Carrier film processing and embossing device

By designing a detachable fixed disc and threaded rod mechanism, as well as an electric slider and gear system, the problem of load-bearing film processing embossing device when replacing the embossing roller and adjusting the embossing effect is solved, and the rapid replacement of the embossing roller and uniformity and high quality of the embossing effect are achieved.

CN222780010UActive Publication Date: 2025-04-22JIANGSU YIWEINUO NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421001709.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-04-22
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing load-bearing film processing embossing device is troublesome when replacing the embossing roller, wastes manpower and material resources, and it is difficult to effectively adjust the embossing effect.

Method used

A load-bearing film processing embossing device is designed, adopting a detachable fixed disk and threaded rod mechanism, so that the embossing rollers can be easily installed and disassembled, and the pressure roller spacing is adjusted through electric sliders and gear systems to accommodate different thicknesses of load-bearing films.

Benefits of technology

The rapid replacement and adjustment of the embossing roller is realized, which reduces the difficulty of manual operation, improves the uniformity and quality of the embossing effect, and saves manpower and material resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carrier film processing knurling device, and particularly relates to the technical field of carrier film processing, the carrier film processing knurling device comprises a C-shaped plate, when a knurling roller needs to be replaced, a threaded rod is rotated to drive a rectangular block to rotate, the rectangular block can conveniently penetrate through a rectangular groove, a rotating plate is rotated upwards to enable a hemisphere to be far away from a fixed disc, and the knurling roller is taken down for replacement; after replacement, a fixing disc is slidably mounted on the first rotating disc, the fixing disc is fixed in advance, a hemisphere is inserted into the fixing disc, a threaded rod is rotated to enable a rectangular block and a rectangular groove to be in a perpendicular state, the fixing disc is fixed while a rotating plate is fixed, the knurling roller is convenient to mount and dismount, and the working difficulty of manual mounting and dismounting of the knurling roller is reduced; the distance between the first pressing roller and the second pressing roller can be adjusted according to the thickness of a bearing film, the distance between the two embossing rollers can be adjusted at the same time, the bearing film can penetrate through the position between the first pressing roller and the second pressing roller and penetrate through the position between the two embossing rollers at the same time, the first pressing roller and the second pressing roller can flatten the bearing film, and wrinkles are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of carrier film processing, in particular to a carrier film processing embossing device. Background Art

[0002] The FPC thin plate carrier film is composed of ultra-transparent polyester film (PET) coated with special silicone, then laminated with PET release film, and then laminated with PET protective film on the hardened surface. It is suitable for use when the thickness of the FPC substrate is thin, and provides a variety of options such as ordinary carrier film and high-temperature resistant carrier film. It is suitable for protecting the surface of electronic products and products that need protection, especially in the entire FPC process, it plays a role in protecting the process from accidental scratches.

[0003] A Chinese patent with publication number CN217968380U discloses an embossing device for PE film production and processing. Through the arrangement of a support, an electric hydraulic rod, a first connecting rod, a second connecting rod and a U-shaped bracket, the first embossing roller can achieve the purpose of vertical lifting, thereby automatically adjusting the embossing effect according to product requirements, effectively improving the efficiency of the embossing adjustment stage, and ensuring that the gap between the first embossing roller and the second embossing roller is uniform, thereby making the embossing effect uniform, ensuring quality and having a good appearance.

[0004] However, in the above scheme, when the device is used for a long time, the embossing roller needs to be repaired and cleaned. The embossing roller needs to be disassembled for cleaning. However, the device is troublesome when the embossing roller needs to be replaced, which wastes manpower and material resources.

[0005] Therefore, it is necessary to invent a carrier film processing embossing device. Utility Model Content

[0006] The utility model aims to provide a device for embossing a carrier film to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for processing embossing of a carrier film, comprising a C-shaped plate, a C-shaped frame 1 and a C-shaped frame 2 are slidably arranged between the C-shaped plates, a pressure roller 1 is rotatably arranged between the two side walls of the C-shaped frame 1, a pressure roller 2 is rotatably arranged between the two side walls of the C-shaped plate, a fixed plate 1 symmetrically distributed is fixedly arranged at the bottom of the C-shaped frame 2, a connecting rod is fixedly arranged between the two side walls of the C-shaped plate, a fixed plate 2 symmetrically distributed is fixedly arranged at the top of the connecting rod, an embossing roller is detachably arranged between the two fixed plates 1 and 2, a turntable 1 and a turntable 2 are rotatably arranged on one side of the fixed plate 1 and the fixed plate 2, and a detachable mechanism is arranged on one side of the turntable 1 and the turntable 2;

[0008] The detachable mechanism includes two fixed plates, which are respectively slidably mounted on one side of turntable one and turntable two, the fixed plates are fixedly connected to the embossing roller, a C-shaped rod is fixedly provided on one side of turntable one, a rotating plate is rotatably provided between the two side walls of the C-shaped rod, a rectangular groove is opened on one side of the rotating plate, a threaded rod is movably inserted in the rectangular groove, one end of the threaded rod is threadedly connected to turntable one, and a rectangular block is fixedly provided on the other end of the threaded rod, the rectangular block passes through the rectangular groove, a hemisphere is provided on one side of the end of the rotating plate, and the hemisphere is movably clamped into the fixed plate.

[0009] Preferably, a slider 1 is fixedly provided on one side of the fixed disk, a slide groove 1 is provided on one side of the rotating disk 1, and the slider 1 is slidably installed in the slide groove 1.

[0010] Preferably, a spherical groove is provided on one side of the fixed disk, and the hemisphere is movably inserted into the spherical groove.

[0011] Preferably, an electric slider 1 is slidably provided on one side of the C-shaped plate, a cross bar is fixedly provided on the bottom of the electric slider 1, and the cross bar is fixedly connected to the C-shaped frame 1 and the C-shaped frame 2 respectively.

[0012] Preferably, a block 1 is fixedly provided on one side of the electric slider 1, a slide groove 2 is opened on one side of the C-shaped plate, and the block 1 is slidably installed in the slide groove 2.

[0013] Preferably, motor 1 and motor 2 are fixedly provided on one side of the outer wall of the C-shaped plate, the output shaft of motor 2 passes through the C-shaped plate and a rotating shaft 2 is fixedly provided at its end, the rotating shaft 2 is fixedly connected to pressure roller 2, and a gear 2 is fixedly provided on the outer side of one end of the rotating shaft 2.

[0014] Preferably, a rotating shaft 1 is rotatably provided between the two side walls of the C-shaped frame 1, the rotating shaft 1 is fixedly connected to a pressure roller 1, a gear 1 is fixedly provided on the outer side of one end of the rotating shaft 1, and the gear 1 is meshingly connected to a gear 2.

[0015] Preferably, the output shaft of the motor 1 passes through the C-shaped plate and a rotating column is fixedly provided at the end thereof, and the rotating column is fixedly connected to the turntable 2.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. When the embossing roller needs to be replaced, the threaded rod can be rotated to drive the rectangular block to rotate so that the rectangular block is parallel to the rectangular groove, which is convenient for the rectangular block to penetrate the rectangular groove, and then the rotating plate can be rotated upward to make the hemisphere away from the fixed disk, and then the fixed disk can be removed from the rotating disk, and then the embossing roller can be removed for replacement. After replacement, the fixed disk can be slid and installed on the rotating disk to pre-fix the fixed disk, and then the rotating plate is rotated to insert the hemisphere into the fixed disk, and then the threaded rod is rotated to drive the rectangular block to be vertical to the rectangular groove, and the rotating plate is fixed while the fixed disk is fixed, which is convenient for the installation and removal of the embossing roller and reduces the difficulty of manual installation and removal.

[0018] 2. The distance between pressing roller 1 and pressing roller 2 can be adjusted according to the thickness of the carrier film, and the distance between the two embossing rollers can be adjusted at the same time. The carrier film can pass between pressing roller 1 and pressing roller 2, and pass between the two embossing rollers at the same time. Pressing roller 1 and pressing roller 2 can flatten the carrier film to avoid wrinkles. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The overall structural diagram provided by the utility model;

[0020] Figure 2 A schematic diagram of the structure of a motor provided by the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the second pressing roller provided by the utility model;

[0022] Figure 4 This is a structural schematic diagram of a fixing plate provided by the utility model.

[0023] In the figure: 1, C-type plate; 11, electric slider 1; 12, cross bar; 13, C-type frame 1; 131, rotating shaft 1; 132, gear 1; 134, pressure roller 1; 14, rotating shaft 2; 141, gear 2; 142, pressure roller 2; 18, motor 1; 181, rotating column; 19, motor 2; 21, C-type frame 2; 22, fixed plate 1; 221, turntable 1; 222, C-type rod; 223, turntable; 224, rectangular groove; 225, threaded rod; 226, rectangular block; 227, hemisphere; 23, connecting rod; 24, fixed plate 2; 241, turntable 2; 25, fixed disk; 27, embossing roller. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example: Figure 1-Figure 4 As shown, the utility model provides a bearing film processing embossing device, comprising a C-type plate 1, between which a C-type frame 1 13 and a C-type frame 2 21 are slidably provided, a pressure roller 134 is rotatably provided between the two side walls of the C-type frame 13, a pressure roller 2 142 is rotatably provided between the two side walls of the C-type plate 1, a symmetrically distributed fixed plate 1 22 is fixedly provided at the bottom of the C-type frame 21, a connecting rod 23 is fixedly provided between the two side walls of the C-type plate 1, a symmetrically distributed fixed plate 24 is fixedly provided on the top of the connecting rod 23, an embossing roller 27 is detachably provided between the two fixed plates 1 22 and the fixed plates 2 24, a turntable 1 221 and a turntable 2 241 are rotatably provided on one side of the fixed plate 1 22 and the fixed plate 2 24, and a detachable mechanism is provided on one side of the turntable 1 221 and the turntable 2 241;

[0026] The detachable mechanism includes two fixed plates 25, and the two fixed plates 25 are respectively slidably mounted on one side of the turntable 1 221 and the turntable 2 241, and the fixed plates 25 are fixedly connected to the embossing roller 27. A C-shaped rod 222 is fixedly provided on one side of the turntable 1 221, and a rotating plate 223 is rotatably provided between the two side walls of the C-shaped rod 222. A rectangular groove 224 is opened on one side of the rotating plate 223, and a threaded rod 225 is movably inserted in the rectangular groove 224. One end of the threaded rod 225 is threadedly connected to the turntable 1 221, and the other end of the threaded rod 225 is fixedly provided with a rectangular block 226, and the rectangular block 226 passes through the rectangular groove 224. A hemisphere 227 is provided on one side of the end of the rotating plate 223, and the hemisphere 227 is movably clamped into the fixed plate 25.

[0027] Furthermore, a slider 1 is fixedly provided on one side of the fixed disk 25 , and a slide groove 1 is provided on one side of the rotating disk 221 , and the slider 1 is slidably installed in the slide groove 1, so as to facilitate pre-fixing of the fixed disk 25 .

[0028] Furthermore, a spherical groove is provided on one side of the fixing plate 25 , and the hemispherical body 227 is movably inserted into the spherical groove to facilitate fixing the fixing plate 25 .

[0029] Furthermore, an electric slider 11 is slidably provided on one side of the C-shaped plate 1, and a cross bar 12 is fixedly provided at the bottom of the electric slider 11. The cross bar 12 is respectively fixedly connected to the C-shaped frame 13 and the C-shaped frame 21 to facilitate the sliding of the C-shaped frame 13 and the C-shaped frame 21.

[0030] Furthermore, a block 1 is fixedly provided on one side of the electric slider 11, and a slide groove 2 is opened on one side of the C-shaped plate 1. The block 1 is slidably installed in the slide groove 2 to facilitate the sliding of the electric slider 11.

[0031] Furthermore, a motor 18 and a motor 2 19 are fixedly provided on one side of the outer wall of the C-shaped plate 1, the output shaft of the motor 2 19 passes through the C-shaped plate 1 and a rotating shaft 2 14 is fixedly provided at its end, the rotating shaft 2 14 is fixedly connected to a pressure roller 2 142, and a gear 2 141 is fixedly provided on the outer side of one end of the rotating shaft 2 14.

[0032] Furthermore, a rotating shaft 131 is rotatably provided between the two side walls of the C-shaped frame 13, the rotating shaft 131 is fixedly connected to a pressure roller 134, a gear 132 is fixedly provided on the outer side of one end of the rotating shaft 131, the gear 132 is meshingly connected with a gear 2 141, when the rotating shaft 14 rotates, the meshing property of the gear 2 141 and the gear 1 132 can drive the rotating shaft 131 to rotate, and no matter how far the rotating shaft 131 moves, it should be ensured that the gear 2 141 and the gear 1 132 can mesh with each other, otherwise the rotating shaft 131 cannot be driven to rotate by the meshing property of the gear 2 141 and the gear 1 132.

[0033] Furthermore, the output shaft of the motor 18 passes through the C-shaped plate 1 and a rotating column 181 is fixedly provided at its end. The rotating column 181 is fixedly connected to the turntable 241 to facilitate the rotation of the turntable 241.

[0034] Working principle: When the present solution is used, the spacing between the pressure roller 1 134 and the pressure roller 2 142 can be adjusted according to the thickness of the carrier film, and the spacing between the two embossing rollers 27 can be adjusted at the same time. The electric slider 11 can be started, and then the cross bar 12 can be driven to move up and down, and then the C-frame 1 13 and the C-frame 2 21 can be driven to move up and down, so as to adjust the spacing between the pressure roller 1 134 and the pressure roller 2 142 and the spacing between the two embossing rollers 27. The carrier film can pass between the pressure roller 1 134 and the pressure roller 2 142, and pass between the two embossing rollers 27 at the same time. The pressure roller 1 134 and the pressure roller 2 142 can flatten the carrier film to avoid wrinkles.

[0035] When the embossing roller 27 needs to be replaced, the threaded rod 225 can be rotated to drive the rectangular block 226 to rotate so that the rectangular block 226 is parallel to the rectangular groove 224, which is convenient for the rectangular block 226 to pass through the rectangular groove 224, and then the rotating plate 223 is rotated upward to make the hemisphere 227 away from the fixed disk 25. Then the fixed disk 25 can be removed from the rotating disk 221, and then the embossing roller 27 can be removed for replacement. After replacement, the fixed disk 25 can be slidably installed on the rotating disk 221 to pre-fix the fixed disk 25, and then the rotating plate 223 is rotated to insert the hemisphere 227 into the fixed disk 25, and then the threaded rod 225 is rotated to drive the rectangular block 226 to be vertical to the rectangular groove 224, fixing the rotating plate 223 and the fixed disk 25 at the same time, which is convenient for the installation and disassembly of the embossing roller 27.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for embossing a carrier film, comprising a C-shaped plate (1), characterized in that: A C-shaped frame 1 (13) and a C-shaped frame 2 (21) are slidably arranged between the C-shaped plates (1), a pressure roller 1 (134) is rotatably arranged between the two side walls of the C-shaped frame 1 (13), a pressure roller 2 (142) is rotatably arranged between the two side walls of the C-shaped plate (1), a fixed plate 1 (22) symmetrically distributed is fixedly arranged at the bottom of the C-shaped frame 2 (21), a connecting rod (23) is fixedly arranged between the two side walls of the C-shaped plate (1), a fixed plate 2 (24) symmetrically distributed is fixedly arranged at the top of the connecting rod (23), an embossing roller (27) is detachably arranged between the two fixed plates 1 (22) and the fixed plates 2 (24), a rotating disc 1 (221) and a rotating disc 2 (241) are rotatably arranged on one side of the fixed plate 1 (22) and the fixed plate 2 (24), and a detachable mechanism is arranged on one side of the rotating disc 1 (221) and the rotating disc 2 (241); The detachable mechanism comprises two fixed disks (25), the two fixed disks (25) are slidably mounted on one side of the first rotating disk (221) and the second rotating disk (241), the fixed disks (25) are fixedly connected to the embossing roller (27), a C-shaped rod (222) is fixedly provided on one side of the first rotating disk (221), a rotating plate (223) is rotatably provided between the two side walls of the C-shaped rod (222), and a rectangular groove ( 224), a threaded rod (225) is movably inserted in the rectangular groove (224), one end of the threaded rod (225) is threadedly connected to the rotating disk (221), and a rectangular block (226) is fixedly provided at the other end of the threaded rod (225), and the rectangular block (226) passes through the rectangular groove (224), and a hemispherical body (227) is provided on one side of the end of the rotating plate (223), and the hemispherical body (227) is movably clamped into the fixed disk (25).

2. The carrier film processing embossing device according to claim 1, characterized in that: A slider 1 is fixedly provided on one side of the fixed disk (25), a slide groove 1 is provided on one side of the rotating disk 1 (221), and the slider 1 is slidably installed in the slide groove 1.

3. The device for embossing a carrier film according to claim 1, characterized in that: A spherical groove is provided on one side of the fixing plate (25), and the hemispherical body (227) is movably inserted into the spherical groove.

4. The device for embossing a carrier film according to claim 1, characterized in that: An electric slider (11) is slidably provided on one side of the C-shaped plate (1), a cross bar (12) is fixedly provided on the bottom of the electric slider (11), and the cross bar (12) is respectively fixedly connected to the C-shaped frame (13) and the C-shaped frame (21).

5. The device for embossing a carrier film according to claim 4, characterized in that: A block 1 is fixedly provided on one side of the electric slider 1 (11), a slide groove 2 is provided on one side of the C-shaped plate (1), and the block 1 is slidably installed in the slide groove 2.

6. The carrier film processing embossing device according to claim 1, characterized in that: A motor 1 (18) and a motor 2 (19) are fixedly provided on one side of the outer wall of the C-shaped plate (1); an output shaft of the motor 2 (19) passes through the C-shaped plate (1) and a rotating shaft 2 (14) is fixedly provided at its end; the rotating shaft 2 (14) is fixedly connected to a pressure roller 2 (142); and a gear 2 (141) is fixedly provided on the outer side of one end of the rotating shaft 2 (14).

7. The device for embossing a carrier film according to claim 6, characterized in that: A rotating shaft (131) is rotatably provided between the two side walls of the C-shaped frame (13), the rotating shaft (131) is fixedly connected to a pressure roller (134), a gear (132) is fixedly provided on the outer side of one end of the rotating shaft (131), and the gear (132) is meshingly connected to a gear (141).

8. The device for embossing a carrier film according to claim 6, characterized in that: The output shaft of the motor 1 (18) passes through the C-shaped plate (1) and a rotating column (181) is fixedly provided at its end, and the rotating column (181) is fixedly connected to the rotating disk 2 (241).

Citation Information

Patent Citations

  • Embossing device for PE film production and processing

    CN217968380U