Fermentation device for organic fertilizer production
By designing a fermentation device for organic fertilizer production including a mixing barrel, fermentation mechanism and cleaning mechanism, the problem that existing equipment is difficult to ensure the fermentation temperature and humidity of organic fertilizer is solved, and the cleaning process of fertilizer slag is simplified, improving the fermentation quality and operation convenience.
Patent Information
- Application Number
- CN202420220630.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-01-30
AI Technical Summary
The existing fermentation equipment for organic fertilizer production is difficult to ensure the temperature and humidity of organic fertilizers during fermentation, which affects the fermentation quality, and the fertilizer residue generated during fermentation is inconvenient to clean up.
A fermentation device for organic fertilizer production including a stirring barrel, a fermentation mechanism and a cleaning mechanism is designed. The fermentation mechanism uses motors, stirring leaves, heaters and atomizers to control the internal temperature and humidity of the fermentation box; the cleaning mechanism uses water pumps, water tanks and cleaning brushes to simplify the cleaning process of fertilizer slag.
By precisely controlling the fermentation temperature and humidity, the quality of fermentation of organic fertilizers is improved, and the operational convenience of the equipment is improved by simplifying the cleaning process.
Smart Images
Figure CN222781541U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of fermentation for organic fertilizer production, in particular to a fermentation device for organic fertilizer production. Background Art
[0002] A fermentation device for producing organic fertilizer can be a composter. A composter is a device specially used for fermentation and treatment of organic waste. Organic waste is piled inside the device manually or mechanically, fermented by microorganisms, and finally converted into organic fertilizer. Organic waste such as food residues, crop straw, livestock and poultry manure, etc. are put into the composter, and then an environment suitable for the growth of microorganisms is created by adding appropriate amounts of water, oxygen and adjusting the temperature. During the fermentation process, microorganisms decompose organic matter, generate heat energy and substances such as carbon dioxide, and finally convert the organic waste into stable organic fertilizer.
[0003] When processing organic fertilizer, it is usually necessary to ferment the organic fertilizer. However, the usual equipment cannot guarantee the fermentation temperature and humidity of the organic fertilizer, which can easily affect the quality of dough fermentation. In addition, fertilizer residue may be produced during the fermentation of the organic fertilizer, which is inconvenient for the operator to clean. Utility Model Content
[0004] In order to make up for the above deficiencies, the utility model provides a fermentation device for producing organic fertilizer which overcomes the above technical problems or at least partially solves the above problems.
[0005] The utility model is achieved in this way:
[0006] The utility model provides a fermentation device for producing organic fertilizer, comprising a stirring barrel,
[0007] A fermentation mechanism, the fermentation mechanism comprising a motor, the motor is fixed to one side of the mixing barrel, a fixed shaft is fixedly installed at the output of the motor, a stirring blade is arranged on the surface of the fixed shaft, a discharge pipe is arranged on one side of the mixing barrel, a fermentation box is inserted through one end of the discharge pipe, a heater is arranged on one side of the fermentation box, and an atomizer is arranged inside the fermentation box;
[0008] The cleaning mechanism comprises a water tank, the water tank is fixed to the top of the mixing barrel, a connecting pipe is arranged on the top of the water tank, a water pump is arranged at one end of the connecting pipe, and a mounting pipe is arranged at one end of the water pump.
[0009] In a preferred embodiment, a mounting platform is provided at the bottom of the fermentation box, and a supporting frame is provided at the top of the mounting platform.
[0010] In a preferred solution, the stirring barrel is arranged on the top of the support frame, and a PLC controller is arranged on the surface of the support frame.
[0011] In a preferred embodiment, a cleaning brush is provided on the surface of the stirring blade, and a solenoid valve is provided on the surface of the discharge pipe.
[0012] In a preferred embodiment, a humidity sensor and a dehumidifier are arranged on one side of the inner cavity of the fermentation box, and a temperature sensor is arranged on the other side of the inner cavity of the fermentation box.
[0013] In a preferred solution, a feed hopper is provided above the mixing barrel, and a water inlet pipe is provided on the top of the water tank.
[0014] In a preferred solution, the inner cavity of the mixing barrel is provided with a bearing sleeve, and one end of the fixed shaft is connected to the bearing sleeve.
[0015] In a preferred solution, one end of the mounting tube is inserted into the interior of the mixing barrel, and the mixing barrel is arranged in an inclined state.
[0016] The utility model provides a fermentation device for producing organic fertilizer, and its beneficial effects include:
[0017] 1. Through the cooperation of the motor, stirring blade, PLC controller, solenoid valve, fermentation box, heater and atomizer, the organic fertilizer material can be first put into the mixing barrel, and the motor is started to drive the stirring blade to rotate. After completion, the solenoid valve is opened to allow the organic fertilizer material to fall into the fermentation box. The heater is started to keep the interior of the fermentation box at a constant temperature and appropriate humidity. When the humidity inside the fermentation box is too low, the atomizer is started to humidify the inside of the fermentation box to increase the humidity inside the fermentation box so that the humidity inside the box is at an appropriate humidity, thereby ensuring the temperature and humidity of organic fertilizer fermentation and improving the quality of organic fertilizer fermentation.
[0018] 2. Through the cooperation of the water pump, water tank, mounting pipe, mixing barrel, motor, mixing blade and cleaning brush, when the operator needs to clean the fertilizer residue inside the mixing barrel, the operator can start the water pump to extract water from the water tank and input it into the mixing barrel through the mounting pipe. At this time, the operator can start the motor to drive the mixing blade and the cleaning brush to rotate, so as to clean the fertilizer residue inside the mixing barrel, which is convenient for the operator to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is an overall stereogram provided by the embodiment of the utility model;
[0021] Figure 2 A schematic diagram of the cross-sectional structure of a mixing barrel provided in an embodiment of the utility model;
[0022] Figure 3 The utility model embodiment provides Figure 2 The enlarged view of point A in the middle;
[0023] Figure 4 A schematic diagram of the internal structure of a fermentation box provided in an embodiment of the utility model;
[0024] In the figure: 1. fermentation mechanism; 11. motor; 12. stirring barrel; 13. fixed shaft; 14. stirring blade; 15. discharge pipe; 16. solenoid valve; 17. fermentation box; 18. heater; 19. atomizer; 2. cleaning mechanism; 21. water tank; 22. water inlet pipe; 23. connecting pipe; 24. water pump; 25. mounting pipe; 26. feed hopper; 27. temperature sensor; 28. humidity sensor; 29. mounting table; 3. support frame; 31. PLC controller; 32. bearing sleeve; 33. cleaning brush; 34. dehumidifier. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Example
[0027] Reference Figure 1-Figure 4The utility model provides a technical solution: a fermentation device for organic fertilizer production, including a stirring barrel 12, a fermentation mechanism 1 and a cleaning mechanism 2, the fermentation mechanism 1 includes a motor 11, the motor 11 is fixed to one side of the stirring barrel 12, the output of the motor 11 is fixedly installed with a fixed shaft 13, the surface of the fixed shaft 13 is provided with a stirring blade 14, a discharge pipe 15 is provided on one side of the stirring barrel 12, a fermentation box 17 is inserted at one end of the discharge pipe 15, a heater 18 is provided on one side of the fermentation box 17, and the fermentation box 17 can be heated by heating the heater 18. 17 is heated, and the temperature and humidity inside the box body are monitored by the temperature sensor 27 and the humidity sensor 28. The temperature and humidity inside the fermentation box 17 can be detected. The fermentation box 17 is provided with an atomizer 19. Through the cooperation of the motor 11, the stirring blade 14, the PLC controller 31, the solenoid valve 16, the fermentation box 17, the heater 18 and the atomizer 19, when the operator needs to ferment the organic fertilizer, the organic fertilizer material can be firstly put into the interior of the stirring barrel 12 from the feed hopper 26, and then the operator can The motor 11 is started, and the motor 11 drives the fixed shaft 13 to rotate, and the fixed shaft 13 drives the stirring blade 14 to rotate, so that the organic fertilizer material can be stirred and transported. When the stirring is completed, the operator can control the solenoid valve 16 to open through the PLC controller 31, so that the organic fertilizer material after stirring falls into the fermentation box 17. When the temperature fermentation inside the fermentation box 17 is not ideal, the operator can start the heater 18, so that the inside of the fermentation box 17 is at a constant temperature and suitable humidity. The temperature and humidity inside the box body are monitored by the temperature sensor 27 and the humidity sensor 28, and the temperature and humidity inside the fermentation box 17 can be detected. When the humidity inside the fermentation box 17 is too low, the atomizer 19 can be started to humidify the inside of the fermentation box 17 and increase the humidity inside the fermentation box 17. When the humidity is too high, the operator can start the dehumidifier 34, so that the inside of the box body can be properly dehumidified, so that the humidity inside the box body is at a suitable humidity, which is suitable for organic fertilizer fermentation, thereby ensuring the temperature and humidity of organic fertilizer fermentation and improving the quality of organic fertilizer fermentation.
[0028] Reference Figure 1-Figure 4In a preferred embodiment, the cleaning mechanism 2 includes a water tank 21, the water tank 21 is fixed to the top of the mixing barrel 12, a connecting pipe 23 is arranged on the top of the water tank 21, a water pump 24 is arranged at one end of the connecting pipe 23, and a mounting pipe 25 is arranged at one end of the water pump 24. A mounting platform 29 is arranged at the bottom of the fermentation box 17, and a support frame 3 is arranged on the top of the mounting platform 29. By arranging the support frame 3, the mixing barrel 12 can be supported. The mixing barrel 12 is arranged on the top of the support frame 3. A PLC controller 31 is arranged on the surface of the support frame 3. By arranging the PLC controller 31, the motor 11, the water pump 24, the solenoid valve 16, the heater 18, the atomizer 19, the temperature sensor 27, the humidity sensor 28 and the dehumidifier 34 can be controlled. The mixing blade 14 A cleaning brush 33 is provided on the surface of the mixing barrel 12, and the cleaning brush 33 is provided to clean the mixing barrel 12. A solenoid valve 16 is provided on the surface of the discharge pipe 15, and the discharge pipe 15 can be controlled by providing the solenoid valve 16. Through the cooperation of the water pump 24, the water tank 21, the mounting pipe 25, the mixing barrel 12, the motor 11, the stirring blade 14 and the cleaning brush 33, when the operator needs to clean the fertilizer residue inside the mixing barrel 12, the operator can start the water pump 24 to extract water from the inside of the water tank 21 and input it into the inside of the mixing barrel 12 through the mounting pipe 25. At this time, the operator can start the motor 11 to drive the stirring blade 14 and the cleaning brush 33 to rotate, so that the fertilizer residue inside the mixing barrel 12 can be cleaned, which is convenient for the operator to use.
[0029] Reference Figure 1-Figure 4 In a preferred embodiment, a humidity sensor 28 and a dehumidifier 34 are provided on one side of the inner cavity of the fermentation box 17. By providing the dehumidifier 34, the interior of the box can be properly dehumidified so that the humidity inside the box is at a suitable humidity, which is suitable for the fermentation of organic fertilizer. A temperature sensor 27 is provided on the other side of the inner cavity of the fermentation box 17. A feed hopper 26 is provided above the mixing barrel 12. By providing the feed hopper 26, organic fertilizer materials can be put in. A water inlet pipe 22 is provided on the top of the water tank 21. By providing the water inlet pipe 22, the water tank 21 can be replenished with water when there is no water in the water tank 21. A bearing sleeve 32 is provided in the inner cavity of the mixing barrel 12, one end of the fixed shaft 13 is connected to the bearing sleeve 32, one end of the mounting pipe 25 is inserted into the interior of the mixing barrel 12, and the mixing barrel 12 is inclined. By setting the mixing barrel 12 in an inclined shape, the flow rate of the organic fertilizer can be increased.
[0030] Specifically, the working process or working principle of the fermentation device for organic fertilizer production is as follows: when processing organic fertilizer, it is usually necessary to ferment the organic fertilizer, but the usual equipment cannot guarantee the temperature and humidity of the organic fertilizer fermentation during the fermentation, which easily affects the quality of dough fermentation, and fertilizer residue may be produced during the fermentation of the organic fertilizer, which is inconvenient for the operator to clean up. Therefore, the technical solution can solve the above problems. When the operator needs to ferment the organic fertilizer, first, the organic fertilizer material can be put from the feed hopper 26 into the inside of the mixing barrel 12, and then the operator can start the motor 11, and the motor 11 drives the fixed shaft 13 to rotate, and the fixed shaft 13 drives the stirring blade 14 to rotate, so that the organic fertilizer material can be stirred and transported. When the stirring is completed, the operator can control the solenoid valve 16 to open through the PLC controller 31, so that the organic fertilizer material after stirring falls into the inside of the fermentation box 17. When the temperature fermentation inside the fermentation box 17 is not ideal, the operator can start the heater 18 to make the fermentation box The interior of the box 17 is at a constant temperature and a suitable humidity. The temperature and humidity inside the box body are monitored by the temperature sensor 27 and the humidity sensor 28. The temperature and humidity inside the fermentation box 17 can be detected. When the humidity inside the fermentation box 17 is too low, the atomizer 19 can be started to humidify the inside of the fermentation box 17 and increase the humidity inside the fermentation box 17. When the humidity is too high, the operator can start the dehumidifier 34, so that the inside of the box body can be properly dehumidified, so that the humidity inside the box body is at a suitable humidity, which is suitable for the fermentation of organic fertilizer, thereby ensuring the temperature and humidity of the organic fertilizer fermentation and improving the quality of the organic fertilizer fermentation. When the operator needs to clean the fertilizer residue inside the mixing barrel 12, the operator can start the water pump 24 to extract water from the inside of the water tank 21 and input it into the inside of the mixing barrel 12 through the installation pipe 25. At this time, the operator can start the motor 11 to drive the stirring blade 14 and the cleaning brush 33 to rotate, so that the fertilizer residue inside the mixing barrel 12 can be cleaned, which is convenient for the operator to use. All processes are terminated at this point.
[0031] It should be noted that the motor 11, water pump 24, solenoid valve 16, heater 18, atomizer 19, temperature sensor 27, humidity sensor 28, dehumidifier 34 and PLC controller 31 are all electrically connected to an external power supply and are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.
Claims
1. A fermentation device for producing organic fertilizer, comprising a stirring barrel (12), characterized in that: A fermentation mechanism (1), the fermentation mechanism (1) comprising a motor (11), the motor (11) being fixed to one side of a stirring barrel (12), the output of the motor (11) being fixedly mounted with a fixed shaft (13), the surface of the fixed shaft (13) being provided with stirring blades (14), a discharge pipe (15) being provided on one side of the stirring barrel (12), a fermentation box (17) being inserted through one end of the discharge pipe (15), a heater (18) being provided on one side of the fermentation box (17), and an atomizer (19) being provided inside the fermentation box (17); A cleaning mechanism (2), the cleaning mechanism (2) comprising a water tank (21), the water tank (21) being fixed to the top of the mixing barrel (12), a connecting pipe (23) being provided at the top of the water tank (21), a water pump (24) being provided at one end of the connecting pipe (23), and a mounting pipe (25) being provided at one end of the water pump (24); A mounting platform (29) is provided at the bottom of the fermentation box (17), and a support frame (3) is provided at the top of the mounting platform (29); The stirring barrel (12) is arranged on the top of the support frame (3), and a PLC controller (31) is arranged on the surface of the support frame (3); The surface of the stirring blade (14) is provided with a cleaning brush (33), and the surface of the discharge pipe (15) is provided with a solenoid valve (16); A humidity sensor (28) and a dehumidifier (34) are arranged on one side of the inner cavity of the fermentation box (17), and a temperature sensor (27) is arranged on the other side of the inner cavity of the fermentation box (17).
2. A fermentation device for producing organic fertilizer according to claim 1, characterized in that, A feed hopper (26) is arranged above the mixing barrel (12), and a water inlet pipe (22) is arranged at the top of the water tank (21).
3. A fermentation device for producing organic fertilizer according to claim 2, characterized in that, The inner cavity of the mixing barrel (12) is provided with a bearing sleeve (32), and one end of the fixed shaft (13) is connected to the bearing sleeve (32).
4. A fermentation device for producing organic fertilizer according to claim 1, characterized in that: One end of the mounting tube (25) is inserted into the interior of the mixing barrel (12), and the mixing barrel (12) is arranged in an inclined shape.