Demolding device for rubber processing

By designing a rubber processing demolding device including an electric cylinder, a connecting block, a hollow disc and a high-pressure air pump, the problem of difficult to release a smaller mold in the prior art is solved, and efficient demolding and rubber cutting of a small mold is achieved.

CN222779865UActive Publication Date: 2025-04-22NINGGUO HUITENG RUBBER PLASTIC CO LTD

Patent Information

Application Number
CN202421584101.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-04-22
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The demolding device of existing rubber processing equipment is difficult to adapt to demolding of smaller molds. The overall thickness is large and cannot enter the upper and lower mold gaps, resulting in inconvenience in demolding.

Method used

A demolding device for rubber processing is designed, including a base, a demolding mechanism, a feeding mechanism and an inlet and outlet mechanism. The connecting block is lifted and lowered by the electric cylinder, and the height of the hollow disc is adjusted so that it is parallel to the upper and lower mold gaps. The screw rod and the wire block mechanism drive the hollow disk into the gap, and the suction nozzle generates negative pressure through a high-pressure air pump to absorb rubber.

Benefits of technology

Efficient mold release of smaller molds is achieved, and the mold gap is conveniently entered through hollow discs and air pipes with narrow overall thickness, which improves the practicality and applicability of the mold release device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber processing, in particular to a demoulding device for rubber processing, which comprises a base, a demoulding mechanism is arranged above the base, a blanking mechanism convenient for blanking of the demoulding mechanism is arranged on the demoulding mechanism, and an in-out mechanism for driving the demoulding mechanism to move is arranged at the top of the base. Universal wheels are arranged at the four corners of the bottom of the base, and a handrail is installed on one side of the top of the base. Through the arrangement of the demolding mechanism and the in-out mechanism, the screw rod rotates to drive the screw block to move, so that the hollow disc can enter the gap, then the electric cylinder descends, the suction nozzle at the bottom of the hollow disc is in contact with rubber in the lower mold, the high-pressure air pump is started, the suction nozzle generates negative pressure, so that the rubber can be adsorbed, and then the screw rod rotates reversely; due to the fact that the overall thickness of the hollow disc and the air pipe is small, demolding can be conveniently carried out in a small mold, and practicability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber processing, in particular to a demoulding device for rubber processing. Background Art

[0002] Rubber refers to a highly elastic polymer material with reversible deformation. It is elastic at room temperature and can produce large deformation under very small external force. It can return to its original shape after the external force is removed. Rubber is a completely amorphous polymer. Rubber is divided into natural rubber and synthetic rubber. Natural rubber is processed by extracting gum from plants such as rubber trees and rubber grass. After the rubber is formed in the mold, a demolding device is needed to demold the rubber in the lower mold of the mold.

[0003] Announcement No.: CN210999639U includes two support plates, the tops of the two support plates are fixedly connected with U-shaped frames, and the demoulding machine of the rubber processing equipment has a better demoulding effect by arranging an electric telescopic rod and a mounting plate, etc., and the electric telescopic rod is used to drive the suction cup to move, so that the rubber in the mold can be sucked up. The demoulding agent is arranged inside the storage box, so that the rubber in the mold can be taken out. The second groove and the connecting column are arranged, so that the demoulding machine of the rubber processing equipment has a better shock-absorbing effect when moving, and the spring is arranged to make the demoulding machine of the rubber processing equipment have a better shock-absorbing effect.

[0004] The applicant found that there are some shortcomings in use: the rubber molding mold usually includes an upper mold and a lower mold. After molding, the upper mold rises a certain distance to form a certain gap with the lower mold, and the rubber is located in the lower mold. For some small rubber products such as rubber discs, the mold itself is small, and the distance between the upper and lower molds after separation is also small. However, due to the overall thickness of the patent, it may not be possible to enter the gap between the upper and lower molds, making it inconvenient to demold smaller molds.

[0005] Therefore, the utility model designs a demoulding device for rubber processing to solve the problems existing in the prior art. Utility Model Content

[0006] The utility model aims to provide a demoulding device for rubber processing to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a demolding device for rubber processing, comprising: a base, a demolding mechanism is provided above the base, a unloading mechanism is provided on the demolding mechanism for facilitating the unloading of the demolding mechanism, an entry and exit mechanism is provided on the top of the base for driving the demolding mechanism to move, universal wheels are provided at the four corners of the bottom of the base, and a handrail is installed on one side of the top of the base.

[0008] Preferably, the demoulding mechanism includes an electric cylinder, the output end of the electric cylinder is connected to a connecting block, the connecting block is provided with an air pipe, the bottom of the air pipe is connected to a hollow disk, the bottom of the hollow disk is provided with a plurality of suction nozzles, and one end of the electric cylinder is equipped with a high-pressure air pump connected to the air pipe, the thickness of the air pipe and the hollow disk is narrow, which is convenient for demoulding smaller molds.

[0009] Preferably, the unloading mechanism includes a groove, which is opened at one end of the connecting block. A rotating shaft rotatably mounted with the connecting block is provided in the groove. A connecting disk is installed in the middle of the outer side of the rotating shaft. One side of the connecting disk is connected to the air pipe. The rotating shaft rotates 90 degrees, so that the air pipe drives the hollow disk to rotate 90 degrees, so that the demolded rubber is rotated away from the top of the base, and then the high-pressure air pump is turned off, the rubber can fall automatically, and a collection box can be placed directly below the hollow disk.

[0010] Preferably, the entry and exit mechanism includes a bottom groove, which is opened on a side of the top of the base away from the armrest, and a screw rod rotatably mounted with the base is provided in the bottom groove, and a screw block is slidably mounted on the outer wall of the screw rod through a thread, and the screw block is slidably connected to the bottom groove, and the top of the screw block is connected to the bottom of the electric cylinder. The screw rod rotates forward and backward, so that the screw block can move left and right in the bottom groove, thereby conveniently driving the hollow disk in and out of the gap between the upper and lower molds.

[0011] Preferably, rollers are provided at the four corners of the bottom of the wire block, and the rollers are rollingly connected to the base. The movement of the wire block drives the rollers to roll on the base, which can reduce the friction between the wire block and the base.

[0012] Preferably, a battery box is provided on the top of the base on one side of the armrest, and a PLC controller is provided on the top of the battery box. Batteries are conveniently placed in the battery box to power electrical components, and the PLC controller is convenient for staff to control.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model sets a demoulding mechanism and an in-and-out mechanism, and the electric cylinder drives the connection block to rise and fall to adjust the height of the hollow disk. After the hollow disk is parallel to the gap between the upper and lower molds, the screw rod rotates to drive the wire block to move, so that the hollow disk can enter the gap. Then the electric cylinder descends, so that the suction nozzle at the bottom of the hollow disk contacts the rubber in the lower mold. The high-pressure air pump is started to generate negative pressure to absorb the rubber. Then the screw rod is reversed to make it descend and leave between the upper and lower molds to complete demoulding. Since the overall thickness of the hollow disk and the air pipe is relatively narrow, it is convenient to demould in a smaller mold, thereby improving practicality.

[0015] 2. The utility model sets a material discharge mechanism. After the rubber leaves the mold, the rotating shaft rotates 90 degrees, so that the air pipe drives the hollow disk to rotate 90 degrees, so that the rubber leaves the top of the base, and then the electric cylinder descends to drive the rubber to the lowest point. When the high-pressure air pump is turned off, the rubber can fall automatically. A collection box can be placed just below the hollow disk to collect the rubber, which is convenient for the discharge of the rubber after demolding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a main schematic diagram of the utility model;

[0017] Figure 2 It is a bottom view schematic diagram of the utility model;

[0018] Figure 3 For the utility model Figure 1 Enlarged schematic diagram of the structure at point a.

[0019] In the figure: 1. base; 2. demoulding mechanism; 3. unloading mechanism; 4. in-and-out mechanism; 5. universal wheel; 6. handrail; 7. battery box; 8. PLC controller; 201. electric cylinder; 202. connecting block; 203. air pipe; 204. hollow disk; 205. suction nozzle; 206. high-pressure air pump; 301. groove; 302. rotating shaft; 303. connecting disk; 401. bottom groove; 402. screw rod; 403. screw block. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 The utility model provides an embodiment: a demoulding device for rubber processing, comprising: a base 1, a demoulding mechanism 2 is arranged above the base 1, a material unloading mechanism 3 is arranged on the demoulding mechanism 2 for facilitating the unloading of the demoulding mechanism 2, an in-and-out mechanism 4 is arranged on the top of the base 1 for driving the demoulding mechanism 2 to move, universal wheels 5 are arranged at the four corners of the bottom of the base 1, and a handrail 6 is installed on one side of the top of the base 1.

[0022] See also Figure 1-2In this embodiment: the demoulding mechanism 2 includes an electric cylinder 201, the output end of the electric cylinder 201 is connected to a connecting block 202, an air pipe 203 is provided on the connecting block 202, the bottom of the air pipe 203 is connected to a hollow disk 204, a plurality of suction nozzles 205 are provided at the bottom of the hollow disk 204, a high-pressure air pump 206 connected to the air pipe 203 is installed at one end of the electric cylinder 201, and the high-pressure air pump and the air pipe are connected by a telescopic hose.

[0023] See also Figure 3 In this embodiment: the unloading mechanism 3 includes a groove 301, the groove 301 is opened at one end of the connecting block 202, a rotating shaft 302 rotatably mounted with the connecting block 202 is provided in the groove 301, a connecting disk 303 is installed in the middle of the outer side of the rotating shaft 302, one side of the connecting disk 303 is connected to the air pipe 203, and the top of the rotating shaft is connected to the output end of the driving motor.

[0024] See also Figure 1 In this embodiment: the entry and exit mechanism 4 includes a bottom groove 401, which is opened on the side of the top of the base 1 away from the handrail 6, and a screw rod 402 rotatably mounted with the base 1 is provided in the bottom groove 401, and a screw block 403 is slidably mounted on the outer wall of the screw rod 402 through a thread, and the screw block 403 is slidably connected to the bottom groove 401, and the top of the screw block 403 is connected to the bottom of the electric cylinder 201, and one side of the screw rod is connected to the output end of the servo motor.

[0025] See also Figure 1 In this embodiment: rollers are provided at the four corners of the bottom of the wire block 403, and the rollers are rollingly connected to the base 1.

[0026] See also Figure 1 In this embodiment: a battery box 7 is provided on the top of the base 1 on one side of the armrest 6, a PLC controller 8 is provided on the top of the battery box 7, and batteries are provided in the battery box.

[0027] Working principle: Move the base 1 to the side of the rubber mold equipment. After molding, the upper mold of the mold rises and leaves the lower mold, and a gap is generated between the upper mold and the lower mold. The screw rod 402 rotates to drive the screw block 403 close to the mold, so that the hollow disk 204 moves into the gap. The electric cylinder 201 drives the hollow disk 204 down, so that the suction nozzle 205 contacts the rubber in the lower mold, and then the high-pressure air pump 206 is started to make the suction nozzle 205 generate negative pressure to absorb the rubber. Then the electric cylinder 201 drives the hollow disk 204 to rise, so that the rubber can be sucked out of the lower mold. Demolding. After demolding, the screw rod 402 rotates in the opposite direction, so that the wire block 403 drives the rubber away from the mold. Finally, the shaft 302 drives the connecting plate 303 to rotate 90 degrees, so that the rubber rotates 90 degrees and leaves the top of the base 1. Then the electric cylinder 201 drives the rubber to drop to the lowest point, and the high-pressure air pump 206 is turned off. The rubber at the bottom of the suction nozzle 205 can automatically fall off to complete the unloading. A rubber collection box can be placed directly below the suction nozzle 205. The contents not described in detail in this description belong to the prior art known to professional and technical personnel in this field.

[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A demoulding device for rubber processing, comprising: The base (1) is characterized in that: a demoulding mechanism (2) is provided above the base (1), a material unloading mechanism (3) is provided on the demoulding mechanism (2) for facilitating the unloading of materials by the demoulding mechanism (2), an entry and exit mechanism (4) is provided on the top of the base (1) for driving the demoulding mechanism (2) to move, universal wheels (5) are provided at the four corners of the bottom of the base (1), and a handrail (6) is installed on one side of the top of the base (1).

2. A demoulding device for rubber processing according to claim 1, characterized in that: The demoulding mechanism (2) comprises an electric cylinder (201), the output end of the electric cylinder (201) is connected to a connection block (202), an air pipe (203) is provided on the connection block (202), the bottom of the air pipe (203) is connected to a hollow disk (204), a plurality of suction nozzles (205) are provided at the bottom of the hollow disk (204), and a high-pressure air pump (206) connected to the air pipe (203) is installed at one end of the electric cylinder (201).

3. A demoulding device for rubber processing according to claim 2, characterized in that: The unloading mechanism (3) comprises a groove (301), wherein the groove (301) is provided at one end of the connecting block (202), wherein a rotating shaft (302) rotatably mounted to the connecting block (202) is provided in the groove (301), and a connecting disk (303) is installed in the middle of the outer side of the rotating shaft (302), and one side of the connecting disk (303) is connected to the air pipe (203).

4. A demoulding device for rubber processing according to claim 1, characterized in that: The entry and exit mechanism (4) comprises a bottom groove (401), the bottom groove (401) being opened on a side of the top of the base (1) away from the handrail (6), a screw rod (402) being provided in the bottom groove (401) and being rotatably mounted with the base (1), a screw block (403) being slidably mounted on the outer wall of the screw rod (402) via a thread, the screw block (403) being slidably connected with the bottom groove (401), and the top of the screw block (403) being connected with the bottom of the electric cylinder (201).

5. A demoulding device for rubber processing according to claim 4, characterized in that: Rollers are provided at the four corners of the bottom of the wire block (403), and the rollers are rollingly connected to the base (1).

6. A demoulding device for rubber processing according to claim 1, characterized in that: A battery box (7) is provided on the top of the base (1) and located on one side of the handrail (6), and a PLC controller (8) is provided on the top of the battery box (7).

Citation Information

Patent Citations

  • Rubber processing equipment demoulding machine

    CN210999639U

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