Inlet top comb maintenance device

Abstract

The utility model relates to an inlet top comb maintenance device, and belongs to the field of inlet top comb maintenance. The device comprises a working table, an electrical control box, a first switch box, a second switch box, a repairing platform, a repairing jig, AB glue and a pressurization maintaining platform, the electrical control box, the first switch box and the second switch box are all arranged on the working table, the repairing platform and the pressurization maintaining platform are installed on the working table, and the repairing jig and the AB glue are both placed on the working table. The repairing platform and the pressurization maintaining platform are the same in structure. The device is reasonable in structural design, safe, reliable, convenient to operate, capable of reducing production cost, high in maintenance quality and stable in quality, effectively solves the problem of maintenance and reutilization of the damaged top comb, and meets use requirements.

Description

Technical Field

[0001] The utility model relates to a device, in particular to an imported top comb maintenance device, which belongs to the field of imported top comb maintenance. Background Art

[0002] The existing imported top comb will be scrapped if it is damaged during use, and the unit price of the imported top comb is 352 yuan, which is expensive, increases the cost of production and use, and is not conducive to energy conservation and environmental protection.

[0003] Therefore, it is particularly necessary to provide a set of top comb repairing device with reasonable structural design, safety and reliability, so as to repair the damaged top comb and reuse it, thereby saving production cost. Utility Model Content

[0004] The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art and to provide an imported top comb repair device which has a reasonable structural design, is safe and reliable, is easy to operate, reduces production costs, has high repair quality, and has stable quality, and effectively solves the problem of repairing and reusing a damaged top comb.

[0005] The technical solution adopted by the utility model to solve the above-mentioned problem is: the imported top comb maintenance device comprises a workbench, an electrical control box, a switch box one and a switch box two, the electrical control box, the switch box one and the switch box two are all arranged on the workbench, and is characterized in that: it also comprises a repair platform, a repair jig, AB glue and a pressurized holding platform, the repair platform and the pressurized holding platform are installed on the workbench, the repair jig and the AB glue are all placed on the workbench, the repair platform and the pressurized holding platform have the same structure, the repair platform comprises a bottom plate, a cylinder mounting plate, a cylinder, a floating joint, a slider mounting plate, a slide rail guide member, a guide rail pad, a baffle and a top comb support block, the cylinder mounting plate and the guide rail pad are all installed on the bottom plate, the cylinder is fixed on the cylinder mounting plate, the telescopic rod of the cylinder is connected to the slider mounting plate through a floating joint, the slide rail guide member is arranged on the guide rail pad, the baffle is fixed to the rear end of the bottom plate, and the top comb support block is fixed to the baffle.

[0006] Preferably, the utility model further comprises four adjustable foot pads, and the four adjustable foot pads are evenly arranged at the bottom of the workbench.

[0007] Preferably, the repair jig of the utility model comprises a vise, needle-nosed pliers and tweezers.

[0008] Preferably, the switch box 1 of the utility model is arranged on one side of the repair platform, and the switch box 2 is arranged on one side of the pressurized holding platform.

[0009] Compared with the prior art, the utility model has the following advantages and effects: 1) the overall structural design is reasonable, safe and reliable, a set of reliable top comb repair device and an effective top comb repair method make it possible to repair a damaged top comb and reuse it; 2) the repair steps are implemented in a streamlined manner, the repair quality is high and the quality is stable; 3) the production cost is greatly saved, and the production cost can be saved by about 500,000 yuan per year (the unit price of imported top combs: 352 yuan, the repair cost of one top comb: 20 yuan); 4) the repair device is easy to operate, and is internally controlled by an electrical program to ensure the quality of the repair. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model.

[0011] Figure 2 It is a schematic diagram of the structure of the embodiment of the utility model without the working chair.

[0012] Figure 3 It is a structural schematic diagram of a repair platform in an embodiment of the utility model.

[0013] Figure 4 It is a structural schematic diagram of a pressurized holding platform in an embodiment of the utility model.

[0014] Figure 5 It is a maintenance flow diagram of an embodiment of the utility model.

[0015] In the figure: workbench 1, electrical control box 2, repair platform 3, switch box 1 4, repair jig 5, AB glue 6, switch box 2 7, pressurized holding platform 8, adjustable foot pad 9, top comb needle plate 10; bottom plate 31, cylinder mounting plate 32, cylinder 33, floating joint 34, slider mounting plate 35, slide rail guide member 36, guide rail pad 37, baffle 38, top comb support block 39; pliers 51, needle-nose pliers 52, tweezers 53. DETAILED DESCRIPTION

[0016] The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are provided to explain the present invention, but the present invention is not limited to the following examples.

[0017] Example

[0018] See also Figures 1 to 5 The imported top comb maintenance device of this embodiment includes a workbench 1, an electrical control box 2, a repair platform 3, a switch box 1 4, a repair jig 5, AB glue 6, a switch box 2 7 and a pressurized holding platform 8. The electrical control box 2, the switch box 1 4 and the switch box 2 7 are all arranged on the workbench 1, the repair platform 3 and the pressurized holding platform 8 are installed on the workbench 1, and the repair jig 5 and AB glue 6 are both placed on the workbench 1.

[0019] The mechanical structures of the repair platform 3 and the pressurized holding platform 8 are basically the same, with differences in the clamping parts; the movements are different, and the electrical controls are different; the repair platform 3 is used to clamp the root of the top comb to facilitate maintenance operations; the pressurized holding platform 8 pressurizes the assembled needle core and needle shell, and maintains the pressure for a period of time to ensure the overall consistency of the repair needle core, and the pressurization time and pressure are controlled in the program.

[0020] The repair platform 3 in this embodiment includes a base plate 31, a cylinder mounting plate 32, a cylinder 33, a floating joint 34, a slider mounting plate 35, a slide rail guide member 36, a guide rail pad 37, a baffle 38 and a top comb support block 39. The cylinder mounting plate 32 and the guide rail pad 37 are both mounted on the base plate 31, the cylinder 33 is fixed on the cylinder mounting plate 32, the telescopic rod of the cylinder 33 is connected to the slider mounting plate 35 through the floating joint 34, the slide rail guide member 36 is arranged on the guide rail pad 37, the baffle 38 is fixed to the rear end of the base plate 31, and the top comb support block 39 is fixed on the baffle 38, and is clamped to the top comb needle plate 10 through the top comb support block 39, the slider mounting plate 35 and the baffle 38.

[0021] In this embodiment, four adjustable foot pads 9 are evenly distributed on the bottom of the workbench 1 .

[0022] The repairing tool 5 in this embodiment includes a vise 51 , a needle-nosed pliers 52 and tweezers 53 .

[0023] In this embodiment, the switch box 1 4 is arranged on one side of the repair platform 3 , and the switch box 2 7 is arranged on one side of the pressurized holding platform 8 .

[0024] See also Figure 5 As shown, the working steps of the imported top comb maintenance device of this embodiment are as follows:

[0025] S1: Collect the top combs that do not meet the process requirements and keep them for use;

[0026] S2: Screen the collected old top combs and eliminate those that are severely damaged and have no repair value (mainly those with severe needle shell deformation);

[0027] S3: Select a relatively intact top comb as the basis for repair, remove the damaged area of ​​the top comb, select another top comb, and remove the needle core as a spare needle core;

[0028] S4: According to the size of the missing area of ​​the needle core on the basic top comb, take the needle core of the same size from the spare needle core, and evenly apply AB glue 6 water on the bottom of the needle core, and install the applied needle core to the missing area of ​​the basic top comb (S3 and S4 are on the repair platform);

[0029] S5: Check whether the assembled needle core height is consistent and whether there is any difference in density. If there is a difference, re-bond it. If it is intact, proceed to the next process;

[0030] S6: Pressurize the assembled needle core and needle shell to ensure the overall consistency of the repair needle core (using a dedicated pressurization holding platform 8);

[0031] S7: After pressurization, the pressure needs to be maintained for 10-15 minutes;

[0032] S8: After the needle core is repaired, use a cutter to clean the glue overflowing from the needle shell;

[0033] S9: The time required for a needle core repair from start to finish is controlled within (20-25) minutes.

[0034] The functions of the components in this embodiment are described as follows:

[0035] 1) Electrical control box 2: It contains electrical components such as PLC, which controls the actions of the repair platform 3 and the pressurized holding platform 8.

[0036] 2) Repair platform 3: For the special clamping device of the top comb, the repair of the damaged top comb is carried out on the repair platform 3 using the repair fixture 5, including the removal and replacement of the damaged needles of the top comb, and the application of AB glue 6.

[0037] 3) Pressurizing and holding platform 8: pressurizing the assembled needle core and needle shell, and maintaining the pressure for a period of time to ensure the overall consistency of the repaired needle core.

[0038] This embodiment is an innovative solution and device for the repair problem of imported top combs of combing machines in the hemp spinning industry, which effectively solves the problem of repairing and reusing damaged top combs and greatly reduces the production cost of the enterprise.

[0039] Through the above description, those skilled in the art can already implement it.

[0040] In addition, it should be noted that the shapes and names of the parts and components of the specific embodiments described in this specification may be different, and the above content described in this specification is only an example of the structure of the utility model. All equivalent changes or simple changes made based on the structure, features and principles described in the patent concept of the utility model are included in the protection scope of the utility model patent. Technicians in the technical field of the utility model can make various modifications or supplements to the specific embodiments described or replace them in a similar manner, as long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, they should all fall within the protection scope of the utility model.

Claims

1. An imported top comb maintenance device, comprising a workbench (1), an electrical control box (2), a switch box one (4) and a switch box two (7), wherein the electrical control box (2), the switch box one (4) and the switch box two (7) are all arranged on the workbench (1), characterized in that: The invention also comprises a repair platform (3), a repair jig (5), AB glue (6) and a pressurized holding platform (8). The repair platform (3) and the pressurized holding platform (8) are installed on a workbench (1). The repair jig (5) and the AB glue (6) are both placed on the workbench (1). The repair platform (3) and the pressurized holding platform (8) have the same structure. The repair platform (3) comprises a base plate (31), a cylinder mounting plate (32), a cylinder (33), a floating joint (34), a slider mounting plate (35), a slide rail guide member ( The cylinder mounting plate (32) and the guide rail pad (37) are all mounted on the bottom plate (31). The cylinder (33) is fixed on the cylinder mounting plate (32). The telescopic rod of the cylinder (33) is connected to the slider mounting plate (35) through a floating joint (34). The slide rail guide member (36) is arranged on the guide rail pad (37). The baffle (38) is fixed on the rear end of the bottom plate (31). The top comb support block (39) is fixed on the baffle (38).

2. The imported top comb maintenance device according to claim 1, characterized in that: It also comprises four adjustable foot pads (9), wherein the four adjustable foot pads (9) are evenly distributed on the bottom of the workbench (1).

3. The imported top comb maintenance device according to claim 1, characterized in that: The repair jig (5) comprises a vise (51), needle-nosed pliers (52) and tweezers (53).

4. The imported top comb maintenance device according to claim 1, characterized in that: The switch box 1 (4) is arranged on one side of the repair platform (3), and the switch box 2 (7) is arranged on one side of the pressurized holding platform (8).

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