Winding machine for UPS (Uninterrupted Power Supply) processing

By designing convenient disassembly and assembly components and tightly wound tensioning components in the UPS power supply processing winding machine, the problem of inconvenient disassembly of existing equipment is solved and the equipment replacement and maintenance efficiency is improved.

CN222781129UActive Publication Date: 2025-04-22XUYI COUNTY ZHENGXIONG ELECTRONICS CO LTD

Patent Information

Application Number
CN202421522609.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-22
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

After the existing UPS power supply processing winding machine is completed, it is inconvenient to disassemble the roller body, which affects the replacement and maintenance of the equipment.

Method used

A winding machine for UPS power supply processing including disassembly and assembly components and tensioning components is designed. The disassembly and assembly components achieve convenient disassembly of the winding roller through the cooperation of the special-shaped block and the screw; the tensioning components use the cooperation of the tensioning roller and the spring to ensure that the aluminum-plastic film remains tight during the winding process.

Benefits of technology

It realizes convenient disassembly of the roller body after winding, improves the equipment replacement and maintenance efficiency, and reduces the failure rate and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222781129U_ABST
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Abstract

The utility model discloses a winding machine for UPS (uninterrupted power supply) processing, which comprises a bottom plate, support legs fixedly mounted at the bottom of the bottom plate, a wind-up roll arranged above the bottom plate and a processing component arranged on the top surface of the bottom plate, the processing component comprises a dismounting component arranged above the bottom plate, a tensioning component is arranged at the bottom of the dismounting component, and the tensioning component is connected with the bottom of the bottom plate. After the UPS is wound, the UPS needs to be disassembled, a screw rod is rotated, due to the fact that a special-shaped block is arranged in a second vertical plate in a sliding mode, under the limitation of the special-shaped block, the screw rod drives the special-shaped block to slide in the direction away from a motor, a telescopic rod is started, the outer wall of a push plate does not make contact with the inner wall of a winding roller any more, and the winding roller is pushed towards the special-shaped block; the inclined surfaces of the outer walls of inserting blocks fixedly installed at the ends of rotating rollers arranged in the winding rollers in a sleeving mode make contact with and extrude the outer walls of clamping blocks, the clamping blocks slide towards the interiors of sliding grooves, the inserting blocks slide out of the interiors of the clamping grooves, then the rotating rollers are taken down from the top face of the bottom plate, and the winding rollers are replaced.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding for UPS power supply processing, in particular to a winding machine for UPS power supply processing. Background Art

[0002] UPS power supply, or uninterruptible power supply, is a power protection device that contains an energy storage device, uses an inverter as the main component, and outputs stable voltage and frequency. It is mainly composed of a rectifier, a battery, an inverter, and a static switch. During the manufacturing of UPS power supplies, aluminum-plastic film is used as an important material for encapsulating the UPS power supply and needs to be wound.

[0003] For example, a winding machine for UPS power supply processing disclosed in Chinese patent CN117262847A can change the arrangement of the drive shaft and inner sleeve by changing the magnetic field strength generated between the three sets of coils on the inner sleeve. Under the action of the magnetic strip, the coating roller is forced to overcome the elastic force of the disc spring and deflect upward, thereby adjusting the gap between the outer surface of the coating roller and the pressure roller so that the gap between them does not appear to be larger at one end and smaller at the other end. The uniformity of the adhesive coating on the aluminum foil is high, and the gap adjustment mechanism in the existing coating roller is greatly optimized, thereby reducing the failure rate during operation and the preparation and daily maintenance costs. The arrangement of the winding roller and its upper structure can automatically adjust the linear speed of the aluminum-plastic film winding according to the weight of the winding roller during the winding process and the change in the diameter of the aluminum-plastic film being wound, so as to maintain a relatively stable winding tension of the winding roller on the aluminum-plastic film and avoid excessive pulling on the film, thereby effectively improving the processing quality of the aluminum-plastic film of the winding machine.

[0004] While this structure can avoid excessive stretching and damage to the prepared aluminum-plastic film during winding, the device is not convenient to disassemble the wound roller after winding. Therefore, we propose a winding machine for UPS power supply processing with a roller that is easy to disassemble, so that operators can easily replace the wound UPS power supply, thereby improving the ease of winding. Utility Model Content

[0005] The purpose of the present utility model is to provide a UPS power supply processing winding machine to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a winding machine for UPS power supply processing, comprising a base plate, a support leg fixedly installed at the bottom of the base plate, a winding roller arranged above the base plate, and a processing assembly arranged on the top surface of the base plate, the processing assembly including a disassembly and assembly assembly arranged above the base plate, and a tensioning assembly arranged at the bottom of the disassembly and assembly assembly.

[0007] The top of the base plate is fixedly mounted with a second vertical plate, the outer wall of the first vertical plate is fixedly mounted with a support plate, the outer wall of the support plate is fixedly mounted with a motor, the output end of the motor is fixedly mounted with a rotating rod, the end of the rotating rod away from the output end of the motor is provided with a slot, the inner wall of the slot is provided with a slide groove, the inside of the slide groove is provided with a first spring, the end of the first spring is fixedly mounted with a clamping block, the inside of the clamping slot is clamped with an inserting block, the outer wall of the inserting block is fixedly mounted with a rotating roller, the outer wall of the rotating roller is fixedly mounted with a telescopic rod, the end of the telescopic rod away from the rotating roller is fixedly mounted with a push plate, the top surface of the base plate is fixedly mounted with a second vertical plate, the inside of the second vertical plate is slidingly provided with a special-shaped block, the outer wall of the special-shaped block is rotatably connected to the auxiliary roller, and the outer wall of the special-shaped block is rotatably connected to the screw.

[0008] Preferably, the tensioning assembly includes a fixing block fixedly installed on the top surface of the base plate, a limiting groove is formed on the outer wall of the fixing block, a limiting block is slidably arranged inside the limiting groove, a tensioning roller is rotatably connected to the outer wall of the limiting block, a sliding rod is slidably arranged inside the limiting block, and a second spring is sleeved on the outer wall of the sliding rod.

[0009] Preferably, the outer wall of the card block is inclined, and the card block is slidably disposed inside the slide groove. When the insert block and the card block are pressed together, the card block slides into the slide groove. When the card block is not pressed, the card block and the insert block are engaged under the elastic action of the first spring.

[0010] Preferably, there are five auxiliary rollers, which are equidistantly distributed on the outer wall of the irregular block to provide support and assistance when the rotating roller rotates.

[0011] Preferably, the limiting block is slidably disposed within the limiting groove, and the limiting block is slidably disposed within the outer wall of the slide rod, thereby making the distribution of the second spring force more stable under its restriction.

[0012] Preferably, the tensioning roller is rotatably connected to the outer wall of the limiting block, and the tensioning roller is made of a smooth material, so as to tightly wind the aluminum-plastic film without causing a large friction force on the tensioning roller.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The UPS power supply processing winding machine is composed of a disassembly and assembly component. When the UPS power supply is wound, it needs to be disassembled. The screw is rotated. Due to the sliding arrangement of the special-shaped block and the second vertical plate, under its restriction, the screw drives the special-shaped block to slide away from the motor, and the telescopic rod is started so that the outer wall of the push plate and the inner wall of the winding roller are no longer in contact. The winding roller is pushed toward the special-shaped block, so that the outer wall inclined surface of the plug-in block fixed at the end of the roller sleeved inside the winding roller contacts and squeezes the outer wall of the card block, so that the card block slides into the inside of the slide slot, slides the plug-in block out of the card slot, and then the roller is pulled out from the bottom. Remove the top surface of the plate, replace the winding roller, put the new winding roller on the outer wall of the roller, start the telescopic rod, make the outer wall of the push plate contact with the inner wall of the winding roller, and then insert the plug into the slot to make the block engage with the outer wall of the plug, turn the screw to push the special-shaped block toward the motor to limit the roller, start the motor, and the rotating rod fixedly installed at its output end rotates, and drives the plug engaged inside it to rotate, so as to drive the roller fixedly installed on the outer wall of the plug, and the roller drives the winding roller to rotate to perform the winding work. Since the outer wall of the special-shaped block is connected to the auxiliary roller, the auxiliary roller assists the rotation of the roller.

[0015] 2. The winding machine for UPS power supply processing is composed of a tensioning assembly as one of its components. When the winding roller is wound, it needs to be wound tightly, and the outer wall of the tensioning roller is in contact with the outer wall of the winding roller. Under the elastic action of the second spring, the limit block is pushed upward, so that the outer wall of the tensioning roller connected to the outer wall of the limit block is rotated and is in close contact with the outer wall of the winding roller, so that the wound aluminum-plastic film is more compact. As the winding roller is wound, its diameter gradually increases, and the outer wall of the winding roller is squeezed against the tensioning roller. The limit block squeezes the second spring, so that the tensioning roller is always in close contact with the outer wall of the winding roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional appearance diagram of the structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the disassembly and assembly components and the tensioning components of the structure of the utility model.

[0018] Figure 3 This is a diagram of the disassembly and assembly components of the utility model structure.

[0019] Figure 4 This is an exploded schematic diagram of the disassembly and assembly components of the structure of the utility model.

[0020] Figure 5 This is a diagram of the tensioning component of the structure of the utility model.

[0021] Figure 6 This is an exploded schematic diagram of the tensioning component of the structure of the utility model.

[0022] In the figure: 1. bottom plate; 2. supporting leg; 3. winding roller; 4. processing assembly; 41. disassembly assembly; 43. tensioning assembly; 411. support plate; 412. motor; 413. rotating rod; 414. slot; 415. slide; 416. first spring; 417. block; 418. insert block; 419. rotating roller; 420. telescopic rod; 421. push plate; 422. special-shaped block; 423. auxiliary roller; 424. screw; 425. first vertical plate; 426. second vertical plate; 431. fixed block; 432. limit slot; 433. limit block; 434. slide; 435. second spring; 436. tensioning roller. DETAILED DESCRIPTION

[0023] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation methods of the present invention are now described with reference to the accompanying drawings.

[0024] Example 1

[0025] A preferred embodiment of the UPS power supply winding machine provided by this utility model is as follows: Figures 1 to 6 As shown: A winding machine for UPS power supply processing, including a base plate 1;

[0026] Support legs 2 are fixedly installed at the bottom of the base plate 1;

[0027] A winding roller 3 is provided above the bottom plate 1;

[0028] The processing assembly 4 is arranged on the top surface of the bottom plate 1, and the processing assembly 4 includes a disassembly assembly 41 arranged above the bottom plate 1. The disassembly assembly 41 includes a first vertical plate 425 fixedly mounted on the top surface of the bottom plate 1. The outer wall of the first vertical plate 425 is fixedly mounted with a support plate 411. The outer wall of the support plate 411 is fixedly mounted with a motor 412. The output end of the motor 412 is fixedly mounted with a rotating rod 413. The end of the rotating rod 413 away from the output end of the motor 412 is provided with a card slot 414. The inner wall of the card slot 414 is provided with a slide groove 415. The slide groove 415 is provided with a first elastic member. Spring 416, a clamping block 417 is fixedly installed at the end of the first spring 416, an inserting block 418 is clamped inside the slot 414, a roller 419 is fixedly installed on the outer wall of the inserting block 418, a telescopic rod 420 is fixedly installed on the outer wall of the roller 419, a push plate 421 is fixedly installed on the end of the telescopic rod 420 away from the roller 419, a second vertical plate 426 is fixedly installed on the top surface of the bottom plate 1, a special-shaped block 422 is slidingly set inside the second vertical plate 426, the outer wall of the special-shaped block 422 is rotatably connected to the auxiliary roller 423, and the outer wall of the special-shaped block 422 is rotatably connected to the screw 424.

[0029] In this embodiment, when the UPS power supply is wound, it needs to be disassembled, and the screw 424 is rotated. Since the special-shaped block 422 is slidingly arranged inside the second vertical plate 426, under its restriction, the screw 424 drives the special-shaped block 422 to slide away from the motor 412, and the telescopic rod 420 is started, so that the outer wall of the push plate 421 is no longer in contact with the inner wall of the winding roller 3, and the winding roller 3 is pushed toward the special-shaped block 422, so that the outer wall inclined surface of the plug block 418 fixedly installed at the end of the roller 419 sleeved inside the winding roller 3 is in contact and squeezed with the outer wall of the card block 417, so that the card block 417 slides into the inside of the slide groove 415, and the plug block 418 slides out from the inside of the card groove 414, and then the roller 419 is removed from the top surface of the bottom plate 1, and the winding roller 3 is replaced, and the new one is put in. The winding roller 3 is sleeved on the outer wall of the rotating roller 419, and the telescopic rod 420 is started to make the outer wall of the push plate 421 contact the inner wall of the winding roller 3, and then the plug block 418 is inserted into the slot 414 to make the block 417 engage with the outer wall of the plug block 418, and the screw 424 is rotated to push the special-shaped block 422 toward the direction of the motor 412 to limit the rotating roller 419. The motor 412 is started, and the rotating rod 413 fixedly installed at its output end rotates, and drives the plug block 418 engaged inside it to rotate, thereby driving the rotating roller 419 fixedly installed on the outer wall of the plug block 418 to rotate, and the rotating roller 419 drives the winding roller 3 to rotate to perform the winding work. Since the outer wall of the special-shaped block 422 is connected to the auxiliary roller 423, the auxiliary roller 423 assists the rotation of the rotating roller 419.

[0030] Furthermore, the outer wall of the locking block 417 is inclined, and the locking block 417 is slidably disposed inside the slide groove 415. When the insert block 418 is pressed against the locking block 417, the locking block 417 slides into the slide groove 415. When the locking block 417 is not pressed, the locking block 417 is engaged with the insert block 418 under the elastic action of the first spring 416.

[0031] Furthermore, there are five auxiliary rollers 423, which are equidistantly distributed on the outer wall of the irregular block 422 to provide support and assistance when the rotating roller 419 rotates.

[0032] Example 2

[0033] Based on Embodiment 1, a preferred embodiment of the UPS power supply winding machine provided by this utility model is as follows: Figures 1 to 6 As shown: The tensioning assembly 43 includes a fixing block 431 fixedly installed on the top surface of the base plate 1. A limit groove 432 is formed on the outer wall of the fixing block 431. A limit block 433 is slidably arranged inside the limit groove 432. A tensioning roller 436 is rotatably connected to the outer wall of the limit block 433. A slide rod 434 is slidably arranged inside the limit block 433. A second spring 435 is sleeved on the outer wall of the slide rod 434.

[0034] In this embodiment, when the winding roller 3 is wound, it needs to be wound tightly, and the outer wall of the tensioning roller 436 is in contact with the outer wall of the winding roller 3. Under the elastic action of the second spring 435, the limit block 433 is pushed upward, so that the outer wall of the tensioning roller 436 connected to the outer wall of the limit block 433 is tightly attached to the outer wall of the winding roller 3, so that the wound aluminum-plastic film is tighter. As the winding roller 3 is wound, its diameter gradually increases, and the outer wall of the winding roller 3 is squeezed against the tensioning roller 436. The limit block 433 squeezes the second spring 435, so that the tensioning roller 436 is always tightly attached to the outer wall of the winding roller 3.

[0035] Furthermore, the limiting block 433 is slidably disposed inside the limiting groove 432, and the limiting block 433 is slidably disposed outside the slide bar 434. Under its restriction, the elastic force distribution of the second spring 435 is more stable.

[0036] In addition, the tension roller 436 is rotatably connected to the outer wall of the limiting block 433. The tension roller 436 is made of smooth material, which is used to tightly wind the aluminum-plastic film without causing the tension roller 436 to have a large friction.

[0037] The above is only an illustrative embodiment of the present invention and is not intended to limit the scope of the present invention. Any equivalent changes and modifications made by any technician in this field without departing from the concept and principle of the present invention should fall within the scope of protection of the present invention. It should also be noted that the various components of the present invention are not limited to the above-mentioned overall application. The various technical features described in the specification of the present invention can be selected for use alone or in combination according to actual needs. Therefore, the present invention naturally covers other combinations and specific applications related to the utility model points of this case.

Claims

1. A winding machine for UPS power supply processing, comprising a bottom plate (1); A supporting leg (2) is fixedly mounted on the bottom of the base plate (1); A winding roller (3) is arranged above the bottom plate (1); and a processing assembly (4) arranged on the top surface of the bottom plate (1), characterized in that: The processing assembly (4) comprises a disassembly assembly (41) arranged above the bottom plate (1), and a tensioning assembly (43) is arranged at the bottom of the disassembly assembly (41).

2. A UPS power supply processing winding machine according to claim 1, characterized in that: The disassembly assembly (41) comprises a first vertical plate (425) fixedly mounted on the top surface of the bottom plate (1); a support plate (411) is fixedly mounted on the outer wall of the first vertical plate (425); a motor (412) is fixedly mounted on the outer wall of the support plate (411); a rotating rod (413) is fixedly mounted on the output end of the motor (412); a card slot (414) is provided at one end of the rotating rod (413) away from the output end of the motor (412); a slide groove (415) is provided on the inner wall of the card slot (414); a first spring (416) is arranged inside the slide groove (415); a card block is fixedly mounted on the end of the first spring (416) (417), an insert block (418) is clamped inside the slot (414), a roller (419) is fixedly installed on the outer wall of the insert block (418), a telescopic rod (420) is fixedly installed on the outer wall of the roller (419), a push plate (421) is fixedly installed on the end of the telescopic rod (420) away from the roller (419), a second vertical plate (426) is fixedly installed on the top surface of the bottom plate (1), a special-shaped block (422) is slidably arranged inside the second vertical plate (426), the outer wall of the special-shaped block (422) is rotatably connected to an auxiliary roller (423), and the outer wall of the special-shaped block (422) is rotatably connected to a screw (424).

3. The UPS power supply processing winding machine according to claim 1, characterized in that: The tensioning assembly (43) comprises a fixed block (431) fixedly mounted on the top surface of the base plate (1); a limit groove (432) is provided on the outer wall of the fixed block (431); a limit block (433) is slidably arranged inside the limit groove (432); a tensioning roller (436) is rotatably connected to the outer wall of the limit block (433); a sliding rod (434) is slidably arranged inside the limit block (433); and a second spring (435) is sleeved on the outer wall of the sliding rod (434).

4. A UPS power supply processing winding machine according to claim 2, characterized in that: The outer wall of the clamping block (417) is arranged in an inclined surface, and the clamping block (417) is arranged to slide inside the sliding groove (415).

5. The UPS power supply processing winding machine according to claim 2, characterized in that: There are five auxiliary rollers (423) which are evenly distributed on the outer wall of the special-shaped block (422).

6. A UPS power supply processing winding machine according to claim 3, characterized in that: The limit block (433) is slidably arranged inside the limit groove (432), and the limit block (433) is slidably arranged on the outer wall of the slide rod (434). Under the restriction, the elastic force distribution of the second spring (435) is more stable.

7. The UPS power supply processing winding machine according to claim 3, characterized in that: The tensioning roller (436) is rotatably connected to the outer wall of the limiting block (433), and the tensioning roller (436) is made of a smooth material.

Citation Information

Patent Citations

  • Winding machine for UPS (Uninterrupted Power Supply) processing

    CN117262847A

Cited By

  • Winding machine for UPS (Uninterrupted Power Supply) processing

    CN224493282U