Aluminum plating tool
By designing an aluminum-plated tooling with rotatable wall panels and adjustable clamping mechanisms, the problems of poor applicability of existing tooling and harmful substances generated during welding are solved, and more efficient and safe aluminum-plated processing of parts is achieved.
Patent Information
- Application Number
- CN202421547658.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-02
AI Technical Summary
In the production of surface treatment of car light parts, existing tooling needs to be cut and welding adjustments according to the deformation state of different batches of parts, which have poor applicability, and the welding smoke, arc light and cutting dust generated during welding are harmful to the human body, reducing production efficiency.
An aluminum-plated tooling is designed, including rotatable wall panels and adjustable clamping mechanisms, and the aluminum-plated processing of different batches of parts is avoided by replacing the bottom mold support assembly and adjusting the position of the upper mold shading assembly.
It improves the applicability of the workpiece, reduces safety hazards, improves production efficiency, and avoids the harm of harmful substances caused by welding to the human body.
Smart Images

Figure CN222781668U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lamp processing, in particular to an aluminum-plated tooling. Background Art
[0002] In the production of surface treatment of automotive lamp parts, it is usually necessary to partially shield the surface treatment parts. At present, due to the inconsistent deformation of parts in different batches, in the surface treatment production, the tooling needs to meet the quality area requirements. The current tooling is assembled by welding, and cutting and welding adjustments need to be made according to the deformation state of the parts. Not only is the applicability poor, but the welding smoke, arc light and dust generated during the welding process are not only harmful to the human body, but also greatly reduce the production efficiency.
[0003] Therefore, it is necessary to design an aluminum-plated tool to solve the above problems. Utility Model Content
[0004] The utility model aims to provide an aluminum-plated tooling in view of the deficiencies of the prior art.
[0005] The technical solution of the utility model is: an aluminum-plated tooling, comprising a base; a chamber is formed on the base by wall panels, and each wall panel can be rotated to open; a plurality of clamping mechanisms are evenly distributed on the inner wall of each wall panel; the clamping mechanism comprises a bottom mold support assembly and an upper mold fixing frame; the inner end of the upper mold fixing frame is hinged to the wall panel, and the outer end is opened and closed with the outer end of the upper mold fixing frame through a locking mechanism; an upper mold shielding assembly is adjustably provided on the inner side of the upper mold fixing frame; the bottom mold support assembly is detachably connected to the wall panel.
[0006] The base comprises an upper fixed plate and a lower fixed plate; the upper fixed plate and the lower fixed plate are connected via a central axis; a plurality of mounting columns are evenly distributed circumferentially between the upper fixed plate and the lower fixed plate; and the wall panel is rotatably connected between adjacent mounting columns.
[0007] One side of the wall panel is rotatably connected to the mounting column via a hinge, and the other side is opened and closed by a rotatable strap limiter arranged on the corresponding mounting column, and a handle is arranged on the open side of the wall panel.
[0008] The inner end of the upper mold fixing frame is provided with a connecting shaft (3-4); both ends of the connecting shaft (3-4) are rotatably connected to the wall plate through a shaft sleeve (3-5).
[0009] The locking mechanism includes a limit block fixed to the outer end of the bottom mold support assembly; a limit groove is provided in the middle of the limit block; a locking plate is rotatably mounted on one side of the limit block; and a locking column extending into the limit groove is provided at the outer end of the upper mold fixing frame.
[0010] The upper mold shielding assembly includes a first upper mold shielding member and a second upper mold shielding member; the first upper mold shielding member and the second upper mold shielding member are fixed to the upper mold fixing frame through a plurality of connecting blocks arranged vertically and horizontally; one end of the connecting block can be lockably mounted on the upper mold fixing frame; an adjustment groove is provided in the middle part of the connecting block along the length direction; the first upper mold shielding member and the second upper mold shielding member are connected to the adjustment grooves of the corresponding connecting blocks through adjusting bolts.
[0011] The bottom mold support assembly includes a bottom plate and a first bottom mold support member, a second bottom mold support member, a third bottom mold support member and a fourth bottom mold support member arranged on the bottom plate.
[0012] The bottom plate is fixedly connected to the wall plate by screws.
[0013] By adopting the above technical scheme, the utility model has the following beneficial effects: the utility model is provided with a bottom mold support assembly which is detachably connected to the wall panel and an upper mold shielding assembly which is adjustably arranged on the inner side of the upper mold fixing frame. By replacing the bottom mold support assembly and adjusting the position of the upper mold shielding assembly, it can adapt to the aluminum plating of parts of different batches, and has stronger applicability. At the same time, there is no need to cut and weld the aluminum plating tooling, which not only reduces safety hazards but also improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.
[0015] Figure 1 It is a structural schematic diagram of the utility model.
[0016] Figure 2 It is an exploded schematic diagram of the clamping mechanism of the utility model.
[0017] Figure 3 It is a structural schematic diagram of the upper mold shielding component of the utility model.
[0018] The reference numerals in the accompanying drawings are:
[0019] Base 1, upper fixed plate 1-1, lower fixed plate 1-2, central axis 1-3, mounting column 1-4, hinge 1-5, strap 1-6, handle 1-7, wall panel 2, clamping mechanism 3, bottom mold support assembly 3-1, bottom plate 3-1-1, first bottom mold support member 3-1-2, second bottom mold support member 3-1-3, third bottom mold support member 3-1-4, fourth bottom mold support member 3-1-5, upper mold fixing frame 3-2, upper mold shielding assembly 3-3, first upper mold shielding member 3-3-1, second upper mold shielding member 3-3-2, connecting block 3-3-3, adjusting groove 3-3-4, adjusting bolt 3-3-5, connecting shaft 3-4, sleeve 3-5, locking mechanism 4, limit block 4-1, locking plate 4-2, locking column 4-3. DETAILED DESCRIPTION
[0020] (Example 1)
[0021] See Figures 1 to 3 The aluminum-plating tool of the present embodiment comprises a base 1; a chamber is formed on the base 1 by wall panels 2, and each wall panel 2 can be rotated to open; a plurality of clamping mechanisms 3 are evenly distributed on the inner wall of each wall panel 2; the clamping mechanism 3 comprises a bottom mold support assembly 3-1 and an upper mold fixing frame 3-2; the inner end of the upper mold fixing frame 3-2 is hinged to the wall panel 2, and the outer end is opened and closed with the outer end of the upper mold fixing frame 3-2 through a locking mechanism 4; an upper mold shielding assembly 3-3 is adjustably provided on the inner side of the upper mold fixing frame 3-2; the bottom mold support assembly 3-1 is detachably connected to the wall panel 2.
[0022] Furthermore, the base 1 includes an upper fixed plate 1-1 and a lower fixed plate 1-2; the upper fixed plate 1-1 and the lower fixed plate 1-2 are connected via a central axis 1-3; a plurality of mounting columns 1-4 are evenly distributed circumferentially between the upper fixed plate 1-1 and the lower fixed plate 1-2; the wall panel 2 is rotatably connected between adjacent mounting columns 1-4, and a suitable number of mounting columns is selected according to actual needs.
[0023] Furthermore, in order to facilitate the opening and closing of the wall panel 2, one side of the wall panel 2 is rotatably connected to the mounting column 1-4 through a hinge 1-5, and the other side is opened and closed by limiting the position of a rotatable strap 1-6 arranged on the corresponding mounting column 1-4, and a handle 1-7 is provided on the open side of the wall panel 2.
[0024] Furthermore, in order to facilitate the installation and opening of the upper mold fixing frame 3-2, a connecting shaft 3-4 is provided at the inner end of the upper mold fixing frame 3-2; both ends of the connecting shaft 3-4 are rotatably connected to the wall panel 2 through a shaft sleeve 3-5.
[0025] Furthermore, in order to ensure the stability of the locking between the upper mold fixing frame 3-2 and the bottom mold supporting assembly 3-1, the locking mechanism 4 includes a limit block 4-1 fixed to the outer end of the bottom mold supporting assembly 3-1; a limit groove is provided in the middle of the limit block 4-1; a locking plate 4-2 is rotatably installed on one side of the limit block 4-1; and a locking column 4-3 extending into the limit groove is provided at the outer end of the upper mold fixing frame 3-2.
[0026] Furthermore, the upper mold shielding assembly 3-3 includes a first upper mold shielding member 3-3-1 and a second upper mold shielding member 3-3-2; the first upper mold shielding member 3-3-1 and the second upper mold shielding member 3-3-2 are both fixed to the upper mold fixing frame 3-2 by a plurality of connecting blocks 3-3-3 arranged vertically and horizontally; one end of the connecting block 3-3-3 can be lockably mounted on the upper mold fixing frame 3-2, specifically, a sleeve is provided at one end of the connecting block 3-3-3, and the sleeve is fixed to the upper mold fixing frame 3-2 by a locking screw; an adjustment groove 3-3-4 is provided in the middle part of the connecting block 3-3-3 along the length direction; the first upper mold shielding member 3-3-1 and the second upper mold shielding member 3-3-2 are both connected to the adjustment groove 3-3-4 of the corresponding connecting block 3-3-3 by an adjusting bolt 3-3-5. By adjusting the position of the connecting block 3-3-3 on the upper mold fixing frame 3-2 and adjusting the positions of the adjusting bolts 3-3-5 of the first upper mold shielding member 3-3-1 and the second upper mold shielding member 3-3-2 on the first connecting block 3-3-3, the positions of the first upper mold shielding member 3-3-1 and the second upper mold shielding member 3-3-2 on the upper mold fixing frame 3-2 are achieved, thereby being able to adapt to the processing of different batches of parts.
[0027] Furthermore, in order to ensure the stability of the bottom mold support, the bottom mold support assembly 3-1 includes a bottom plate 3-1-1 and a first bottom mold support 3-1-2, a second bottom mold support 3-1-3, a third bottom mold support 3-1-4 and a fourth bottom mold support 3-1-5 arranged on the bottom plate 3-1-1.
[0028] Furthermore, the bottom plate 3-1-1 is fixedly connected to the wall plate 2 by screws, so that the bottom mold support assembly 3-1 can be replaced as a whole when the product is replaced, which makes replacement more convenient.
[0029] The aluminum plating tooling of this embodiment is provided with a bottom mold support assembly 3-1 which is detachably connected to the wall panel 2 and an upper mold shielding assembly 3-3 which is adjustably arranged on the inner side of the upper mold fixing frame 3-2. By replacing the bottom mold support assembly 3-1 and adjusting the position of the upper mold shielding assembly 3-3, it can adapt to the aluminum plating of parts of different batches, and has stronger applicability. At the same time, there is no need to cut and weld the aluminum plating tooling, which not only reduces safety hazards but also improves production efficiency.
[0030] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An aluminum-plated tool, characterized in that: The invention comprises a base (1); a chamber is formed on the base (1) by wall panels (2), and each wall panel (2) can be rotated to open; a plurality of clamping mechanisms (3) are evenly distributed on the inner wall of each wall panel (2); the clamping mechanism (3) comprises a bottom die support assembly (3-1) and an upper die fixing frame (3-2); the inner end of the upper die fixing frame (3-2) is hinged to the wall panel (2), and the outer end is opened and closed with the outer end of the upper die fixing frame (3-2) through a locking mechanism (4); an upper die shielding assembly (3-3) is adjustably provided on the inner side of the upper die fixing frame (3-2); the bottom die support assembly (3-1) is detachably connected to the wall panel (2).
2. The aluminum-plated tooling according to claim 1, characterized in that: The base (1) comprises an upper fixing plate (1-1) and a lower fixing plate (1-2); the upper fixing plate (1-1) and the lower fixing plate (1-2) are connected via a central axis (1-3); a plurality of mounting columns (1-4) are evenly distributed along the circumference between the upper fixing plate (1-1) and the lower fixing plate (1-2); and the wall plate (2) is rotatably connected between adjacent mounting columns (1-4).
3. The aluminum-plated tooling according to claim 2, characterized in that: One side of the wall panel (2) is rotatably connected to the mounting column (1-4) via a hinge (1-5), and the other side is opened and closed by limiting the position of a rotatable strap (1-6) arranged on the corresponding mounting column (1-4), and a handle (1-7) is provided on the open side of the wall panel (2).
4. The aluminum-plated tooling according to claim 1, characterized in that: The inner end of the upper mold fixing frame (3-2) is provided with a connecting shaft (3-4); both ends of the connecting shaft (3-4) are rotatably connected to the wall plate (2) through a shaft sleeve (3-5).
5. The aluminum-plated tooling according to claim 1, characterized in that: The locking mechanism (4) comprises a limit block (4-1) fixed to the outer end of the bottom die support assembly (3-1); a limit groove is provided in the middle of the limit block (4-1); a locking plate (4-2) is rotatably mounted on one side of the limit block (4-1); and a locking column (4-3) extending into the limit groove is provided at the outer end of the upper die fixing frame (3-2).
6. The aluminum-plated tooling according to claim 1, characterized in that: The upper die shielding assembly (3-3) comprises a first upper die shielding member (3-3-1) and a second upper die shielding member (3-3-2); the first upper die shielding member (3-3-1) and the second upper die shielding member (3-3-2) are both fixed to the upper die fixing frame (3-2) through a plurality of connecting blocks (3-3-3) arranged vertically and horizontally; one end of the connecting block (3-3-3) can be lockedly sleeved on the upper die fixing frame (3-2); an adjusting groove (3-3-4) is provided in the middle part of the connecting block (3-3-3) along the length direction; the first upper die shielding member (3-3-1) and the second upper die shielding member (3-3-2) are both connected to the adjusting groove (3-3-4) of the corresponding connecting block (3-3-3) through an adjusting bolt (3-3-5).
7. The aluminum-plated tooling according to claim 1, characterized in that: The bottom mold support assembly (3-1) comprises a bottom plate (3-1-1) and a first bottom mold support member (3-1-2), a second bottom mold support member (3-1-3), a third bottom mold support member (3-1-4) and a fourth bottom mold support member (3-1-5) arranged on the bottom plate (3-1-1).
8. The aluminum-plated tooling according to claim 7, characterized in that: The bottom plate (3-1-1) is fixedly connected to the wall plate (2) via screws.