Coke oven module integrated building block masonry device
By designing clamping components and hydraulic devices in the coke oven modular block masonry device, the problem of only plastering mortar on the bottom of the block in the prior art is solved, and uniform mortar coverage around the block and the cladding surface is achieved, and construction quality and efficiency are improved.
Patent Information
- Application Number
- CN202421239898.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the construction process, the existing coke oven modular block masonry device can only mortar application on the bottom of the block, which cannot meet the mortar application needs of the block around and on the wall during construction, affecting the construction quality and efficiency.
A coke oven module integrated block masonry device is designed, using clamping components to clamp the top of the block, and through hydraulic devices and conveyor belt systems, stable clamping of the blocks and uniform mortar coverage are achieved.
Through the design of clamping components, the blocks can be stably clamped, ensuring that the mortar covers on the surface of the blocks is more sufficient, and the quality and construction efficiency of the finished masonry products are improved.
Smart Images

Figure CN222781562U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of masonry devices, and more specifically to a coke oven module integrated block masonry device. Background Art
[0002] A coke oven modular block masonry device disclosed in a Chinese invention patent with publication number CN113980690B comprises a flatbed truck movable in a straight line direction and at least one masonry assembly arranged on the flatbed truck, wherein the masonry assembly comprises a column connected to the flatbed truck, at least two cantilevers hinged in sequence, a hanger and a pair of relatively arranged clamps, wherein adjacent cantilevers are configured to be hinged in sequence and rotatable along a horizontal plane, the hanger is connected to a pull rope through a lifting ring, one cantilever is rotatable along a horizontal plane to the column, and the other cantilever away from the column is connected to a winch for winding or releasing the pull rope, and a pair of clamps are configured to be rotatable along a vertical plane and can be connected to the hanger in a direction of moving toward or away from each other; the provided coke oven modular block masonry device can quickly and efficiently fix and lift the blocks, flip them over and apply mortar, and then arrange them at a designated position for masonry, thereby improving work efficiency and reducing work intensity.
[0003] In the above patent design, when the hanger clamps the two sides of the block, the cylinder needs to be extended and then reduced to adapt to the size of the block for clamping, and then the mortar is applied by reversing. However, in the actual construction process, in order to ensure the quality of construction, the mortar needs to be applied on all sides of the block. After the blocks are stacked, the mortar needs to be applied on the surface to ensure the flatness of the surface. Before applying the mortar, the surface needs to be pre-applied with mortar. Therefore, during the construction process, mortar needs to be applied on all sides of the block. The existing equipment can only apply mortar on the bottom of the block during use, which is not convenient for actual construction. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a coke oven module integrated block masonry device to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical solution: a coke oven module integrated block masonry device, comprising an upper fixing hand, both sides of the bottom of the upper fixing hand are fixedly installed with hydraulic devices, the output shafts of the hydraulic devices on both sides are fixedly connected with support arms, a clamping assembly is provided between the two support arms, both sides of the clamping assembly are movably connected with a fixing seat, the bottom of the fixing seat is fixedly connected with a support rod, the side of the support rod away from the clamping assembly is fixedly connected with a rotating assembly, and the rotating assembly is movably connected to the bottom of the support arm;
[0006] The clamping assembly comprises two clamping hand assemblies, a second conveyor belt is arranged on the other side of the clamping hand assembly, and the two clamping hand assemblies are connected by transmission via the second conveyor belt.
[0007] As a preferred technical solution of the present application, the clamping hand assembly includes a central axis, a mounting seat is fixedly sleeved on the outer side of the central axis, silicone soft blocks are fixedly connected to the top and bottom of the mounting seat, a driving gear is fixedly connected to the other side of the central axis located on the front, and a driven gear is fixedly connected to the other side of the central axis located in the middle and back, and a first conveyor belt is provided on the outer side of the driving gear.
[0008] As a preferred technical solution of the present application, teeth are provided on the inner side of the first conveyor belt, and the teeth on the inner side of the first conveyor belt are meshed with the teeth on the outer side of the driving gear and the outer side of the driven gear, and teeth are provided on the inner side of the second conveyor belt, and the teeth on the inner side of the second conveyor belt are meshed with the teeth on the outer side of the driving gear.
[0009] As a preferred technical solution of the present application, the width of the driving gear is the sum of the width of the first conveyor belt and the width of the second conveyor belt, and the width of the driven gear is the same as the width of the first conveyor belt.
[0010] As a preferred technical solution of the present application, bearings are provided at the connection between the central axis and the fixed seat, and a first motor is fixedly connected to one side of the central axis located on the top front.
[0011] As a preferred technical solution of the present application, the rotating assembly includes a support block, a rotating shaft is fixedly connected to the side of the support block away from the clamping assembly, a bearing is provided at the connection between the rotating shaft and the support arm, and a second motor is fixedly connected to one side of the rotating shaft.
[0012] Technical effects and advantages of the utility model:
[0013] 1. The utility model is provided with a clamping assembly, which clamps the top of the block, exposes the long side of the block and then clamps the bottom of the assembly. After the block is stably clamped, the upper fixed hand drives the block to be immersed in the mortar bucket and then taken out. The mortar coverage of the block surface is more sufficient, and when multiple blocks are stacked, the quality of the finished masonry product is better after the mortar is infiltrated and leveled.
[0014] 2. The utility model is provided with a clamping assembly, and the gap between two adjacent central axes becomes smaller due to the rotation of the silicone soft block. The silicone soft block is compressed to stably clamp the building block, thereby improving the clamping stability and being adaptable to building blocks of different thicknesses. The two sets of clamping hand assemblies can fix the longitudinal position of the building block, prevent the building block from shaking left and right when the upper fixed hand top manipulator drives the equipment, and the clamping is prone to loosening, thereby stably clamping the building block. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 This is a schematic diagram of the support arm structure of the utility model.
[0017] Figure 3 It is a partial structural schematic diagram of the utility model.
[0018] Figure 4 This is a schematic diagram of the structure of the clamping assembly of the utility model.
[0019] The accompanying drawings are marked as follows:
[0020] 1. Upper fixed hand; 2. Hydraulic device; 3. Support arm; 4. Rotating assembly; 401. Support block; 402. Rotating shaft; 403. Second motor; 5. Clamping assembly; 501. Clamping hand assembly; 5011. Mounting seat; 5012. Silicone soft block; 5013. Middle shaft; 5014. Driving gear; 5015. Driven gear; 5016. First conveyor belt; 502. First motor; 503. Second conveyor belt; 6. Fixed seat; 7. Support rod. DETAILED DESCRIPTION
[0021] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative, and the AAA involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0022] Reference Figures 1 to 4 The utility model provides a coke oven module integrated block masonry device, comprising an upper fixing hand 1, hydraulic devices 2 are fixedly installed on both sides of the bottom of the upper fixing hand 1, the output shafts of the hydraulic devices 2 on both sides are fixedly connected to support arms 3, a clamping assembly 5 is provided between the two support arms 3, both sides of the clamping assembly 5 are movably connected to fixed seats 6, the bottom of the fixed seat 6 is fixedly connected to a support rod 7, the side of the support rod 7 away from the clamping assembly 5 is fixedly connected to a rotating assembly 4, and the rotating assembly 4 is movably connected to the bottom of the support arm 3;
[0023] The clamping assembly 5 includes two clamping hand assemblies 501 . A second conveyor belt 503 is disposed on the other side of the clamping hand assembly 501 . The two clamping hand assemblies 501 are connected in transmission via the second conveyor belt 503 .
[0024] In a preferred embodiment, the clamping hand assembly 501 includes a central axis 5013, the outer side of the central axis 5013 is fixedly sleeved with a mounting seat 5011, the top and bottom of the mounting seat 5011 are fixedly connected with a silicone soft block 5012, the other side of the central axis 5013 located on the front is fixedly connected with a driving gear 5014, the other side of the central axis 5013 located in the middle and back is fixedly connected with a driven gear 5015, and a first conveyor belt 5016 is provided on the outer side of the driving gear 5014; by providing the clamping assembly 5, the gap between two adjacent central axes 5013 becomes smaller due to the rotation of the silicone soft block 5012, and the silicone soft block 5012 is compressed to stably clamp the building block, thereby improving the clamping stability and being able to adapt to building blocks of different thicknesses. The two sets of clamping hand assemblies 501 can fix the longitudinal position of the building block to prevent the building block from shaking left and right when the top manipulator of the upper fixed hand 1 drives the device, and the clamping is easy to loosen, thereby stably clamping the building block.
[0025] In a preferred embodiment, teeth are provided on the inner side of the first conveyor belt 5016, and the inner teeth of the first conveyor belt 5016 mesh with the outer teeth of the driving gear 5014 and the outer teeth of the driven gear 5015; teeth are provided on the inner side of the second conveyor belt 503, and the inner teeth of the second conveyor belt 503 mesh with the outer teeth of the driving gear 5014; the first motor 502 is started to drive the top driving gear 5014 to rotate, and the rotation of the driving gear 5014 drives the first conveyor belt 5016 and the second conveyor belt 503 to rotate, so that the driven gear 5015 and the bottom driving gear 5014 rotate synchronously, thereby driving the mounting base 5011 and the silicone soft block 5012 to rotate.
[0026] In a preferred embodiment, the width of the driving gear 5014 is the sum of the width of the first conveyor belt 5016 and the width of the second conveyor belt 503 , and the width of the driven gear 5015 is the same as the width of the first conveyor belt 5016 .
[0027] In a preferred embodiment, bearings are provided at the connection between the central axis 5013 and the fixing seat 6, and the first motor 502 is fixedly connected to one side of the central axis 5013 located at the top front.
[0028] In a preferred embodiment, the rotating assembly 4 includes a support block 401, and a rotating shaft 402 is fixedly connected to the side of the support block 401 away from the clamping assembly 5. A bearing is provided at the connection between the rotating shaft 402 and the support arm 3, and a second motor 403 is fixedly connected to one side of the rotating shaft 402 on one side; the second motor 403 is started to drive the rotating shaft 402 and the support block 401 to rotate the clamping assembly 5, and when it rotates ninety degrees and is parallel to the ground, the first motor 502 is started to reversely rotate the driving gear 5014 when it descends to the laying position, and the mounting seat 5011 and the silicone soft block 5012 slowly return to the original position. When the building block is released, the top of the building block slides along the oblique angle of the silicone soft block 5012 and the mounting seat 5011 to the top of the laying position, and returns to the unprocessed building block stacking area after the masonry operation is completed.
[0029] The working principle of the utility model is as follows: the narrow side of the block stands in the unprocessed area, the length of the clamping assembly 5 is adjusted according to the size of the block, so as to adapt to the size of blocks of different sizes, and the lifting and displacement are controlled by the manipulator on the top of the upper fixed hand 1, and the clamping assembly 5 is controlled to be located at the top of the block to be clamped and processed, and then it is lowered until the two clamping hand assemblies 501 are both located at the top of the block, and the first motor 502 is started to drive the driving gear 5014 at the top to rotate, and the driving gear 5014 rotates to drive the first conveyor belt 5016 and the second conveyor belt 503 to rotate, so that the driven gear 5015 and the driving gear 5014 at the bottom rotate synchronously, thereby driving the mounting seat 5011 and the silicone soft block 5012 to rotate, and the two adjacent central shafts 501 3 becomes smaller due to the rotation of the silicone soft block 5012. After the building block is stably clamped, the building block is driven to be immersed in the mortar bucket and then taken out. Then, the manipulator on the top of the upper fixed hand 1 controls it to move to the preset position for masonry. The second motor 403 is started to drive the rotating shaft 402 and the supporting block 401 to rotate the clamping assembly 5. When it rotates ninety degrees and is parallel to the ground, the first motor 502 is started to reversely rotate the driving gear 5014 when it descends to the laying position. The mounting seat 5011 and the silicone soft block 5012 are slowly reset to the original position. When the building block is released, the top of the building block slides along the silicone soft block 5012 and the mounting seat 5011 at an angle to the top of the laying position. After the masonry operation is completed, it returns to the unprocessed building block stacking area.
[0030] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0031] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A coke oven module integrated block masonry device, comprising an upper fixing hand (1), characterized in that: Hydraulic devices (2) are fixedly installed on both sides of the bottom of the upper fixed hand (1), and the output shafts of the hydraulic devices (2) on both sides are fixedly connected to support arms (3). A clamping assembly (5) is provided between the two support arms (3), and a fixed seat (6) is movably connected to both sides of the clamping assembly (5). A support rod (7) is fixedly connected to the bottom of the fixed seat (6), and a rotating assembly (4) is fixedly connected to the side of the support rod (7) away from the clamping assembly (5), and the rotating assembly (4) is movably connected to the bottom of the support arm (3); The clamping assembly (5) comprises two clamping hand assemblies (501), a second conveyor belt (503) is provided on the other side of the clamping hand assembly (501), and the two clamping hand assemblies (501) are connected in transmission via the second conveyor belt (503).
2. The coke oven module integrated block masonry device according to claim 1, characterized in that: The clamping hand assembly (501) comprises a central axis (5013), a mounting seat (5011) is fixedly sleeved on the outer side of the central axis (5013), a silicone soft block (5012) is fixedly connected to the top and bottom of the mounting seat (5011), a driving gear (5014) is fixedly connected to the other side of the central axis (5013) located at the front, a driven gear (5015) is fixedly connected to the other side of the central axis (5013) located at the middle and back, and a first conveyor belt (5016) is provided on the outer side of the driving gear (5014).
3. The coke oven module integrated block masonry device according to claim 2, characterized in that: The first conveyor belt (5016) is provided with teeth on the inner side, and the teeth on the inner side of the first conveyor belt (5016) are meshed with the teeth on the outer side of the driving gear (5014) and the teeth on the outer side of the driven gear (5015). The second conveyor belt (503) is provided with teeth on the inner side, and the teeth on the inner side of the second conveyor belt (503) are meshed with the teeth on the outer side of the driving gear (5014).
4. The coke oven module integrated block masonry device according to claim 2, characterized in that: The width of the driving gear (5014) is the sum of the width of the first conveyor belt (5016) and the width of the second conveyor belt (503), and the width of the driven gear (5015) is the same as the width of the first conveyor belt (5016).
5. The coke oven module integrated block masonry device according to claim 2, characterized in that: The connection between the central axis (5013) and the fixed seat (6) is provided with a bearing, and a first motor (502) is fixedly connected to one side of the central axis (5013) located at the top front.
6. The coke oven module integrated block masonry device according to claim 1, characterized in that: The rotating assembly (4) comprises a support block (401), a rotating shaft (402) being fixedly connected to one side of the support block (401) away from the clamping assembly (5), a bearing being provided at the connection between the rotating shaft (402) and the support arm (3), and a second motor (403) being fixedly connected to one side of the rotating shaft (402) located on one side.
Citation Information
Patent Citations
Modular block masonry device for coke ovens
CN113980690B