Ceramic tile forming mechanism facilitating drainage
By designing a mechanism that is convenient for drainage and an accurate filler mechanism in the ceramic tile forming device, the problems of water accumulation in the ceramic slurry and inaccurate mold position calibration in the prior art are solved, and longer equipment life and higher production efficiency and tile quality are achieved.
Patent Information
- Application Number
- CN202520473538.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2035-03-18
AI Technical Summary
The existing ceramic tile molding devices lack effective drainage mechanisms, which leads to rust or wear of molds and mechanical components, affecting the life of the equipment, and the inability to load and unload the materials at a fixed point during the molding process, affecting production efficiency and tile quality.
A ceramic tile forming mechanism for easy drainage is designed, including an operating platform, a drainage mechanism, a drive mechanism and a filler mechanism. The drainage mechanism realizes the timely discharge of the moisture of the ceramic slurry through the combination of drain rack, drainage plate, drainage tank and wastewater box; the filler mechanism realizes accurate position locking of the material box through the coordination of the driving gear, driven gear and rack.
It effectively solves the problem of water accumulation during the extrusion of ceramic slurry, extends the service life of the equipment, and improves production efficiency and tile quality through precise filler mechanisms.
Smart Images
Figure CN222779761U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic tile production, in particular to a ceramic tile forming mechanism which is convenient for drainage. Background Art
[0002] Ceramic bricks are hard flaky building decoration materials made of natural clay and other inorganic materials, such as quartz, feldspar, talc, etc., fired at high temperatures. They are widely used in building decoration, floors, walls, etc. In the production process of ceramic bricks, firstly, suitable raw materials are selected, screened and cleaned to remove impurities, then mixed, and then ground into powder by a grinder, and water and additives are added to stir into slurry to form ceramic slurry. Finally, the slurry is loaded into a mold by a special molding device and formed by high-pressure extrusion. It is often used to produce bricks with larger thickness or specific shape requirements; the inventor found that the prior art has the following problems in the process of realizing the utility model:
[0003] During the ceramic stamping process, the slurry is pressed into shape. During the pressing process, due to the action of external force, the water in the slurry may seep out to a certain extent. The existing molding device does not have a good drainage mechanism, and water will accumulate on the edge of the mold and the surface of the platform. In the case of long-term accumulation of water, the mold and mechanical parts may rust or other types of wear, shortening the service life of the equipment;
[0004] The mold does not have a fixed-point loading and unloading structure during the stamping process, and workers need to spend extra time to calibrate and adjust, which will directly affect production efficiency. The mold cannot be locked after manual calibration, and the molding process may also cause misalignment or offset, affecting the quality of the final tiles. Utility Model Content
[0005] The purpose of the utility model is to provide a ceramic tile forming mechanism that is easy to drain, so as to solve the problem that the accumulated water generated in the slurry extrusion process mentioned in the above background technology cannot be discharged in time, and the material cannot be loaded and unloaded at a fixed point during the die pressing process, and the position of the mold cannot be accurately locked. In order to achieve the above purpose, the utility model provides the following technical solutions: a ceramic tile forming mechanism that is easy to drain, including an operating platform, a drainage mechanism is installed on the surface of the operating platform, a driving mechanism is installed above the drainage mechanism, and a filling mechanism is installed on one side of the driving mechanism.
[0006] The drainage mechanism comprises a drain frame, a track is welded on the surface of the drain frame, a drain plate is arranged at the bottom of the drain frame, a drainage groove is arranged at the bottom of the front of the drain frame, and a waste water box is arranged at the bottom of one end of the drainage groove.
[0007] The driving mechanism comprises a driving gear, driven gears are meshed on both sides of the driving gear, and an output shaft of a driving motor is installed at the bottom of the driving gear.
[0008] The filling mechanism comprises a material box, the inner wall of the material box is slidably connected with a movable plate, a rack is welded on the front of the material box, auxiliary wheels are installed on the lower surface of the material box, and a handle is welded on the top of the movable plate.
[0009] Further preferably, a fixing frame is welded to the upper surface of the operating platform, a hydraulic rod is connected to the middle of the fixing frame by bolts, an upper pressure plate is installed at the end of the hydraulic rod by bolts, and telescopic rods are welded to the lower surface of the upper pressure plate.
[0010] Further preferably, the drain rack is welded to the upper surface of the operating platform, and a square water seepage groove is provided on the surface of the drain rack.
[0011] Further preferably, the drainage groove is inclined relative to the ground, the cross-section of the drainage board is configured to be wavy, and the drainage groove is located at the bottom of the front side of the drainage board.
[0012] Further preferably, there are three groups of the filling mechanisms, and the three groups of filling mechanisms are distributed side by side just above the drainage mechanism.
[0013] Further preferably, a meshing transmission structure is provided between the driven gear and the rack.
[0014] Further preferably, the filling mechanism forms a slide rail structure between the auxiliary wheel and the track.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] In the utility model, a drainage mechanism is arranged between the filling mechanism and the operating platform, and the square seepage groove on the surface of the drain rack can timely drain the water squeezed out of the ceramic slurry. The inner wall of the drain board is arranged in an inclined shape to facilitate drainage. The wave-shaped design can effectively guide the water flow and reduce water retention. The drainage groove is arranged at the bottom of the drain board to collect the remaining water into the waste box, thereby preventing water accumulation on the equipment surface and reducing equipment loss.
[0017] In the utility model, three groups of filling mechanisms are distributed side by side, the first group is for loading, the second group is for die pressing, and the third group is for unloading. The three groups of filling mechanisms are arranged as a whole and can be operated simultaneously, saving time. The three racks are seamlessly connected to form a whole long strip. The number of tooth surfaces of the driving gear and the driven gear is fourteen, and the number of tooth surfaces of the rack is twenty-eight. The driven gear rotates two circles to accurately transport the first group of filling mechanisms filled with ceramic slurry to the bottom of the upper pressing plate. When the driving gear stops rotating, the driven gear clamps the rack to lock the position of the middle filling mechanism, thereby preventing the middle material box from shifting during die pressing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model from top view;
[0020] Figure 3 This is a schematic diagram of the front cross-sectional structure of the drainage mechanism of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the drainage mechanism of the utility model;
[0022] Figure 5 This is a schematic diagram of the structure of the utility model after the movable plate is slid out.
[0023] In the figure: 1. operating platform; 2. drainage mechanism; 201. drain rack; 202. track; 203. drain board; 204. drain trough; 205. waste water box; 3. driving mechanism; 301. driving gear; 302. driven gear; 303. driving motor; 4. filling mechanism; 401. material box; 402. movable plate; 403. rack; 404. auxiliary wheel; 405. handle; 5. fixed frame; 6. hydraulic rod; 7. upper pressure plate; 8. telescopic rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 5 The utility model provides a technical solution: a ceramic tile forming mechanism for facilitating drainage, comprising an operating platform 1, a drainage mechanism 2 is installed on the surface of the operating platform 1, a driving mechanism 3 is installed above the drainage mechanism 2, and a filling mechanism 4 is installed on one side of the driving mechanism 3.
[0026] The drainage mechanism 2 includes a drain frame 201 , a track 202 is welded on the surface of the drain frame 201 , a drain plate 203 is provided at the bottom of the drain frame 201 , a drainage groove 204 is provided at the bottom of the front of the drain frame 201 , and a waste water box 205 is provided at the bottom of one end of the drainage groove 204 .
[0027] The driving mechanism 3 comprises a driving gear 301 , with driven gears 302 meshing on both sides of the driving gear 301 , and an output shaft of a driving motor 303 is mounted at the bottom of the driving gear 301 .
[0028] The filling mechanism 4 includes a material box 401 , the inner wall of which is slidably connected with a movable plate 402 , a rack 403 is welded to the front of the material box 401 , an auxiliary wheel 404 is installed on the lower surface of the material box 401 , and a handle 405 is welded to the top of the movable plate 402 .
[0029] In this embodiment, Figure 1 As shown, a fixing frame 5 is welded to the upper surface of the operating platform 1, a hydraulic rod 6 is connected to the middle part of the fixing frame 5 by bolts, an upper pressure plate 7 is installed on the end of the hydraulic rod 6 by bolts, and telescopic rods 8 are welded to the lower surface of the upper pressure plate 7. It should be noted that the piston rod of the hydraulic rod 6 is connected to the upper pressure plate 7, driving the upper pressure plate 7 to perform lifting activities, and the telescopic rods 8 around it control the movement trajectory of the upper pressure plate 7 to prevent deviation.
[0030] In this embodiment, Figure 1 and Figure 2 As shown, the drain rack 201 is welded to the upper surface of the operating platform 1, and a square water seepage groove is provided on the surface of the drain rack 201; it should be noted that the drain rack 201 supports the filling mechanism 4, and the square water seepage groove on the surface of the drain rack 201 can drain the water squeezed out of the ceramic slurry in time.
[0031] In this embodiment, Figure 3 and Figure 4 As shown, the drainage groove 204 is inclined relative to the ground, the cross-section of the drainage board 203 is set to be wavy, and the drainage groove 204 is located at the front bottom of the drainage board 203; it should be noted that the water that penetrates from the drain rack 201 is received by the drainage board 203, and the inner wall of the drainage board 203 is set to be inclined to facilitate drainage. The wavy design can effectively guide the water flow and reduce water retention. The drainage groove 204 is arranged at the bottom of the drainage board 203, and the remaining water is concentrated into the waste box 401.
[0032] In this embodiment, Figure 2 As shown, there are three groups of filling mechanisms 4, and the three groups of filling mechanisms 4 are distributed side by side directly above the drainage mechanism 2; it should be noted that the three groups of filling mechanisms 4 are distributed side by side, the first group is for loading, the second group is for pressing, and the third group is for unloading. The three groups of filling mechanisms 4 are set as a whole and can be operated simultaneously to save time.
[0033] In this embodiment, Figure 2 and Figure 5As shown, a meshing transmission structure is set between the driven gear 302 and the rack 403; it should be noted that the three racks 403 are seamlessly connected to form a whole long strip, the number of tooth surfaces of the driving gear 301 and the driven gear 302 is fourteen, and the number of tooth surfaces of the rack 403 is twenty-eight. The driven gear 302 rotates two circles to accurately transport the first group of ceramic slurry filling mechanism 4 to the bottom of the upper pressure plate 7. When the driving gear 301 stops rotating, the driven gear 302 clamps the rack 403 to lock the position of the middle filling mechanism 4, thereby preventing the middle material box 401 from shifting during molding.
[0034] In this embodiment, Figure 1 As shown, the filling mechanism 4 forms a slide rail structure with the auxiliary wheel 404 and the track 202; it should be noted that the auxiliary wheel 404 is embedded in the track 202 and rolls along the track 202, while assisting the sliding, it controls the horizontal movement route of the material box 401 of the filling mechanism 4 to avoid deviation.
[0035] The use method and advantages of the utility model: When the ceramic tile forming mechanism that is convenient for drainage is used, the working process is as follows:
[0036] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, first, ceramic mortar is injected into the material box 401 of the first group of filling mechanisms 4, and the driving motor 303 is started. The driving motor 303 adopts a servo motor, and the output shaft of the driving motor 303 is controlled to rotate two circles each time it is turned on, and the driving gear 301 rotates two circles counterclockwise, driving the two driven gears 302 to rotate two circles clockwise, and the first group of filling mechanisms 4 filled with ceramic slurry is moved to slide to the bottom of the middle upper pressure plate 7, and then the second group of filling mechanisms 4 is inserted along the track 202. When inserting, the end of the rack 403 is connected, and the hydraulic rod 6 is started. The piston rod of the hydraulic rod 6 drives the upper pressure plate 7 to press down, and the ceramic slurry in the first group of material boxes 401 is extruded and formed. While the hydraulic rod 6 is pressed down, new ceramic mortar is injected into the material box 401 of the second group. After the die pressing is completed, the driving motor 303 is started again to drive the active gear 301 to rotate, and the two driven gears 302 rotate synchronously, one for loading and the other for unloading. At this time, the first group of filling mechanisms 4 slides to the far right to start unloading. Hold the handle 405 and pull out the movable plate 402 to pull out the formed ceramic tiles. At this time, the second group of filling mechanisms 4 is located in the middle, and the third group of filling mechanisms 4 is inserted. Ceramic mortar is injected into the third group of filling mechanisms 4 again, and finally the first group of filling mechanisms 4 after unloading are reinserted into the track 202. The three groups of components form a cycle, and the water squeezed out during the ceramic mortar extrusion process penetrates from the drain rack 201 to the surface of the drain board 203, and is gathered in the waste water box 205 through the drain groove 204. The waste water box 205 can be slid along the lower surface of the operating platform 1 to be taken out for cleaning.
[0037] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A ceramic tile forming mechanism for facilitating drainage, comprising an operating platform (1), characterized in that: A drainage mechanism (2) is installed on the surface of the operating platform (1), a driving mechanism (3) is installed above the drainage mechanism (2), and a filling mechanism (4) is installed on one side of the driving mechanism (3); The drainage mechanism (2) comprises a drain rack (201), a track (202) is welded on the surface of the drain rack (201), a drain plate (203) is provided at the bottom of the drain rack (201), a drainage groove (204) is provided at the bottom of the front side of the drain rack (201), and a waste water box (205) is provided at the bottom of one end of the drainage groove (204); The driving mechanism (3) comprises a driving gear (301), with driven gears (302) meshing on both sides of the driving gear (301), and an output shaft of a driving motor (303) being mounted on the bottom of the driving gear (301); The filling mechanism (4) comprises a material box (401), the inner wall of the material box (401) is slidably connected to a movable plate (402), a rack (403) is welded to the front of the material box (401), auxiliary wheels (404) are installed on the lower surface of the material box (401), and a handle (405) is welded to the top of the movable plate (402).
2. The ceramic tile forming mechanism for facilitating drainage according to claim 1, characterized in that: A fixing frame (5) is welded to the upper surface of the operating platform (1); a hydraulic rod (6) is connected to the middle of the fixing frame (5) via bolts; an upper pressure plate (7) is installed at the end of the hydraulic rod (6) via bolts; and telescopic rods (8) are welded to the lower surface of the upper pressure plate (7) around the periphery.
3. The ceramic tile forming mechanism for facilitating drainage according to claim 1, characterized in that: The drain rack (201) and the upper surface of the operating platform (1) are welded, and a square water seepage groove is provided on the surface of the drain rack (201).
4. The ceramic tile forming mechanism for facilitating drainage according to claim 1, characterized in that: The drainage groove (204) is inclined relative to the ground, the cross section of the drainage board (203) is configured to be wavy, and the drainage groove (204) is located at the bottom of the front side of the drainage board (203).
5. The ceramic tile forming mechanism for facilitating drainage according to claim 1, characterized in that: The packing mechanisms (4) are provided in three groups in total, and the three groups of packing mechanisms (4) are arranged side by side directly above the drainage mechanism (2).
6. The ceramic tile forming mechanism for facilitating drainage according to claim 1, characterized in that: A meshing transmission structure is provided between the driven gear (302) and the rack (403).
7. The ceramic tile forming mechanism for facilitating drainage according to claim 1, characterized in that: The filling mechanism (4) forms a slide rail structure through the auxiliary wheel (404) and the track (202).