Anti-falling slice lifting device for potato powder processing
By designing an anti-fall slice lifting device, the lift, anti-fall and feeding components are used to solve the problem of potato slices falling during processing, achieving the effect of effectively preventing drop, reducing waste and reducing costs.
Patent Information
- Application Number
- CN202421641146.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-10
AI Technical Summary
During potato flour processing, slices are easily dropped from the conveyor during transfer, resulting in food waste and increased production costs.
A drop-proof slice lifting device for potato flour processing is designed, including a lifting assembly, a drop-off displacement assembly and a feeding assembly. The lift assembly changes the conveyor height through the hydraulic cylinder and rotary seat, the anti-fall displacement assembly pushes the slices using a conveyor belt and triangular friction strips, and prevents the slices from falling through the hard bristle brush wheel and the center plate, and the feeding assembly catches the fallen slices through the rotary feeding mechanism.
Effectively prevent potato slices from falling during the transfer process, reduce food waste, reduce production costs, and optimize the equipment usage experience.
Smart Images
Figure CN222779705U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of potato processing, in particular to a slicing and lifting device for preventing potato flour from falling off. Background Art
[0002] Potato is an annual herbaceous plant of the Solanaceae family, native to the Andes Mountains in South America. It is an important food crop and the third most important food crop in the world. Potatoes can be processed in a variety of ways, and before processing them into potato flour, they need to be sliced to facilitate subsequent processing, such as pre-cooking, cooling, and steaming, and to ensure that the final quality of potato flour is obtained. However, in the process of transferring potato slices, potatoes are prone to fall from the conveyor, which will cause food waste and increase production costs. Utility Model Content
[0003] In order to overcome the problem that in the process of processing potato flour, the processed potato slices are easy to fall off the conveyor during transfer, thereby causing food waste and increasing production costs.
[0004] The technical solution of the utility model is: an anti-drop slice lifting device for potato flour processing, comprising a lifting component, an anti-drop displacement component, and a material receiving component; the upper end of the lifting component is provided with an anti-drop displacement component; the rear end of the anti-drop displacement component is provided with a material receiving component.
[0005] Preferably, the lifting assembly is used to change the angle of the anti-falling displacement assembly so that the equipment can transport the potato slices to a higher place, the anti-falling displacement assembly is used to prevent the potato slices from falling from the conveying device during the transfer, and the receiving assembly is used to catch the potato slices that fall from other equipment and prevent them from falling to the outside of the equipment during this process.
[0006] Preferably, the lifting assembly includes a bottom plate, a first rotating seat, a hydraulic cylinder, a second rotating seat, and a double-hole support plate; the first rotating seat is fixedly connected to the front of the upper end of the bottom plate. The conveyor can be supported by the first rotating seat, the second rotating seat and the hydraulic cylinder to flexibly change the height of the front end of the conveyor, so that the device can transport potato slices to a high place.
[0007] Preferably, a hydraulic cylinder is fixedly connected to the first rotating seat; a second rotating seat is fixedly connected to the rear end of the hydraulic cylinder; and a double-hole support plate is fixedly connected to the rear of the upper end of the bottom plate.
[0008] Preferably, the anti-drop displacement assembly includes a conveyor, a conveyor belt, a triangular friction strip, a first gear, a rear blocking strip, a side blocking plate, a centering plate, a bristle brush wheel, and a small motor; the upper end of the second rotating seat is fixedly connected to the conveyor; the conveyor belt is rotatably connected to the conveyor; and a plurality of triangular friction strips are fixedly connected to the outer side of the conveyor belt. The conveyor belt is rotated by the conveyor, and the slices are pushed by the triangular friction strips to realize the transportation of potato slices. In this process, the small motor drives the bristle brush wheel to rotate, so as to push the potato slices that fall on the edges of both sides of the conveyor belt and move toward the front end to the middle of the conveyor belt through the bristle brush wheel and the centering plate to prevent the potato slices from falling. After the front end of the conveyor is lifted, the rear blocking strip can prevent the potato slices from rolling down from the rear end of the conveyor. At the same time, the rotating bristle brush wheel can reduce the probability of the potato slices being stuck between the conveyor belt and the centering plate.
[0009] Preferably, the first gear is fixedly connected to both sides of the conveyor through a fixed shaft, and the first gear is rotatably connected to the lower end of the double-hole support plate through the fixed shaft; the rear end of the upper end surface of the conveyor is fixedly connected to a rear blocking bar; and side blocking plates are fixedly connected to both sides of the front end of the rear blocking bar.
[0010] Preferably, the front ends of the side blocking plates are fixedly connected to the focusing plates; the focusing plates are rotatably connected to the inside thereof with bristle brush wheels; the upper ends of the bristle brush wheels are rotatably connected to small motors via couplings, and the small motors are fixedly connected to the focusing plates.
[0011] Preferably, the receiving assembly includes a receiving hopper, a discharge port, and a second gear; the upper end of the first gear is meshed with the second gear; the inner side of the second gear is fixedly connected to the receiving hopper through a fixed shaft, and the second gear is rotatably connected to the upper end of the double-hole support plate through the fixed shaft; the front end of the receiving hopper is provided with a discharge port. When the front end of the conveyor is lifted, the first gear rotates the second gear, so that the upper end surface of the receiving hopper is always parallel to the ground. After the potato slices cut by the slicer are received by the receiving hopper whose upper end width is greater than the conveyor belt, the potato slices fall from the discharge port onto the conveyor belt, and in this process, the potato slices that may fall to the outside of the conveyor belt are blocked by the side blocking plate.
[0012] Beneficial effects of the utility model:
[0013] 1. By setting the lifting mechanism, rotating material receiving mechanism and anti-dropping mechanism, the user can flexibly change the height of the front end of the equipment to transport the potato slices to a high place, and prevent the potato slices from falling from the conveyor during the transfer process, thereby avoiding food waste and increasing production costs;
[0014] 2. The conveyor can be supported by the first rotating seat, the second rotating seat and the hydraulic cylinder to flexibly change the height of the front end of the conveyor. When the front end of the conveyor is lifted, the first gear rotates the second gear, so that the upper end surface of the hopper is always parallel to the ground, so that the device can transport potato slices to a high place;
[0015] 3. After the potato slices cut by the slicer are received by the receiving hopper whose upper width is greater than that of the conveyor belt, the potato slices fall onto the conveyor belt from the discharge port, and in this process, the potato slices that may fall to the outside of the conveyor belt are blocked by the side blocking plate. At the same time, the conveyor belt is rotated by the conveyor, and the slices are pushed by the triangular friction strip to realize the transportation of the potato slices. In this process, the small motor drives the hard-bristle brush wheel to rotate, so as to push the potato slices that fall on the edges of both sides of the conveyor belt and move toward the front end to the middle of the conveyor belt through the hard-bristle brush wheel and the centering plate to prevent the potato slices from falling. After that, the blocking strip can prevent the potato slices from rolling down from the rear end of the conveyor after the front end of the conveyor is lifted, thereby preventing the potato slices from falling off the conveyor device during the transfer process, and avoiding the waste of food and the increase of production costs.
[0016] 4. The rotating bristle brush wheel can not only push the potato slices that fall on the edges of both sides of the conveyor belt and move toward the front to the middle of the conveyor belt, but also reduce the probability of potato slices getting stuck between the conveyor belt and the centering plate, thereby optimizing the user experience of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 What is shown is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 What is shown is a schematic diagram of the bottom plate structure of the utility model;
[0019] Figure 3 What is shown is a schematic diagram of the structure of the hydraulic cylinder of the utility model;
[0020] Figure 4 Shown is a schematic diagram of the structure of the bristle brush wheel of the utility model;
[0021] Figure 5 What is shown is a schematic diagram of the receiving hopper structure of the present utility model.
[0022] Explanation of the reference numerals in the accompanying drawings: 1. lifting assembly; 2. anti-falling displacement assembly; 3. material receiving assembly; 101. bottom plate; 102. first rotating seat; 103. hydraulic cylinder; 104. second rotating seat; 105. double-hole support plate; 201. conveyor; 202. conveyor belt; 203. triangular friction strip; 204. first gear; 205. rear blocking strip; 206. side blocking plate; 207. centering plate; 208. bristle brush wheel; 209. small motor; 301. material receiving hopper; 302. material outlet; 303. second gear. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0024] See also Figure 1-2 The utility model provides an embodiment: a potato flour processing anti-drop slice lifting device, comprising a lifting component 1, an anti-drop displacement component 2, and a material receiving component 3; the upper end of the lifting component 1 is provided with the anti-drop displacement component 2; the rear end of the anti-drop displacement component 2 is provided with the material receiving component 3. The lifting component 1 is used to change the angle of the anti-drop displacement component 2 so that the device can transport potato slices to a high place, the anti-drop displacement component 2 is used to prevent the potato slices from falling from the conveying device during the transfer, and the material receiving component 3 is used to catch the potato slices that fall from other equipment and prevent them from falling to the outside of the equipment during this process. The lifting component 1 includes a bottom plate 101, a first rotating seat 102, a hydraulic cylinder 103, a second rotating seat 104, and a double-hole support plate 105; the first rotating seat 102 is fixedly connected to the front of the upper end of the bottom plate 101. The conveyor 201 can be supported by the first rotating seat 102, the second rotating seat 104 and the hydraulic cylinder 103 to flexibly change the height of the front end of the conveyor 201, so that the device can transport potato slices to a high place. The first rotating seat 102 is fixedly connected to the hydraulic cylinder 103; the rear end of the hydraulic cylinder 103 is fixedly connected to the second rotating seat 104; and the rear end of the bottom plate 101 is fixedly connected to a double-hole support plate 105.
[0025] See also Figure 3-4In this embodiment, the anti-falling displacement component 2 includes a conveyor 201, a conveyor belt 202, a triangular friction strip 203, a first gear 204, a rear blocking strip 205, a side blocking plate 206, a centering plate 207, a bristle brush wheel 208, and a small motor 209; the conveyor 201 is fixedly connected to the upper end of the second rotating seat 104; the conveyor belt 202 is rotatably connected to the conveyor 201; and a plurality of triangular friction strips 203 are fixedly connected to the outer side of the conveyor belt 202. The conveyor belt 202 is rotated by the conveyor 201, and the slices are pushed by the triangular friction strip 203 to realize the transportation of potato slices. In this process, the small motor 209 drives the hard-bristle brush wheel 208 to rotate, so that the potato slices that fall on the edges of the conveyor belt 202 and move toward the front end are pushed to the middle of the conveyor belt 202 by the hard-bristle brush wheel 208 and the centering plate 207 to prevent the potato slices from falling. Then, the blocking strip 205 can prevent the potato slices from rolling down from the rear end of the conveyor 201 after the front end of the conveyor 201 is lifted. At the same time, the rotating hard-bristle brush wheel 208 can reduce the probability of potato slices getting stuck between the conveyor belt 202 and the centering plate 207. The first gear 204 is fixedly connected to both sides of the conveyor 201 through a fixed shaft, and the first gear 204 is rotatably connected to the lower end of the double-hole support plate 105 through the fixed shaft; the rear end of the upper end surface of the conveyor 201 is fixedly connected to the rear blocking bar 205; the front ends of the rear blocking bar 205 are fixedly connected to the side blocking plates 206. The front ends of the side blocking plates 206 are fixedly connected to the centering plates 207; the centering plates 207 are rotatably connected to the bristle brush wheels 208; the upper ends of the bristle brush wheels 208 are rotatably connected to the small motor 209 through a coupling, and the small motor 209 is fixedly connected to the centering plates 207.
[0026] See also Figure 5 In this embodiment, the receiving assembly 3 includes a receiving hopper 301, a discharging port 302, and a second gear 303; the upper end of the first gear 204 is meshed with the second gear 303; the inner side of the second gear 303 is fixedly connected with the receiving hopper 301 through a fixed shaft, and the second gear 303 is rotatably connected to the upper end of the double-hole support plate 105 through the fixed shaft; the front end of the receiving hopper 301 is provided with a discharging port 302. When the front end of the conveyor 201 is lifted, the first gear 204 rotates the second gear 303, so that the upper end surface of the receiving hopper 301 is always parallel to the ground. After the potato slices cut by the slicer are received by the receiving hopper 301 whose upper end width is greater than the conveyor belt 202, the potato slices fall from the discharging port 302 onto the conveyor belt 202, and in this process, the potato slices that may fall to the outside of the conveyor belt 202 are blocked by the side blocking plate 206.
[0027] When working, the conveyor 201 can be supported by the first rotating seat 102, the second rotating seat 104 and the hydraulic cylinder 103 to flexibly change the height of the front end of the conveyor 201. When the front end of the conveyor 201 is lifted, the first gear 204 rotates the second gear 303, so that the upper end surface of the receiving hopper 301 is always parallel to the ground, so that the device can transport potato slices to a high place;
[0028] Next, after the potato slices cut by the slicer are received by the receiving hopper 301 whose upper end width is larger than the conveyor belt 202, the potato slices fall from the discharge port 302 onto the conveyor belt 202. In this process, the potato slices that may fall to the outside of the conveyor belt 202 are blocked by the side blocking plate 206. At the same time, the conveyor belt 202 is rotated by the conveyor 201, and the slices are pushed by the triangular friction strip 203 to realize the transportation of the potato slices. In this process, the small motor 209 drives the hard The brush wheel 208 rotates to push the potato slices that fall on the edges of both sides of the conveyor belt 202 and move toward the front end to the middle of the conveyor belt 202 through the hard brush wheel 208 and the centering plate 207 to prevent the potato slices from falling. After the front end of the conveyor 201 is lifted, the blocking bar 205 can prevent the potato slices from rolling down from the rear end of the conveyor 201, thereby preventing the potato slices from falling off the conveyor during the transfer process, thereby avoiding food waste and increasing production costs.
[0029] Furthermore, the rotating bristle brush wheel 208 can not only push the potato slices that fall on the edges of both sides of the conveyor belt 202 and move toward the front end to the middle of the conveyor belt 202, but also reduce the probability of the potato slices getting stuck between the conveyor belt 202 and the centering plate 207, thereby optimizing the user experience of the equipment.
[0030] Through the above steps, the lifting mechanism, the rotating material receiving mechanism and the anti-dropping mechanism are set, so that the user can flexibly change the height of the front end of the equipment to transport the potato slices to a high place, and prevent the potato slices from falling from the conveying device during the transfer process, thereby avoiding food waste and increasing production costs.
[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A potato flour processing anti-drop slice lifting device, comprising a lifting component (1); characterized in that: It also includes an anti-falling displacement component (2) and a material receiving component (3); the upper end of the lifting component (1) is provided with the anti-falling displacement component (2); and the rear end of the anti-falling displacement component (2) is provided with the material receiving component (3).
2. The anti-drop slice lifting device for potato flour processing according to claim 1, characterized in that: The lifting assembly (1) comprises a base plate (101), a first rotating seat (102), a hydraulic cylinder (103), a second rotating seat (104), and a double-hole supporting plate (105); the first rotating seat (102) is fixedly connected to the front of the upper end of the base plate (101).
3. The anti-drop slice lifting device for potato flour processing according to claim 2, characterized in that: A hydraulic cylinder (103) is fixedly connected to the first rotating seat (102); a second rotating seat (104) is fixedly connected to the rear end of the hydraulic cylinder (103); and a double-hole support plate (105) is fixedly connected to the rear of the upper end of the bottom plate (101).
4. The anti-drop slice lifting device for potato flour processing according to claim 3, characterized in that: The anti-drop displacement assembly (2) comprises a conveyor (201), a conveyor belt (202), a triangular friction strip (203), a first gear (204), a rear blocking strip (205), a side blocking plate (206), a centering plate (207), a bristle brush wheel (208), and a small motor (209); the conveyor (201) is fixedly connected to the upper end of the second rotating seat (104); the conveyor belt (202) is rotatably connected to the conveyor (201); and a plurality of triangular friction strips (203) are fixedly connected to the outer side of the conveyor belt (202).
5. The anti-drop slice lifting device for potato flour processing according to claim 4, characterized in that: Both sides of the conveyor (201) are fixedly connected to first gears (204) via fixed shafts, and the first gears (204) are rotatably connected to the lower end of the double-hole support plate (105) via the fixed shafts; a rear blocking bar (205) is fixedly connected to the rear end of the upper end surface of the conveyor (201); and both sides of the front end of the rear blocking bar (205) are fixedly connected to side blocking plates (206).
6. The anti-drop slice lifting device for potato flour processing according to claim 5, characterized in that: The front ends of the side blocking plates (206) are fixedly connected to the center focusing plates (207); the center focusing plates (207) are rotatably connected to the inside thereof with hard bristle brush wheels (208); the upper ends of the hard bristle brush wheels (208) are rotatably connected to the small motor (209) via a coupling, and the small motor (209) is fixedly connected to the center focusing plates (207).
7. The anti-drop slice lifting device for potato flour processing according to claim 5, characterized in that: The material receiving assembly (3) comprises a material receiving hopper (301), a material discharge port (302), and a second gear (303); the upper end of the first gear (204) is meshed with the second gear (303); the inner side of the second gear (303) is fixedly connected to the material receiving hopper (301) via a fixed shaft, and the second gear (303) is rotatably connected to the upper end of the double-hole support plate (105) via the fixed shaft; and the front end of the material receiving hopper (301) is provided with a material discharge port (302).