NG wire box discharging mechanism

Abstract

The utility model provides an NG wire box discharging mechanism, belongs to the technical field of NG wire box discharging, and aims to solve the problem that a detection camera is misjudged due to the fact that junction boxes are possibly stacked together or reversely placed. Comprising a frame and a junction box. A grabbing assembly is fixedly arranged on the inner side of the frame, and a discharging structure is arranged on the inner side of the frame. A material conveying structure is fixedly arranged at the top of the frame; a connecting assembly is fixedly arranged at the bottom of the discharging structure, and a material receiving structure is fixedly arranged at the bottom of the connecting assembly. By arranging the material arranging frame and the connecting frame, the stacked or reversely placed junction boxes can be automatically arranged into the material receiving box, so that the qualified junction boxes can be prevented from being detected to be unqualified junction boxes; meanwhile, by means of an air cylinder and a fixing base B, the discharging frame can rotate around the connecting position of the auxiliary base and the connecting base, and the junction box can smoothly slide on the discharging frame; and meanwhile, the discharging frame is arranged below the conveying belt, so that the occupied space of the mechanism is saved.

Description

Technical Field

[0001] The utility model belongs to the technical field of NG wire box discharging, and more specifically, particularly relates to a NG wire box discharging mechanism. Background Art

[0002] In the production process of junction boxes, in order to ensure the production quality of junction boxes, the assembled junction boxes need to be subjected to various tests; unqualified junction boxes are removed and collected for centralized recycling, and qualified junction boxes are transferred to the next link.

[0003] After the existing junction boxes are assembled, they are first transported forward by a conveyor belt for inspection. After the junction boxes are detected by the sensor, the conveyor belt stops transporting, and then the camera above takes a photo to detect whether they are qualified. In the process of conveying the junction boxes by the conveyor belt, the junction boxes may be stacked together or inverted, which may cause the inspection camera to misjudge and cause qualified junction boxes to be detected as unqualified junction boxes. Therefore, a junction box discharge mechanism is needed to discharge the stacked junction boxes and inverted junction boxes for re-inspection. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides an NG wire box discharge mechanism to solve the problem that the wiring boxes may be stacked together or placed upside down, which may lead to misjudgment of the detection camera.

[0005] The utility model provides an NG wire box discharging mechanism, which is achieved by the following specific technical means:

[0006] An NG wire box discharging mechanism comprises a frame and a junction box; a support column is fixedly arranged at the bottom of the frame, and a support frame is fixedly arranged at the top of the frame; a mounting plate is fixedly arranged at the top side of the support frame, and a detection camera group is fixedly arranged at the bottom of the mounting plate, and two detection camera groups are arranged;

[0007] A grabbing assembly is fixedly arranged on the inner side of the frame, and a material discharging structure is arranged on the inner side of the frame; a material feeding structure is fixedly arranged on the top of the frame, and a junction box is transported above the material feeding structure, and the material feeding structure is located above the material discharging structure; a connecting assembly is fixedly arranged on the bottom of the material discharging structure, and a material receiving structure is fixedly arranged on the bottom of the connecting assembly;

[0008] The grabbing assembly includes: a load-bearing seat, a grabbing manipulator and a control module; the load-bearing seat is fixedly arranged on the inner side of the frame; the grabbing manipulator is fixedly arranged on the top of the load-bearing seat; the control module is fixedly arranged on the outer side of the load-bearing seat, and the control module and the grabbing manipulator are arranged to be electrically connected.

[0009] In at least some embodiments, a fixing seat A is fixedly provided on the inner side of the frame, and a cylinder is rotatably provided on the inner side of the fixing seat A; a fixing seat B is rotatably provided on the outer side of the telescopic end of the cylinder, and the fixing seat B, the cylinder and the fixing seat A are all provided in two groups.

[0010] In at least some embodiments, the feeding structure includes: a mounting seat, a conveyor belt, a detection seat and an infrared sensor probe; the mounting seat is fixedly arranged on the top of the frame; the conveyor belt is fixedly arranged on the top of the mounting seat, and the conveyor belt and the control module are electrically connected, and a junction box is transported on the conveyor belt; the detection seat is fixedly arranged on the outside of the conveyor belt; the infrared sensor probe is fixedly arranged on the inside of the detection seat, and the infrared sensor probe and the control module are electrically connected.

[0011] In at least some embodiments, the discharge structure includes: a connecting seat, an auxiliary seat and a discharge rack; the connecting seat is fixedly arranged on the inner side of the frame; the auxiliary seat and the connecting seat are rotatably connected through a rotating shaft; the discharge rack is fixedly arranged on the outer side of the auxiliary seat, and the top of the discharge rack is fixedly connected to the fixed seat B, and the discharge rack is arranged in an inclined state.

[0012] In at least some embodiments, the connection assembly includes: a connecting seat and a connecting frame; the connecting seat is fixedly arranged at the bottom of the frame, and the connecting seat is symmetrically arranged in four groups; the connecting frame is fixedly arranged between the bottoms of two groups of connecting seats, and the bottom of the connecting frame is arranged as a bevel structure; the connecting frame is symmetrically arranged in two groups, and the connecting frame is located at the bottom of the discharge frame.

[0013] In at least some embodiments, the material receiving structure includes: a material receiving box, a fixed cylinder, a buffer column, a material receiving plate, a magnet A and a magnet B; the material receiving box is fixedly connected to the outer side of the bottom of the connecting frame by bolts; the fixed cylinder is fixedly arranged at the inner bottom of the material receiving box; the buffer column is slidably arranged inside the fixed cylinder; the material receiving plate is fixedly arranged at the top of the buffer column, and the material receiving plate is slidably arranged inside the material receiving box; the magnet A is fixedly arranged at the inner bottom of the fixed cylinder; the magnet B is fixedly arranged at the bottom of the buffer column, and the magnet B and the magnet A repel each other.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. In the present invention, by providing a discharge rack and a connecting rack, the stacked or inverted junction boxes can be automatically discharged into the receiving box, which is helpful to prevent qualified junction boxes from being detected as unqualified junction boxes; at the same time, by using the cylinder and the fixed seat B, the discharge rack can be rotated around the connection between the auxiliary seat and the connecting seat, so that the junction box can slide smoothly on the discharge rack; at the same time, because the discharge rack is arranged under the conveyor belt, the space occupied by the mechanism is saved.

[0016] 2. In the present invention, by providing two sets of discharge racks, connection racks and receiving boxes, the stacked or inverted junction boxes can be diverted, which is beneficial for secondary inspection and processing of the discharged stacked or inverted junction boxes.

[0017] 3. In the utility model, by mutual repulsion between magnetic block A and magnetic block B, when the junction box falls into the receiving box, the receiving plate can buffer the junction box through the buffer column, magnetic block B and magnetic block A, which is helpful to prevent the junction box from being damaged due to excessive impact when it falls. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a schematic diagram of the upper surface structure of the frame of the utility model.

[0020] Figure 3 It is a structural schematic diagram of the discharge structure of the utility model.

[0021] Figure 4 It is a structural schematic diagram of the material feeding structure of the utility model.

[0022] Figure 5 It is a cross-sectional structural schematic diagram of the material receiving box of the utility model.

[0023] Figure 6 It is a schematic cross-sectional structural diagram of the fixing cylinder of the utility model.

[0024] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0025] 1. Frame; 101. Support column; 102. Support frame; 103. Mounting plate; 104. Detection camera group; 105. Fixing seat A; 106. Cylinder; 107. Fixing seat B;

[0026] 2. Grabbing assembly; 201. Load-bearing seat; 202. Grabbing manipulator; 203. Control module;

[0027] 3. Material feeding structure; 301. Mounting seat; 302. Conveyor belt; 303. Detection seat; 304. Infrared sensor probe;

[0028] 4. Discharging structure; 401. Connecting seat; 402. Auxiliary seat; 403. Discharging rack;

[0029] 5. connection assembly; 501. connection seat; 502. connection frame;

[0030] 6. Material receiving structure; 601. Material receiving box; 602. Fixed cylinder; 603. Buffer column; 604. Material receiving plate; 605. Magnetic block A; 606. Magnetic block B;

[0031] 7. Junction box. DETAILED DESCRIPTION

[0032] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.

[0033] Embodiment 1:

[0034] As attached Figure 1 To Attachment Figure 6 As shown:

[0035] The utility model provides an NG wire box discharging mechanism, comprising a frame 1 and a junction box 7; a support column 101 is fixedly arranged at the bottom of the frame 1, and a support frame 102 is fixedly arranged at the top of the frame 1; a mounting plate 103 is fixedly arranged at the top side of the support frame 102, and a detection camera group 104 is fixedly arranged at the bottom of the mounting plate 103, and the detection camera group 104 is provided with two groups;

[0036] In the disclosed embodiment, a grabbing assembly 2 is fixedly provided on the inner side of the frame 1, and a material discharge structure 4 is provided on the inner side of the frame 1; a feeding structure 3 is fixedly provided on the top of the frame 1, and a junction box 7 is transported above the feeding structure 3, and the feeding structure 3 is located above the material discharge structure 4; a connecting assembly 5 is fixedly provided on the bottom of the material discharge structure 4, and a material receiving structure 6 is fixedly provided on the bottom of the connecting assembly 5; the grabbing assembly 2 includes: a load-bearing seat 201, a material grabbing manipulator 202 and a control module 203; the load-bearing seat 201 is fixedly provided on the inner side of the frame 1; the material grabbing manipulator 202 is fixedly provided on the top of the load-bearing seat 201; the control module 203 is fixedly provided on the outer side of the load-bearing seat 201, and an electrical connection is provided between the control module 203 and the material grabbing manipulator 202; a fixed seat A105 is fixedly provided on the inner side of the frame 1, and a cylinder 106 is rotatably provided on the inner side of the fixed seat A105; a fixed seat is rotatably provided on the outer side of the telescopic end of the cylinder 106 B107, and the number of fixed seat B107, cylinder 106 and fixed seat A105 are all set to two groups; the feeding structure 3 includes: a mounting seat 301, a conveyor belt 302, a detection seat 303 and an infrared sensor probe 304; the mounting seat 301 is fixedly set on the top of the frame 1; the conveyor belt 302 is fixedly set on the top of the mounting seat 301, and the conveyor belt 302 and the control module 203 are set to be electrically connected, and the conveyor belt 302 is transported with a junction box 7; the detection seat 303 is fixedly set on the outside of the conveyor belt 302; the infrared sensor probe 304 is fixedly set on the inside of the detection seat 303, and the infrared sensor probe 304 and the control module 203 are set to be electrically connected; its specific function is: by using the cylinder 106 and the fixed seat B107, the discharge rack 403 can be rotated around the connection between the auxiliary seat 402 and the connecting seat 401, so that the junction box 7 can slide smoothly on the discharge rack 403.

[0037] Embodiment 2:

[0038] As attached Figure 2 , Attachment Figure 3 With attached Figure 5As shown: On the basis of the first embodiment, the discharge structure 4 includes: a connection seat 401, an auxiliary seat 402 and a discharge frame 403; the connection seat 401 is fixedly arranged on the inner side of the frame 1; the auxiliary seat 402 and the connection seat 401 are rotatably connected through a rotating shaft; the discharge frame 403 is fixedly arranged on the outer side of the auxiliary seat 402, and the top of the discharge frame 403 is set to be fixedly connected with the fixed seat B107, and the discharge frame 403 is set in an inclined shape; the connection component 5 includes: a connection seat 501 and a connection frame 502; the connection seat 501 is fixedly arranged at the bottom of the frame 1, and the connection seat 501 is opposite There are four groups of balanced arrangements; the connecting frame 502 is fixedly arranged between the bottoms of the two groups of connecting seats 501, and the bottom of the connecting frame 502 is arranged as a bevel structure; the connecting frame 502 is symmetrically arranged in two groups, and the connecting frame 502 is located at the bottom of the discharge frame 403; its specific function is: by providing the discharge frame 403 and the connecting frame 502, the stacked or inverted terminal boxes 7 can be automatically discharged into the receiving box 601, which is beneficial to prevent qualified terminal boxes 7 from being detected as unqualified terminal boxes 7; at the same time, because the discharge frame 403 is arranged below the conveyor belt 302, the space occupied by the mechanism is saved.

[0039] Embodiment three:

[0040] As attached Figure 5 With attached Figure 6 As shown: On the basis of the first and second embodiments, the material receiving structure 6 includes: a material receiving box 601, a fixed cylinder 602, a buffer column 603, a material receiving plate 604, a magnetic block A605 and a magnetic block B606; the material receiving box 601 is fixedly connected to the outer side of the bottom of the connecting frame 502 by bolts; the fixed cylinder 602 is fixedly arranged at the bottom of the inner side of the material receiving box 601; the buffer column 603 is slidably arranged inside the fixed cylinder 602; the material receiving plate 604 is fixedly arranged at the top of the buffer column 603, and the material receiving plate 604 It is slidably arranged inside the receiving box 601; the magnet A605 is fixedly arranged at the inner bottom of the fixed cylinder 602; the magnet B606 is fixedly arranged at the bottom end of the buffer column 603, and the magnet B606 and the magnet A605 repel each other; its specific function is: through the mutual repulsion between the magnet A605 and the magnet B606, when the junction box 7 falls into the receiving box 601, the receiving plate 604 can buffer the junction box 7 through the buffer column 603, the magnet B606 and the magnet A605.

[0041] The specific usage and function of this embodiment are as follows:

[0042] In the present invention, when in use, the junction box 7 is conveyed forward by the conveyor belt 302. When the junction box 7 moves to the infrared sensor probe 304, the infrared sensor probe 304 transmits a signal to the control module 203. The control module 203 controls the conveyor belt 302 to stop working. At the same time, the control module 203 controls the detection camera group 104 to take pictures of the junction box 7. When the detection camera group 104 detects that the junction box 7 is normal, the control module 203 controls the material grabbing manipulator 202 to grab the normal junction box 7 to the next process. When the detection camera group 104 detects that the junction box 7 is normal, the control module 203 controls the material grabbing manipulator 202 to grab the normal junction box 7 to the next process. When the junction boxes 7 are stacked or inverted, the conveyor belt 302 starts working again, so that the stacked and inverted junction boxes 7 are conveyed to the inside of the discharge rack 403. At the same time, the discharge rack 403 swings back and forth through the cooperation between the cylinder 106 and the fixed seat B107, so that the junction boxes 7 can slide smoothly into the connecting frame 502. The junction boxes 7 slide into the receiving box 601 through the bottom bevel structure of the connecting frame 502. When the junction boxes 7 impact the receiving plate 604, the receiving plate 604 buffers the junction boxes 7 through the buffer column 603 and the magnetic blocks B606 and A605.

Claims

1. An NG wire box discharge mechanism, characterized in that: include: A frame (1) and a junction box (7); a support column (101) is fixedly arranged at the bottom of the frame (1), and a support frame (102) is fixedly arranged at the top of the frame (1); a mounting plate (103) is fixedly arranged on the top side of the support frame (102), and a detection camera group (104) is fixedly arranged at the bottom of the mounting plate (103), and two detection camera groups (104) are arranged; A grabbing assembly (2) is fixedly arranged on the inner side of the frame (1), and a material discharge structure (4) is arranged on the inner side of the frame (1); a material feeding structure (3) is fixedly arranged on the top of the frame (1), and a terminal box (7) is transported above the material feeding structure (3), and the material feeding structure (3) is located above the material discharge structure (4); a connecting assembly (5) is fixedly arranged on the bottom of the material discharge structure (4), and a material receiving structure (6) is fixedly arranged on the bottom of the connecting assembly (5); The grabbing assembly (2) comprises: a load-bearing seat (201), a material grabbing manipulator (202) and a control module (203); the load-bearing seat (201) is fixedly arranged on the inner side of the frame (1); the material grabbing manipulator (202) is fixedly arranged on the top of the load-bearing seat (201); the control module (203) is fixedly arranged on the outer side of the load-bearing seat (201), and the control module (203) and the material grabbing manipulator (202) are arranged to be electrically connected.

2. The NG wire box discharge mechanism according to claim 1, characterized in that: A fixing seat A (105) is fixedly arranged on the inner side of the frame (1), and a cylinder (106) is rotatably arranged on the inner side of the fixing seat A (105); a fixing seat B (107) is rotatably arranged on the outer side of the telescopic end of the cylinder (106), and the fixing seat B (107), the cylinder (106) and the fixing seat A (105) are all arranged in two sets.

3. The NG wire box discharge mechanism according to claim 1, characterized in that: The feeding structure (3) comprises: a mounting seat (301), a conveyor belt (302), a detection seat (303) and an infrared sensor probe (304); the mounting seat (301) is fixedly arranged on the top of the frame (1); the conveyor belt (302) is fixedly arranged on the top of the mounting seat (301), and the conveyor belt (302) and the control module (203) are electrically connected, and a junction box (7) is transported on the conveyor belt (302); the detection seat (303) is fixedly arranged on the outside of the conveyor belt (302); the infrared sensor probe (304) is fixedly arranged on the inside of the detection seat (303), and the infrared sensor probe (304) and the control module (203) are electrically connected.

4. The NG wire box discharge mechanism according to claim 2, characterized in that: The discharge structure (4) comprises: a connecting seat (401), an auxiliary seat (402) and a discharge frame (403); the connecting seat (401) is fixedly arranged on the inner side of the frame (1); the auxiliary seat (402) and the connecting seat (401) are rotatably connected via a rotating shaft; the discharge frame (403) is fixedly arranged on the outer side of the auxiliary seat (402), and the top of the discharge frame (403) is fixedly connected to the fixed seat B (107), and the discharge frame (403) is arranged in an inclined state.

5. The NG wire box discharge mechanism according to claim 4, characterized in that: The connection assembly (5) comprises: a connection seat (501) and a connection frame (502); the connection seat (501) is fixedly arranged at the bottom of the frame (1), and the connection seat (501) is symmetrically arranged in four groups; the connection frame (502) is fixedly arranged between the bottoms of two groups of connection seats (501), and the bottom of the connection frame (502) is arranged as a bevel structure; the connection frame (502) is symmetrically arranged in two groups, and the connection frame (502) is located at the bottom of the discharge frame (403).

6. The NG wire box discharge mechanism according to claim 5, characterized in that: The material receiving structure (6) comprises: a material receiving box (601), a fixed cylinder (602), a buffer column (603), a material receiving plate (604), a magnetic block A (605) and a magnetic block B (606); the material receiving box (601) is fixedly connected to the outer side of the bottom of the connecting frame (502) by means of bolts; the fixed cylinder (602) is fixedly arranged at the inner bottom of the material receiving box (601); the buffer column (603) is slidably arranged inside the fixed cylinder (602); the material receiving plate (604) is fixedly arranged at the top of the buffer column (603), and the material receiving plate (604) is slidably arranged inside the material receiving box (601); the magnetic block A (605) is fixedly arranged at the inner bottom of the fixed cylinder (602); the magnetic block B (606) is fixedly arranged at the bottom of the buffer column (603), and the magnetic block B (606) and the magnetic block A (605) repel each other.

Images