the direct vibration of the vibration disk 2, and the staff is reminded to check in time. The downstream end of the press-fitting hole 6 is also provided with an optical fiber sensor 9 for detecting whether the cylinder 13 is pressed into place.
[0032] In the above embodiment, preferably, in order to prevent the fisheye pin strip from bending sideways during press-fitting, a pressure rod 10 for pressing the strip during press-fitting is provided above the jig 1. The pressure rod 10 is driven by a driving motor. When the fisheye terminal is aligned with the press-fitting hole 6 by moving a step, the driving motor drives the upper pressure rod 10 to move downward until the bottom end of the pressure rod 10 is pressed against the fisheye terminal strip.
[0033] Please see attached Figure 6 and attached Figure 7 As shown, the pulling mechanism 5 includes a linear module 2 51 placed below the jig 1, and a pulling cylinder 52 and a clamping plate 1 53 fixed on the slider of the linear module 2 51. The pulling cylinder 52 is fixed with a clamping plate 2 54 placed above the jig 1 and the clamping plate 1 53. The clamping plate 1 53 passes through the jig 1 and cooperates with the clamping plate 1 53 to clamp the fisheye pin strip. The downstream end of the pulling mechanism 5 is also provided with a clamping cylinder 55 fixed on the jig 1. The output end of the clamping cylinder 55 is fixed with a pressing block (not shown in the figure) for clamping the fisheye pin strip. ; Specifically, the clamping cylinder 55 drives the second clamp plate 54 to move downward and the clamp plate 1 53 cooperates to clamp the fisheye pin material strip, and then the linear module 2 51 drives the first clamp plate 53, the second clamp plate 54 and the fisheye pin material strip as a whole to move forward a step, and then the clamping cylinder 55 drives the second clamp plate 54 to move upward, and the linear module 2 51 drives the first clamp plate 53 and the second clamp plate 54 to move back to the initial position. During this process, in order to prevent the first clamp plate 53 and the second clamp plate 54 from driving the fisheye pin material strip to retreat together, the clamping cylinder 55 drives the pressure block to move downward to clamp and fix the material strip.
[0034] The output end of the jig 1 is also provided with a cutting die 11, which cuts the fisheye terminal strip after press-fitting into individual loose parts. The cutting die 11 in this embodiment is a common cutting die 11 in the industry and will not be described in detail in this embodiment. A CCD camera 12 for detection is provided between the cutting die 11 and the pulling mechanism 5, which is used to detect whether the fisheye pin has missed press-fitting and whether the press-fitting size is qualified and record abnormal positions.
[0035] In this embodiment, the pulling mechanism 5, the press-fitting assembly 4, the feeding assembly 3 and the cutting die 11 can realize the entire process from automatic assembly and molding of the fisheye pin and the cylinder 13 to completion of cutting and discharge, without manual operation, saving labor costs, and greatly improving production efficiency. In addition, due to the stability of mechanical assembly compared to manual assembly, the consistency of assembly is guaranteed, thereby improving the quality of the fisheye pin.
[0036] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0037] The above-mentioned embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.
Claims
1. An automatic assembly device for fisheye pin cylinders, characterized in that: The invention comprises a jig (1) for placing a fisheye pin strip, a pulling mechanism (5) for driving the fisheye pin strip to be transferred on the jig (1), a vibration plate (2), a press-fitting assembly (4) and a loading assembly (3), wherein the vibration plate (2), the press-fitting assembly (4) and the loading assembly (3) are all placed on one side of the jig (1), the jig (1) is provided with a press-fitting hole (6) on one side of the fisheye pin connection end, and the loading assembly (3) comprises a movable block (31) and a driving movable block (31) a driving mechanism that moves back and forth along the edge of the jig (1), the movable block (31) is provided with a plurality of grooves (32) for placing the cylinder (13), the cylinder (13) directly vibrated and output by the vibration plate (2) is transported to the press-fitting hole (6) through the feeding assembly (3) and the cylinder (13) is made to correspond to the connecting end of the fisheye pin one by one, the press-fitting assembly (4) is directly opposite to the press-fitting hole (6) and press-fits the cylinder (13) on the press-fitting hole (6) onto the connecting end of the fisheye pin.
2. The automatic assembly equipment for fisheye pin cylinders according to claim 1, characterized in that: The driving mechanism comprises a linear module (34) and an assembly block (33) fixed on a slider of the linear module (34); the linear module (34) is placed below the fixture (1) and arranged along the length direction of the fixture (1); a mounting groove is provided in the assembly block (33); the movable block (31) is movably placed in the mounting groove and the mounting grooves are extended at both ends of the movable block (31); the top end of the movable block (31) cooperates with the press-fitting hole (6).
3. The automatic assembly equipment for fisheye pin cylinders according to claim 2, characterized in that: A lifting cylinder (7) is provided below the press-fitting hole (6), and the lifting cylinder (7) is used to push the movable block (31) moved below the press-fitting hole (6) upward until the cylinder (13) in the groove (32) corresponds to the connection end of the fisheye pin.
4. The automatic assembly equipment for fisheye pin cylinders according to claim 3, characterized in that: The press-fitting assembly (4) comprises a horizontally arranged propulsion cylinder (41) and a top block (42) connected to the output end of the propulsion cylinder (41); a plurality of push rods (43) are provided at one end of the top block (42) facing the jig (1); and the number of the push rods (43) corresponds one to one to the number of the grooves (32).
5. The automatic assembly equipment for fisheye pin cylinders according to claim 4, characterized in that: The number of the grooves (32) can be 1, 2 or 4.
6. The automatic assembly equipment for fisheye pin cylinders according to claim 1, characterized in that: Two vibration plates (2) and two movable blocks (31) may be provided, and the two vibration plates (2) are respectively placed on both sides of the press-fit assembly (4).
7. The automatic assembly equipment for fisheye pin cylinders according to claim 6, characterized in that: The output end of the vibration plate (2) is provided with an optical fiber sensor (8) for detecting whether the cylinder (13) is discharged smoothly, and the downstream end of the press-fitting hole (6) is also provided with an optical fiber sensor (9) for detecting whether the cylinder (13) is pressed into place.
8. The automatic assembly equipment for fisheye pin cylinders according to claim 4, characterized in that: A pressing rod (10) for pressing the material strip during press-fitting is also provided above the jig (1), and the pressing rod (10) is driven by a driving motor.
9. The automatic assembly equipment for fisheye pin cylinders according to claim 1, characterized in that: The material pulling mechanism (5) comprises a second linear module (51) disposed below the jig (1) and a material pulling cylinder (52) and a first clamping plate (53) fixed on a slider of the second linear module (51); a second clamping plate (54) disposed above the jig (1) and the first clamping plate (53) is fixed on the material pulling cylinder (52); a clamping cylinder (55) fixed on the jig (1) is also provided at the downstream end of the material pulling mechanism (5); a pressure block for compressing the fisheye pin strip is fixed at the output end of the clamping cylinder (55).
10. The automatic assembly equipment for fisheye pin cylinders according to claim 1, characterized in that: The output end of the jig (1) is also provided with a cutting die (11), and a CCD camera (12) for detection is provided between the cutting die (11) and the material pulling mechanism (5).
Citation Information
Cited By
Automatic fisheye needle welding equipment using visual inspection and working method
CN121912109A