Sludge feeding machine
By designing a swingable mud outlet assembly and a sludge feeder with a conveying pump structure, the sludge feeder is solved due to the impurity blockage of the sludge strip cutting machine, and the continuous and stable output of the sludge is achieved.
Patent Information
- Application Number
- CN202421446785.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-24
AI Technical Summary
During the feeding process, existing sludge strip cutting machines are prone to blockage of impurities such as yarn fiber silk, plastic film chips, etc., resulting in discontinuous mud production, making it difficult to achieve a uniform and stable mud production effect.
A sludge feeder is designed, adopting a structure that combines a mud outlet assembly and a conveying pump. The mud outlet assembly consists of a first baffle and a second baffle. Both can be swinged and installed at the bottom of the conveying pump to form multiple unit extrusion outlets. By swinging the baffle, the unit extrusion outlet is connected and impurities are discharged.
By swinging the baffle regularly, the unit extrusion outlets are connected, blocked impurities are effectively discharged, and the continuity and uniformity of sludge are improved, and the problem of sludge discontinuity is solved.
Smart Images

Figure CN222779690U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of environmental protection equipment, and particularly relates to a sludge feeder. Background Art
[0002] The common equipment currently used to feed belt-type sludge dryers is a "sludge strip cutter." This machine consists of an extrusion mechanism consisting of two rollers densely covered with square grooves, each with a scraper at the bottom of each groove. As the two rollers move inward, the upper sludge is clamped into the square grooves and transferred to the lower end. A sludge blade placed in the lower groove then scrapes the sludge out of the square grooves, causing it to fall downward, completing the discharge process. However, because the sludge often contains yarn fibers and plastic film particles, the sludge outlet can easily become clogged, resulting in intermittent sludge discharge. The resulting sludge strips are less consistent and difficult to achieve uniform and stable discharge. Summary of the Invention
[0003] In view of the above shortcomings, the technical problem to be solved by the present invention is to provide a sludge feeder for improving the continuity of sludge transportation.
[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0005] A sludge feeder includes a mud outlet assembly and a conveying pump. The mud outlet assembly is arranged at the outlet of the conveying pump. The mud outlet assembly includes a first baffle and a second baffle. The first baffle and / or the second baffle can be swingably installed at the bottom of the conveying pump. A plurality of unit extrusion outlets are formed between the first baffle and the second baffle. The first baffle and / or the second baffle are driven to swing, so that the first baffle and the second baffle are separated.
[0006] As a preferred solution of the present invention, a unit groove for forming a unit extrusion outlet is provided on the first baffle and / or the second baffle.
[0007] As a preferred solution of the present invention, the opening of the unit slot gradually increases from the middle of the first baffle or the second baffle toward the edge of the first baffle or the second baffle.
[0008] As a preferred solution of the present invention, side baffles are respectively provided on both sides of the first baffle and the second baffle, so that the mud outlet assembly is funnel-shaped.
[0009] As a preferred solution of the present invention, the delivery pump includes an arc-shaped plate and two extrusion tooth rollers. The extrusion tooth rollers are adapted to the arc-shaped plate, and the sludge in the sludge output device is squeezed into the mud outlet assembly through the extrusion tooth rollers.
[0010] As a preferred solution of the present invention, the second baffle is swingably mounted on the bottom of the arc-shaped plate by a second screw, and a second flexible pad is provided between the second baffle and the sludge output device.
[0011] As a preferred solution of the present invention, the delivery pump further comprises a feed hopper and an extrusion frame, the arc-shaped plate is fixed in the extrusion frame, and the feed hopper is mounted on the extrusion frame.
[0012] As a preferred solution of the present invention, the sludge feeder is provided with a pressing piece, which abuts against the first baffle.
[0013] As a preferred solution of the present invention, the sludge feeder further includes a drainage-promoting driving member, which is connected to the second baffle via a connecting member, and drives the second baffle to swing via the drainage-promoting driving member.
[0014] As a preferred solution of the present invention, the excretion-promoting driving member includes an excretion-promoting motor, a cam and a cam connecting rod. The cam is installed on the excretion-promoting motor. The cam is connected to the connecting member through the cam connecting rod to drive the connecting member to swing.
[0015] The beneficial effect of the utility model is that by regularly swinging the first baffle and the second baffle relative to each other, multiple unit extrusion outlets are connected, thereby facilitating the timely discharge of yarn fiber filaments, plastic film particles and other particles of various textures accumulated in the unit extrusion outlets, thereby improving the continuity of sludge extrusion. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural diagram of the sludge feeder.
[0017] Figure 2 yes Figure 1 Schematic diagram of the structure after rotating at a certain angle.
[0018] Figure 3 This is a partial enlarged view of point A.
[0019] Figure 4 This is a schematic diagram of the layout of the first baffle and the second baffle.
[0020] Figure 5 This is a cross-sectional view of the sludge feeder.
[0021] Figure markings: sludge output device 1, conveying pump 2, mud outlet assembly 3, first baffle 4, first screw hole 4-1, first screw 4-2, unit slot 4-3, second baffle 5, second screw hole 5-1, second screw 7, second flexible pad 8, discharge promotion drive 9, discharge promotion motor 9-1, cam 9-2, cam connecting rod 9-3, connecting part 10, pressing part 11, pressing connecting plate 11-1, pressing screw 11-2, first flexible pad 12, unit extrusion port 13, extrusion gear roller 14, extrusion frame 15, arc plate 15-1, feed hopper 16, frame 17, extrusion motor 18, pulley 19, side baffle 20. DETAILED DESCRIPTION
[0022] The present invention will be further described below in conjunction with the accompanying drawings.
[0023] A sludge feeder includes a sludge output device 1 and a mud outlet assembly 3. The sludge is input into the mud outlet assembly 3 through the sludge output device 1, and then the mud outlet assembly 3 extrude the sludge out of the sludge feeder in the form of strips. The sludge output device 1 includes a feed hopper 16 and a conveying pump 2. The feed hopper 16 and the mud outlet assembly 3 are respectively arranged at both ends of the conveying pump 2. The sludge is pressurized by the conveying pump 2 and then input into the mud outlet assembly 3.
[0024] The conveying pump 2 includes an extrusion gear roller 14 and an extrusion frame 15. The extrusion gear 14 is installed in the extrusion frame 15. The sludge output device 1 also includes a frame 17 and an extrusion motor 18. The extrusion frame 15 and the extrusion motor 18 are installed on the frame 17. The feed hopper 16 is installed on the extrusion frame 15. Two mutually meshing extrusion gear rollers 14 are installed in the extrusion frame 15. The extrusion motor 18 is connected to one of the extrusion gear rollers 14 to drive the extrusion gear roller 14 to rotate, and the sludge is squeezed into the mud outlet assembly 3 through the extrusion gear roller 14.
[0025] The two extrusion tooth rollers 14 are respectively installed with a rotating shaft, and the extrusion tooth rollers 14 are rotatably installed on the extrusion frame 15 through the rotating shaft. A pulley 19 is installed on one of the rotating shafts, and the pulley 19 is connected to the pulley on the extrusion motor 18 through a belt, thereby driving the two extrusion tooth rollers 14 to rotate simultaneously. The cross-section of the extrusion tooth roller 14 is gear-shaped, so that the extrusion tooth roller 14 and the extrusion frame 15 cooperate to form a gear pump-like structure, which is convenient for squeezing the sludge into the mud outlet assembly 3, and at the same time, the large particles of sludge can also be refined, thereby facilitating the sludge to be extruded through the mud outlet assembly 3.
[0026] Two arc plates 15 - 1 are provided in the extrusion frame 15 and are coaxially arranged with the extrusion gear roller 14 . The first baffle 4 and the second baffle 5 are connected to the two arc plates 15 - 1 respectively. Preferably, the cross section of the arc plates 15 - 1 is semicircular.
[0027] The mud outlet assembly 3 includes a first baffle 4 and a second baffle 5 that are arranged opposite to each other, and the first baffle 4 and the second baffle 5 are arranged at an angle to each other, so that a plurality of unit extrusion outlets 13 are formed at the bottom of the first baffle 4 and the second baffle 5, and the first baffle 4 and the second baffle 5 are swingably connected, that is, during the use of the mud outlet assembly 3, the first baffle 4 or the second baffle 5 can receive external force and swing relative to each other, so that the gap between the first baffle 4 and the second baffle 5 becomes larger, thereby connecting the plurality of unit extrusion outlets 13.
[0028] The first baffle plate 4 and / or the second baffle plate 5 are provided with a cell groove 4-3 for forming a cell extrusion opening 13. In this embodiment, a plurality of cell grooves 4-3 are provided on the first baffle plate 4. Preferably, the spacing between adjacent cell grooves 4-3 is 1-3 mm. The opening of the cell groove 4-3 gradually increases from the middle of the first baffle plate 4 to the edge of the first baffle plate 4 or the second baffle plate 5.
[0029] The first baffle 4 and the second baffle 5 are both angle irons, which include a horizontal plate and a vertical plate. The horizontal plate is installed on the arc plate 15 - 1 , and a unit extrusion port 13 is formed between the vertical plates of the first baffle 4 and the second baffle 5 .
[0030] The bottoms of the first baffle 4 and the second baffle 5 abut against each other, and under normal circumstances, the sludge is discharged out of the mud outlet assembly 3 through the unit groove 4-3. During the sludge extrusion process, since the sludge contains filamentous or flaky impurities that are longer than the unit extrusion outlet 13, these impurities may be blocked in multiple unit extrusion outlets 13. In this embodiment, by driving the second baffle 5 to swing, a gap is generated between the first baffle 4 and the second baffle 5, thereby connecting multiple unit extrusion outlets 13, facilitating the discharge of filamentous or flaky impurities in the unit extrusion outlet 13 along with the sludge, thereby preventing the unit extrusion outlets 13 from being blocked.
[0031] Side baffles 20 are respectively provided on both sides of the first baffle 4 and the second baffle 5 to make the mud outlet assembly 3 funnel-shaped to prevent the mud from being squeezed out from both sides of the first baffle 4 and the second baffle 5 .
[0032] A first screw hole 4-1 is provided on the first baffle 4, and a first screw 4-2 is provided in the first screw hole 4-1. The first screw 4-2 is used to install the first baffle 4 on the sludge output device 1. A first flexible pad 12 is provided between the first baffle 4 and the arc plate 15-1 of the sludge output device 1, and the first baffle 4 is supported by the first flexible pad 12.
[0033] Since there is easily a gap between the first screw 4-2 and the first screw through hole 4-1, the first baffle 4 can swing relative to the first screw 4-2. In order to fix the first baffle 4 on the sludge output device 1, a pressing member 11 is provided on the sludge feeder. The pressing member 11 includes a pressing connecting plate 11-1 and a pressing screw 11-2 connected to the frame 17. The pressing screw 11-2 is installed on the pressing connecting plate 11-1 through a thread. After the first baffle 4 is installed on the arc plate 15-1, the pressing screw 11-2 is rotated to abut its end against one side of the first baffle 4. As the pressing screw 11-2 continues to rotate, the first baffle 4 is pressed against the arc plate 15-1, thereby fixing the first baffle 4 on the sludge output device 1.
[0034] A second screw hole 5-1 is provided on the second baffle 5, and a second screw 7 is provided in the second screw hole 5-1. The second screw 7 is used to install the second baffle 5 on the sludge output device 1. The aperture of the second screw hole 5-1 is larger than the diameter of the second screw 7. Preferably, the aperture of the second screw hole 5-1 is 1.05~1.1 times the diameter of the second screw 7, so that the second baffle 5 can swing relative to the first screw 7.
[0035] A second flexible pad 8 is provided between the second baffle 5 and the sludge output device 1. The second flexible pad 8 seals the gap between the second baffle 5 and the sludge output device 1. At the same time, the second flexible pad 8 supports the second baffle 5 to ensure that the second flexible pad 8 swings with the hexagonal head of the second screw 7 as a fulcrum.
[0036] In order to facilitate driving the second baffle 5 to swing, the sludge feeder also includes a drainage-promoting driving component 9, which is connected to the second baffle 5 through a connecting component 10, and drives the second baffle 5 to swing through the drainage-promoting driving component 9.
[0037] The drainage driving component 9 includes a drainage motor 9-1, a cam 9-2 and a cam connecting rod 9-3. The cam 9-2 is installed on the drainage motor 9-1. The upper end of the cam connecting rod 9-3 is abutted against the bottom of the connecting member 10. The lower end of the cam connecting rod 9-3 is connected to the cam 9-2. The cam driving the cam connecting rod 9-3 to slide up and down drives one end of the connecting member 10 to rise and fall, thereby realizing the swing of the second baffle 5. By changing the working interval of the drainage motor 9-1, the swing time interval of the second baffle 5 can be changed, so that the swing interval of the second baffle 5 can be adjusted according to different types of sludge.
[0038] The above description of the disclosed embodiments will enable those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein, but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
[0039] Although this article uses more terms corresponding to the figure marks in the figures, it does not exclude the possibility of using other terms; these terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional restrictions is contrary to the spirit of the present invention.
Claims
1. A sludge feeder, characterized in that: The invention comprises a mud outlet assembly (3) and a delivery pump (2), wherein the mud outlet assembly (3) is arranged at the outlet of the delivery pump (2), and the mud outlet assembly (3) comprises a first baffle (4) and a second baffle (5), wherein the first baffle (4) and / or the second baffle (5) are swingably mounted at the bottom of the delivery pump (2), and a plurality of unit extrusion outlets (13) are formed between the first baffle (4) and the second baffle (5), and the first baffle (4) and the second baffle (5) are separated by driving the first baffle (4) and / or the second baffle (5) to swing.
2. A sludge feeder according to claim 1, characterized in that: The first baffle plate (4) and / or the second baffle plate (5) is provided with a unit groove (4-3) for forming a unit extrusion port (13).
3. A sludge feeder according to claim 2, characterized in that: The opening of the unit groove (4-3) gradually increases from the middle of the first baffle plate (4) or the second baffle plate (5) toward the edge of the first baffle plate (4) or the second baffle plate (5).
4. A sludge feeder according to claim 1, characterized in that: Side baffles (20) are respectively provided on both sides of the first baffle (4) and the second baffle (5), so that the mud outlet assembly (3) is funnel-shaped.
5. The sludge feeder according to claim 1, characterized in that: The delivery pump (2) comprises an arc-shaped plate (15-1) and two extrusion toothed rollers (14); the extrusion toothed rollers (14) are adapted to the arc-shaped plate (15-1), and the sludge in the sludge output device (1) is squeezed into the sludge outlet assembly (3) through the extrusion toothed rollers (14).
6. A sludge feeder according to claim 5, characterized in that: The second baffle plate (5) is swingably mounted on the bottom of the arc-shaped plate (15-1) via a second screw (7), and a second flexible pad (8) is provided between the second baffle plate (5) and the sludge output device (1).
7. A sludge feeder according to claim 6, characterized in that: The delivery pump (2) further comprises a feed hopper (16) and an extrusion frame (15), the arc plate (15-1) is fixed in the extrusion frame (15), and the feed hopper (16) is mounted on the extrusion frame (15).
8. The sludge feeder according to claim 1, characterized in that: The sludge feeder is provided with a pressing piece (11), and the pressing piece (11) abuts against the first baffle (4).
9. The sludge feeder according to claim 1, characterized in that: The sludge feeder further comprises a discharge-promoting driving member (9), which is connected to the second baffle plate (5) via a connecting member (10), and drives the second baffle plate (5) to swing via the discharge-promoting driving member (9).
10. A sludge feeder according to claim 9, characterized in that: The discharge promoting driving member (9) comprises a discharge promoting motor (9-1), a cam (9-2) and a cam connecting rod (9-3); the cam (9-2) is mounted on the discharge promoting motor (9-1); the cam (9-2) is connected to a connecting member (10) via the cam connecting rod (9-3) to drive the connecting member (10) to swing.