Automatic quantitative refractory material conveying device

By introducing a combined cleaning structure of the gas storage disk and multiple sets of jet pipes into the refractory material feeding device, as well as the prompt structure of the filter net and the buzzer alarm, the problem of the inability to remove the adsorbent material inside the hopper in the existing device and the lack of the prompt structure is solved, and convenient cleaning and safe and reliable feeding operations are achieved.

CN222781063UActive Publication Date: 2025-04-22ZHENGZHOU TONGDA REFRACTORY MATERIAL CO LTD
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Patent Information

Application Number
CN202421140601.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-04-22
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing refractory material conveying devices lack a cleaning structure, which makes it impossible to remove the refractory material adsorbed inside the hopper easy to remove, and lacks a prompt structure. Operators cannot know in time whether the feeding work has been terminated, which poses a safety hazard.

Method used

An automatic quantitative refractory material feeding device is designed, using a combination of gas storage discs and multiple sets of jet pipes to easily remove adsorbed refractory materials inside the hopper; at the same time, through the cooperation of the filter net and the buzzer alarm, it has a prompt structure to promptly notify the operator whether the feeding work has been terminated.

Benefits of technology

It realizes convenient cleaning of refractory materials inside the hopper, improves the efficiency and safety of the device, and ensures the normal and continuous use of material feeding.

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Abstract

The utility model discloses an automatic quantitative refractory material conveying device which comprises an installation pipe and a feeding hopper, a receding through hole is formed in the inner wall of the installation pipe, a weight sensor is installed between the installation pipe and the feeding hopper, one end of the feeding hopper penetrates through the receding through hole, an electric gate valve is installed at the end of one end of the feeding hopper, and the other end of the feeding hopper is provided with a feeding port. The device comprises a mounting pipe, two sets of partition plates are mounted in the mounting pipe, a feeding pipe fixedly penetrates through the two sets of partition plates, a feeding pipe penetrates through the side wall of the feeding pipe, a telescopic hose is mounted between an electric gate valve and the feeding pipe, and a fan is mounted at one end of the mounting pipe. And a first one-way valve is mounted between the air outlet end of the fan and the feeding pipe. The automatic quantitative refractory material conveying device has the advantages that the gas storage disc is adopted, refractory materials adsorbed in the hopper structure can be conveniently removed through the arranged gas storage disc, and convenience is brought to cleaning work of the automatic quantitative refractory material conveying device.
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Description

Technical Field

[0001] The utility model relates to the technical field of refractory materials, in particular to an automatic quantitative refractory material feeding device. Background Art

[0002] Refractory material is a kind of non-metallic material that can withstand high temperature. Generally speaking, it is an inorganic material, and its refractoriness can exceed 1580 degrees. It has the functions of high temperature resistance, deformation resistance and erosion resistance. Refractory material is widely used in metallurgy, chemical industry, petroleum, machinery manufacturing, silicate, power and other industrial fields. In the production process of refractory material, a feeding device is required to complete the transportation of refractory material. In actual use, it has the advantages of simple operation, stable structure and good use effect.

[0003] The prior art discloses a novel pneumatic conveying device for refractory materials with publication number: CN211197879U, comprising a hopper and a discharge port below the hopper, an air supply pipe is arranged below the discharge port, a fan is arranged at one end of the air supply pipe and the other end is connected to the equipment to be conveyed, the discharge port is provided with a rotary valve, the valve core of the rotary valve is an intermittent gear, the rotary valve is driven to rotate by a motor, and the intermittent feeding characteristics of the intermittent gear are utilized to leave a certain distance between two adjacent batches of materials so that they are not easy to collide; the preferred angle ratio of the intermittent gear with teeth and the toothless gear is 1:1 to 1:2, if the ratio is too small, it is easy to make the distance between the two batches of materials too close to cause collision, and if the ratio is too large, it will affect the conveying efficiency. For ideal feeding, each wave is evenly dispersed in the air supply duct, and there is a distance between two adjacent waves of materials; in order to make each wave of materials evenly distributed in the air supply duct, the cross-section of the air supply duct is rectangular, and the cross-section of the discharge port is flat; in order to accurately control the motor speed and thus the feeding speed, the motor adopts a servo motor, which is connected to the speed controller through a servo motor driver; when the speed controller receives the material conveying start signal, the speed controller transmits the speed control pulse to the servo motor driver, and the servo motor driver drives the servo motor, driving the intermittent gear to intermittently feed.

[0004] In the above utility model, refractory materials need to be stored inside the hopper, and part of the refractory materials will be adsorbed inside the hopper. There is no cleaning structure, and the operator cannot remove the adsorbed refractory materials, which brings inconvenience to the cleaning work of this utility model. At the same time, the fan can draw air into the air supply pipe, but when foreign objects contact the air inlet end of the fan, it will hinder the air from passing through the fan. There is no prompt structure, and the operator cannot know in time whether the feeding work is terminated, which brings hidden dangers to the continued use of this utility model.

[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0006] 1. Technical issues to be solved

[0007] In view of the deficiencies in the prior art, the utility model provides an automatic quantitative refractory material feeding device, which has a cleaning structure that can conveniently remove the adsorbed refractory materials inside the hopper structure, and has a prompt structure that allows the operator to promptly know whether the feeding work has been terminated, thereby solving the problems in the above-mentioned background technology.

[0008] (II) Technical solution

[0009] In order to achieve the above advantages of having a cleaning structure that can conveniently remove the adsorbed refractory material inside the hopper structure and having a prompt structure so that the operator can promptly know whether the feeding work is terminated, the specific technical solutions adopted by the utility model are as follows:

[0010] An automatic quantitative refractory material feeding device comprises a mounting tube and a feeding hopper, wherein the inner wall of the mounting tube is provided with a clearance hole, a weight sensor is installed between the mounting tube and the feeding hopper, one end of the feeding hopper passes through the clearance hole, an electric gate valve is installed at one end of the feeding hopper, two groups of partitions are installed inside the mounting tube, and a feeding tube is fixedly passed through between the two groups of partitions, a feeding tube passes through the side wall of the feeding tube, a telescopic hose is installed between the electric gate valve and the feeding tube, a fan is installed at one end of the mounting tube, a first non-return valve is installed between the air outlet end of the fan and the feeding tube, A filter is installed on the side of the fan, an air storage disk is installed inside the feed hopper through a bearing, a shaft tube is passed through the upper part of the feed hopper through the bearing, and one end of the shaft tube passes through the upper part of the air storage disk, a plurality of groups of jet pipes are passed through the inner bottom surface of the air storage disk, and the side walls of the plurality of groups of jet pipes are each provided with a second one-way valve, an air pump and a right-angle plate are installed on the upper part of the feed hopper, a drive motor is installed on the upper part of the right-angle plate, and a main gear is sleeved on the output end of the drive motor, a driven gear is sleeved on the side wall of the shaft tube, a connecting pipe is installed on the upper end of the shaft tube through a bearing, and one end of the connecting pipe is clamped with the output end of the air pump.

[0011] Furthermore, the main gear and the driven gear are meshed with each other.

[0012] Furthermore, a positioning hole plate and a mounting hole plate are fixedly sleeved on the side wall at one end of the mounting tube, a movable hole plate is slidably sleeved on the side wall at one end of the mounting tube, a fixed tube is fixedly sleeved on the side wall of the filter, one end of the fixed tube is fixedly connected to the movable hole plate, a plurality of groups of telescopic springs are installed between the movable hole plate and the mounting hole plate, a push switch is installed on one side of the mounting hole plate, a battery box is installed on the other side of the mounting hole plate, and a buzzer alarm is installed on the surface of the battery box.

[0013] Furthermore, a battery is installed inside the battery box, and the push switch is electrically connected to the battery and the buzzer alarm through wires.

[0014] Furthermore, a sealing cover is inserted into the outer wall of the feed hopper.

[0015] Furthermore, a support frame and an electric control box are installed on the outer wall of the mounting tube, a controller and a battery are installed inside the electric control box, and the controller is electrically connected to the weight sensor, electric gate valve, fan, air pump and drive motor through wires.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides an automatic quantitative refractory material feeding device, which has the following beneficial effects:

[0018] (1) The utility model adopts an air storage plate. When the automatic quantitative refractory material feeding device is actually used, the operator pulls out the sealing cover and adds refractory material to the inside of the feed hopper through the penetration of the sealing cover. When the amount of refractory material added reaches the preset value of the weight sensor, a signal is sent to the controller, and the controller can open and close the electric gate valve, and at the same time, the fan, air pump and drive motor are activated. The refractory material can enter the inside of the feed pipe through the electric gate valve, the telescopic hose and the feed pipe. When the fan is working, air can be drawn into the inside of the feed pipe. This part of air can push the refractory material inside the feed pipe. When the drive motor is working, its output end can drive the main gear to rotate. Since the main gear and the driven gear are meshed with each other, the rotating main gear The driven gear can be driven to rotate, and the rotating driven gear can drive the shaft tube to rotate, and the shaft tube can drive the air storage disk to rotate. When the air pump is working, air can be drawn into the interior of the air storage disk through the connecting tube and the shaft tube, and the air inside the air storage disk can be sprayed out through multiple sets of jet pipes. Multiple sets of second one-way valves can prevent the refractory materials inside the feed hopper from entering the interior of the air storage disk through the multiple sets of jet pipes, and the first one-way valve can prevent the refractory materials inside the feed pipe from entering the interior of the fan. By utilizing centrifugal force, the refractory materials contaminated on the surfaces of the air storage disk, the multiple sets of jet pipes and the multiple sets of second one-way valves will be detached, and the adsorbed refractory materials inside the hopper structure can be conveniently removed through the arranged air storage disk, thereby facilitating the cleaning work of the automatic quantitative refractory material feeding device.

[0019] (2) The utility model adopts a filter. According to the above operation, the fan can draw air into the interior of the feeding pipe. When foreign objects contact the filter, the foreign objects will prevent the air from passing through the fan into the interior of the feeding pipe. The foreign objects will drive the fixed pipe and the movable orifice plate to move through the filter. During this process, the movable orifice plate and the mounting orifice plate can squeeze multiple sets of telescopic springs. When the push switch of the movable orifice plate is pressed, the buzzer alarm starts to work. The operator can know whether there is foreign object moving toward the fan through the sound emitted by the buzzer alarm. The filter is provided with a prompt structure, and the operator can know in time whether the feeding work is terminated, which provides a guarantee for the continuous use of the automatic quantitative refractory material feeding device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is a structural schematic diagram of an automatic quantitative refractory material feeding device proposed by the utility model;

[0022] Figure 2 It is a three-dimensional diagram of the fixed pipe proposed by the utility model;

[0023] Figure 3 The utility model proposes Figure 1 A magnified view of middle;

[0024] Figure 4 The utility model proposes Figure 1 Enlarged view of middle B;

[0025] Figure 5 The utility model proposes Figure 1 Enlarged view of C in the middle.

[0026] In the figure:

[0027] 1. Mounting pipe; 2. Feed hopper; 3. Weight sensor; 4. Make way hole; 5. Electric gate valve; 6. Partition; 7. Feed pipe; 8. Feed pipe; 9. Telescopic hose; 10. Fan; 11. First one-way valve; 12. Air storage plate; 13. Filter screen; 14. Jet pipe; 15. Second one-way valve; 16. Axle tube; 17. Right-angle plate; 18. Air pump; 19. Driving motor; 20. Main gear; 21. Driven gear; 22. Connecting pipe; 23. Positioning orifice plate; 24. Mounting orifice plate; 25. Moving orifice plate; 26. Fixed pipe; 27. Telescopic spring; 28. Press switch; 29. ​​Buzzer alarm; 30. Support frame; 31. Sealing cover. DETAILED DESCRIPTION

[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0029] According to an embodiment of the utility model, an automatic quantitative refractory material feeding device is provided.

[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-5As shown, an automatic quantitative refractory material feeding device according to an embodiment of the utility model comprises a mounting tube 1 and a feed hopper 2, a clearance through hole 4 is provided on the inner wall of the mounting tube 1, a weight sensor 3 is installed between the mounting tube 1 and the feed hopper 2, one end of the feed hopper 2 passes through the clearance through hole 4, an electric gate valve 5 is installed at one end of the feed hopper 2, two groups of partitions 6 are installed inside the mounting tube 1, and a feeding pipe 7 is fixedly passed through between the two groups of partitions 6, a feeding pipe 8 is passed through the side wall of the feeding pipe 7, a telescopic hose 9 is installed between the electric gate valve 5 and the feeding pipe 8, a fan 10 is installed at one end of the mounting tube 1, a first non-return valve 11 is installed between the air outlet end of the fan 10 and the feeding pipe 7, a filter screen 13 is installed on the side of the fan 10, and an air storage is installed inside the feed hopper 2 through a bearing The upper part of the feed hopper 2 is penetrated by a shaft tube 16 through a bearing, and one end of the shaft tube 16 penetrates the upper part of the gas storage disk 12, and the inner bottom surface of the gas storage disk 12 is penetrated by multiple groups of injection pipes 14, and the side walls of the multiple groups of injection pipes 14 are all provided with a second one-way valve 15, and the upper part of the feed hopper 2 is installed with an air pump 18 and a right-angle plate 17, and the upper part of the right-angle plate 17 is installed with a drive motor 19, and the output end of the drive motor 19 is sleeved with a main gear 20, and the side wall of the shaft tube 16 is sleeved with a driven gear 21, and the upper end of the shaft tube 16 is installed with a connecting pipe 22 through a bearing, and one end of the connecting pipe 22 is clamped with the output end of the air pump 18. Through the set gas storage disk 12, the adsorbed refractory material inside the hopper structure can be conveniently removed, which brings convenience to the cleaning work of the automatic quantitative refractory material feeding device.

[0031] In one embodiment, the main gear 20 and the driven gear 21 mesh with each other, so that the main gear 20 drives the driven gear 21 to rotate.

[0032] In one embodiment, a positioning hole plate 23 and a mounting hole plate 24 are fixedly sleeved on the side wall at one end of the mounting tube 1, a movable hole plate 25 is slidably sleeved on the side wall at one end of the mounting tube 1, a fixed tube 26 is fixedly sleeved on the side wall of the filter screen 13, one end of the fixed tube 26 is fixedly connected to the movable hole plate 25, a plurality of groups of telescopic springs 27 are installed between the movable hole plate 25 and the mounting hole plate 24, a push switch 28 is installed on one side of the mounting hole plate 24, a battery box is installed on the other side of the mounting hole plate 24, and a buzzer alarm 29 is installed on the surface of the battery box. Through the filter screen 13 provided with a prompt structure, the operator can promptly know whether the feeding work is terminated, which provides a guarantee for the continuous use of the automatic quantitative refractory material feeding device.

[0033] In one embodiment, a battery is installed inside the battery box, and the push switch 28 is electrically connected to the battery and the buzzer alarm 29 through wires, and the battery provides power for the buzzer alarm 29.

[0034] In one embodiment, a sealing cover 31 is inserted into the outer wall of the feed hopper 2 .

[0035] In one embodiment, a support frame 30 and an electric control box are installed on the outer wall of the mounting tube 1, and a controller and a battery are installed inside the electric control box. The controller is electrically connected to the weight sensor 3, the electric gate valve 5, the fan 10, the air pump 18 and the drive motor 19 through wires. The controller can be implemented through simple programming by technicians in this field. It is common knowledge in this field and is only used without modification, so the control method and circuit connection will not be described in detail.

[0036] Working principle:

[0037] When the automatic quantitative refractory material feeding device is actually used, the operator pulls out the sealing cover 31, and adds refractory material to the inside of the feed hopper 2 through the penetration of the sealing cover 31. When the amount of refractory material added reaches the preset value of the weight sensor 3, a signal is sent to the controller, and the controller can open and close the electric gate valve 5, and at the same time, the fan 10, the air pump 18 and the drive motor 19 are activated. The refractory material can enter the inside of the feed pipe 7 through the electric gate valve 5, the telescopic hose 9 and the feed pipe 8. The fan 10 works to draw air into the inside of the feed pipe 7, and this part of the air can push the refractory material inside the feed pipe 7. The driving motor 19 works, and its output end can drive the main gear 20 to rotate. Since the main gear 20 and the driven gear 21 are meshed with each other, the rotating main gear 20 can drive the driven gear 21 to rotate, and the rotating driven gear 21 can drive the shaft tube 16 to rotate, and the shaft tube 16 can drive the air storage plate 12 to rotate. The air pump 18 works and can draw air into the interior of the air storage plate 12 through the connecting pipe 22 and the shaft tube 16. The air inside the air storage plate 12 can be ejected through the multiple groups of injection pipes 14. The multiple groups of second one-way valves 15 can prevent the refractory materials inside the feed hopper 2 from entering the air storage plate 12 through the multiple groups of injection pipes 14. 2, the first one-way valve 11 can prevent the refractory material in the feeding pipe 7 from entering the inside of the fan 10, and the refractory material contaminated on the surface of the gas storage plate 12, the multiple groups of jet pipes 14 and the multiple groups of second one-way valves 15 will be separated by centrifugal force. The gas storage plate 12 can be used to conveniently remove the adsorbed refractory material inside the hopper structure, which is convenient for cleaning the automatic quantitative refractory material feeding device. At the same time, according to the above operation, it can be known that the fan 10 can draw air into the inside of the feeding pipe 7. When there is foreign matter contacting the filter screen 13, the foreign matter will prevent the air from passing through the fan 10 into the feeding pipe. Inside the material pipe 7, foreign objects will drive the fixed pipe 26 and the movable orifice plate 25 to move through the filter screen 13. During this process, the movable orifice plate 25 and the mounting orifice plate 24 can squeeze multiple sets of telescopic springs 27. When the movable orifice plate 25 presses the push switch 28, the buzzer alarm 29 starts to work. The operator can know whether there is foreign object moving toward the fan 10 through the sound emitted by the buzzer alarm 29. The filter screen 13 is provided with a prompt structure, and the operator can know in time whether the feeding work is terminated, which brings a guarantee for the continuous use of the automatic quantitative refractory material feeding device.

[0038] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic quantitative refractory material feeding device, characterized in that: The utility model comprises a mounting tube (1) and a feed hopper (2), wherein the inner wall of the mounting tube (1) is provided with a clearance hole (4), a weight sensor (3) is installed between the mounting tube (1) and the feed hopper (2), one end of the feed hopper (2) passes through the clearance hole (4), an electric gate valve (5) is installed at one end of the feed hopper (2), two groups of partitions (6) are installed inside the mounting tube (1), and a feed pipe (7) is fixedly passed through between the two groups of partitions (6), a feed pipe (8) is passed through the side wall of the feed pipe (7), a telescopic hose (9) is installed between the electric gate valve (5) and the feed pipe (8), a fan (10) is installed at one end of the mounting tube (1), a first non-return valve (11) is installed between the air outlet end of the fan (10) and the feed pipe (7), and a filter screen (11) is installed on the side of the fan (10). 3), an air storage disk (12) is installed inside the feed hopper (2) through a bearing, a shaft tube (16) is passed through the upper part of the feed hopper (2) through a bearing, and one end of the shaft tube (16) passes through the upper part of the air storage disk (12), a plurality of groups of jet tubes (14) are passed through the inner bottom surface of the air storage disk (12), and the side walls of the plurality of groups of jet tubes (14) are all provided with a second one-way valve (15), an air pump (18) and a right-angle plate (17) are installed on the upper part of the feed hopper (2), a driving motor (19) is installed on the upper part of the right-angle plate (17), and a main gear (20) is sleeved on the output end of the driving motor (19), a driven gear (21) is sleeved on the side wall of the shaft tube (16), a connecting tube (22) is installed on the upper end of the shaft tube (16) through a bearing, and one end of the connecting tube (22) is clamped with the output end of the air pump (18).

2. The automatic quantitative refractory material feeding device according to claim 1 is characterized in that: The main gear (20) and the driven gear (21) are meshed with each other.

3. The automatic quantitative refractory material feeding device according to claim 1 is characterized in that: A positioning hole plate (23) and a mounting hole plate (24) are fixedly sleeved on the side wall at one end of the mounting tube (1); a movable hole plate (25) is slidably sleeved on the side wall at one end of the mounting tube (1); a fixed tube (26) is fixedly sleeved on the side wall of the filter screen (13); one end of the fixed tube (26) is fixedly connected to the movable hole plate (25); a plurality of groups of telescopic springs (27) are installed between the movable hole plate (25) and the mounting hole plate (24); a push switch (28) is installed on one side of the mounting hole plate (24); a battery box is installed on the other side of the mounting hole plate (24); and a buzzer alarm (29) is installed on the surface of the battery box.

4. The automatic quantitative refractory material feeding device according to claim 3 is characterized in that: A battery is installed inside the battery box, and the push switch (28) is electrically connected to the battery and the buzzer alarm (29) through wires.

5. The automatic quantitative refractory material feeding device according to claim 1, characterized in that: A sealing cover (31) is inserted into the outer wall of the feed hopper (2).

6. The automatic quantitative refractory material feeding device according to claim 1, characterized in that: A support frame (30) and an electric control box are installed on the outer wall of the installation tube (1), a controller and a battery are installed inside the electric control box, and the controller is electrically connected to the weight sensor (3), the electric gate valve (5), the fan (10), the air pump (18) and the drive motor (19) through electric wires.

Citation Information

Patent Citations

  • Novel refractory material air conveying equipment

    CN211197879U