Photovoltaic module tray structure

By designing a pallet structure of photovoltaic modules including pallet base plate, middle plate, side plate and clamp strip, the problem of photovoltaic modules being easily misaligned, slipped and crushed during stacking and placement is solved, and the stable placement of components and space optimization are achieved.

CN222780771UActive Publication Date: 2025-04-22RUNMA GUANGNENG TECH (JINHUA) CO LTD
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Patent Information

Application Number
CN202421490666.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-22
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing photovoltaic module pallet structures are prone to misalignment, slipping and crushing of components during stacking and placement, and take up a large space and are seriously wasted.

Method used

A photovoltaic module pallet structure is designed, including a pallet base plate, a middle plate, a first side plate and a second side plate, forming a semi-enclosed structure, and a plurality of first and second clamp strips are provided on the pallet base plate. The clamp strips are made of high-strength plastic, and the middle plate and side plate are plywood, which are connected by screws and corner iron sheet to form a stable pallet structure.

Benefits of technology

By placing the photovoltaic module upright and using the limiting effect of the clamp strip and side plate, the pressure and misalignment between the components is avoided, the risk of damage is reduced, and space utilization is optimized and shaking is reduced during handling.

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Abstract

The utility model discloses a photovoltaic module tray structure which comprises a tray bottom plate, a middle plate is arranged on one side of the tray bottom plate, a first side plate and a second side plate are arranged on the two sides of the middle plate respectively, and the middle plate, the first side plate and the second side plate form a semi-surrounding structure. A plurality of first clamping strips used for limiting the photovoltaic modules are arranged on a bottom plate of the tray in parallel, and second clamping strips matched with the first clamping strips are arranged on the middle plate. According to the structure, the photovoltaic modules of different sizes needing to be placed are erected laterally, abut against the middle plate and are inserted into clamping grooves in the tray, and then the photovoltaic modules are placed in the clamping grooves. And under the action of the first side plate, the second side plate, the middle plate and the clamping strip, the photovoltaic modules cannot bear too large pressure, so that the conditions of crushing damage and slipping cannot occur.
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Description

Technical Field

[0001] The utility model relates to the field of photovoltaic components, in particular to a tray structure of a photovoltaic component. Background Art

[0002] The common appearance of photovoltaic modules is a flat rectangular parallelepiped, with the size of the side ranging from nearly 2.5 meters to less than half a meter. If a small number of modules of various sizes are placed together, the conventional practice is to stack each size of the module flat on a pallet of the corresponding specification, such as Figure 5 As shown, the consequences of doing so are likely to be: 1. The stacked components are prone to misalignment and slipping, causing damage to the photovoltaic components; 2. The bottom component of the stacked photovoltaic components is easily crushed by the components above; 3. It takes up a lot of space and wastes a lot of space. Utility Model Content

[0003] The technical problem solved by the utility model is to provide a photovoltaic component tray structure which can prevent the photovoltaic components from being damaged by external forces.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a photovoltaic component pallet structure, including a pallet bottom plate, a middle plate is arranged on one side of the pallet bottom plate, a first side plate and a second side plate are arranged on both sides of the middle plate, the middle plate, the first side plate and the second side plate form a semi-enclosed structure, a plurality of first clips for limiting the position of the photovoltaic components are arranged in parallel on the pallet bottom plate, and a second clip cooperating with the first clip is arranged on the middle plate.

[0005] Furthermore, the first card strip and the second card strip both include a card board, and a plurality of partition boards are arranged on the card board at intervals, and the intervals between adjacent partition boards are equal.

[0006] Furthermore, the middle plate is fixedly connected to the side of the pallet bottom plate by screws, the first side plate and the second side plate are fixedly connected to the side of the pallet bottom plate by screws, the middle plate and the first side plate are connected by angle iron sheet, and the middle plate and the second side plate are connected by angle iron sheet.

[0007] Furthermore: the middle plate is a rectangular structure, the first side plate and the second side plate are triangular structures, the triangular structure includes a first right-angled side, a second right-angled side and a hypotenuse, the first right-angled side is connected to the middle plate, the connection between the second right-angled side and the hypotenuse is set as a vertical side, the second right-angled side is flush with the bottom surface of the push plate bottom plate, and the length of the vertical side is equal to the thickness of the tray bottom plate.

[0008] Furthermore, the pallet bottom plate includes a support plate, and a first support bar, a second support bar and a third support bar are arranged at intervals at the bottom of the support plate, a first gap is arranged between the first support bar and the second support bar, and a second gap is arranged between the second support bar and the third support bar.

[0009] Furthermore, the clip strip is made of high-strength plastic, and the middle plate, the first side plate and the second side plate are made of plywood.

[0010] The beneficial effect of the utility model is that in this structure, photovoltaic components of different sizes that need to be placed are stood on their sides, leaned against the middle plate, and inserted into the slots on the tray. Due to the effects of the first side plate, the second side plate, the middle plate and the card strips, the photovoltaic components will not be subjected to too much pressure, and will not be crushed or slipped. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic structural diagram of a photovoltaic module tray structure according to an embodiment of the present application.

[0012] Figure 2 This is a schematic diagram of the disassembled photovoltaic module tray structure according to an embodiment of the present application.

[0013] Figure 3 This is a back view of the photovoltaic module tray structure according to an embodiment of the present application.

[0014] Figure 4 This is a schematic structural diagram of the first clamping bar and the second clamping bar of the photovoltaic module tray structure according to an embodiment of the present application.

[0015] Figure 5 It is a schematic diagram of an existing pallet structure in the background technology.

[0016] Marked in the figure are: support plate 1, first support bar 2, second support bar 3, third support bar 4, middle plate 5, first side plate 6, second side plate 7, first clamping bar 8, clamping plate 801, partition plate 802, second clamping bar 9, angle iron sheet 10. DETAILED DESCRIPTION

[0017] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0018] like Figures 1 to 4As shown, an embodiment of the present application discloses a photovoltaic component pallet structure, including a pallet bottom plate, a middle plate 5 is arranged on one side of the pallet bottom plate, and a first side plate 6 and a second side plate 7 are respectively arranged on both sides of the middle plate 5. The middle plate 5, the first side plate 6 and the second side plate 7 form a semi-enclosed structure, and a plurality of first clips 8 for limiting the photovoltaic components are arranged in parallel on the pallet bottom plate, and a second clip 9 cooperating with the first clip 8 is arranged on the middle plate 5.

[0019] During specific use, the photovoltaic component is placed vertically and pushed inward along the second clip 9 until the photovoltaic component contacts the middle plate 5. The side of the photovoltaic component is limited in the first clip 8. The remaining photovoltaic components are placed vertically on the bottom plate of the tray in this way. If the photovoltaic component is a large-size photovoltaic component, the side of the photovoltaic component is limited in the first clip 8, and the bottom of the photovoltaic component is limited in multiple second clips 9. If the photovoltaic component is a small-size photovoltaic component, the bottom of the photovoltaic component is only limited in the second clip 9 close to the middle plate 5.

[0020] The arrangement of this structure allows each photovoltaic module to be placed vertically, so that there will be no squeezing relationship between the photovoltaic modules, which will cause the photovoltaic modules to break. At the same time, multiple second clips 9 are arranged in this structure, so that large-sized photovoltaic modules can be positioned by multiple second clips 9 at the same time, and small-sized photovoltaic modules can be positioned by only one second clip 9, so that this tray structure can meet the use of large-sized photovoltaic modules and small-sized photovoltaic modules at the same time.

[0021] In this embodiment, the first clamping strip 8 and the second clamping strip 9 both include a clamping plate 801 , on which a plurality of partition plates 802 are arranged at intervals, and the intervals between adjacent partition plates 802 are equal.

[0022] Specifically, when the photovoltaic assembly is placed vertically, the bottom of the photovoltaic assembly is limited between two adjacent partition plates 802 of the second clip 9, that is, the two sides of the bottom of the photovoltaic assembly are respectively in contact with the two adjacent partitions, and the side of the photovoltaic assembly in contact with the middle plate 5 is limited between two adjacent partition plates 802 of the first clip 8, that is, the two sides of the side of the photovoltaic assembly are respectively in contact with the two adjacent partitions on the first clip 8. At the same time, the first clip 8 and the second clip 9 are arranged in opposition, so that the bottom and side edges of the photovoltaic assembly are firmly limited, so that the photovoltaic assembly will not shake even if the pallet is being transported.

[0023] In this embodiment, the middle plate 5 is fixedly connected to the side of the pallet bottom plate by screws, the first side plate 6 and the second side plate 7 are fixedly connected to the side of the pallet bottom plate by screws, the middle plate 5 and the first side plate 6 are connected by an angle iron sheet 10, and the middle plate 5 and the second side plate 7 are connected by an angle iron sheet 10.

[0024] Specifically, in the present structure, the middle plate 5, the first side plate 6 and the second side plate 7 are all connected to the bottom plate of the pallet by screws, so that the middle plate 5, the first side plate 6 and the second side plate 7 can be firmly fixed together with the bottom plate of the pallet. At the same time, in the present structure, the middle plate 5 and the second side plate 7 are connected by an angle iron sheet 10, thereby ensuring the stability of the connection between the first side plate 6, the second side plate 7 and the upper part of the middle plate 5.

[0025] In this embodiment, the middle plate 5 is a rectangular structure, the first side plate 6 and the second side plate 7 are triangular structures, the triangular structure includes a first right-angled side, a second right-angled side and a hypotenuse, the first right-angled side is connected to the middle plate 5, the connection between the second right-angled side and the hypotenuse is set as a vertical side, the second right-angled side is flush with the bottom surface of the push plate bottom plate, and the length of the vertical side is equal to the thickness of the tray bottom plate.

[0026] Specifically, in this structure, the first side panel 6 and the second side panel 7 are designed to be a triangular structure, which can improve the aesthetics of the entire pallet structure on the one hand, and can also play a blocking role for the photovoltaic components while saving materials on the other hand. At the same time, by desharpening the corners, it can prevent the sharp points from injuring the porters.

[0027] In this embodiment, the pallet bottom plate includes a support plate 1, and a first support bar 2, a second support bar 3 and a third support bar 4 are spaced apart at the bottom of the support plate 1, a first gap is provided between the first support bar 2 and the second support bar 3, and a second gap is provided between the second support bar 3 and the third support bar 4.

[0028] Specifically, the distance between the first gap and the second gap is greater than the width of the forklift arm. When the pallet bottom plate needs to be transported, the forklift arm can extend into the first gap and the second gap to realize the transportation of the entire pallet bottom plate.

[0029] In this embodiment, the clip strip is made of high-strength plastic, and the middle plate 5, the first side plate 6 and the second side plate 7 are made of plywood.

[0030] In this structure, the card strip is made of high-strength plastic, thereby ensuring the strength and service life of the card strip. At the same time, the middle plate 5, the first side plate 6 and the second side plate 7 are plywood, which has the characteristics of convenient material selection and low cost.

[0031] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Photovoltaic module tray structure, characterized by: The invention comprises a tray bottom plate, a middle plate (5) is arranged on one side of the tray bottom plate, a first side plate (6) and a second side plate (7) are arranged on both sides of the middle plate (5), the middle plate (5), the first side plate (6) and the second side plate (7) form a semi-enclosed structure, a plurality of first clips (8) for limiting the position of photovoltaic components are arranged in parallel on the tray bottom plate, and a second clip (9) cooperating with the first clip (8) is arranged on the middle plate (5).

2. The photovoltaic module tray structure according to claim 1, characterized in that: The first card strip (8) and the second card strip (9) both comprise a card plate (801), on which a plurality of partition plates (802) are arranged at intervals, and the intervals between adjacent partition plates (802) are equal.

3. The photovoltaic module tray structure according to claim 1, characterized in that: The middle plate (5) is fixedly connected to the side of the bottom plate of the tray by screws, the first side plate (6) and the second side plate (7) are fixedly connected to the side of the bottom plate of the tray by screws, the middle plate (5) and the first side plate (6) are connected by angle iron sheets (10), and the middle plate (5) and the second side plate (7) are connected by angle iron sheets (10).

4. The photovoltaic assembly tray structure according to claim 1, characterized in that: The middle plate (5) is a rectangular structure, the first side plate (6) and the second side plate (7) are triangular structures, the triangular structure comprises a first right-angled side, a second right-angled side and a hypotenuse, the first right-angled side is connected to the middle plate (5), the connection between the second right-angled side and the hypotenuse is set as a vertical side, the second right-angled side is flush with the bottom surface of the push tray bottom plate, and the length of the vertical side is equal to the thickness of the tray bottom plate.

5. The photovoltaic module tray structure according to claim 1, characterized in that: The pallet bottom plate comprises a support plate (1), a first support bar (2), a second support bar (3) and a third support bar (4) are arranged at intervals at the bottom of the support plate (1), a first gap is arranged between the first support bar (2) and the second support bar (3), and a second gap is arranged between the second support bar (3) and the third support bar (4).

6. The photovoltaic assembly tray structure according to claim 1, characterized in that: The clip strip is made of high-strength plastic, and the middle plate (5), the first side plate (6) and the second side plate (7) are made of plywood.