Foundation tamping device for road construction
By designing a foundation compaction device including a compaction frame, a compaction machine, a movable shaft, a compaction hammer and a positioning frame, the problem of loose fixing mode in the prior art is solved, and a more stable compaction effect and higher construction safety are achieved.
Patent Information
- Application Number
- CN202421615164.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-22
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing road construction foundation compaction device has loose problems due to the bolt fixing method, which leads to unstable compaction device, affecting the compaction effect and construction safety.
A basic compaction device including a compaction frame, a compaction machine, a movable shaft, a compaction hammer and a positioning frame was designed. The compaction machine and a movable shaft are driven by a No. 1 motor to enable the compaction hammer to reciprocate, and combined with the fixing method of the positioning frame and the positioning bolt to ensure a stable connection of the compaction frame.
The device avoids loosening problems caused by vibration through a stable connection, improves compaction effect and construction safety, and facilitates operators to quickly install and disassemble, adapt to different construction environments.
Smart Images

Figure CN222781913U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compaction devices, in particular to a foundation compaction device used for road construction. Background Art
[0002] The foundation compaction device used in road construction usually consists of a compaction plate and a control system. The compaction plate is the part that directly contacts the ground. It vibrates at high frequency through the push of the hydraulic system to achieve the purpose of compacting the foundation. The control system is responsible for regulating the working frequency and pressure of the compaction plate to adapt to different soil types and compaction requirements. This device can effectively improve the density of the basic material and provide a solid roadbed for subsequent road construction. It is an indispensable equipment in modern road construction.
[0003] The existing foundation compaction device for road construction is usually fixed to one end of the compaction connecting rod of the compaction vehicle by bolts. Although this fixing method seems simple, there are many problems in actual operation. After working for a long time, the bolts are easily loosened due to vibration, which will cause the compaction device to be unstable, thereby affecting the compaction effect and construction safety. In view of this, we provide a foundation compaction device for road construction. Utility Model Content
[0004] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide a foundation compacting device for road construction.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a foundation compaction device for road construction, comprising a compaction frame, a compaction machine is fixedly connected to the inner center of the compaction frame, and a No. 1 motor is fixedly connected to the top side of the compaction machine, a movable shaft is slidably connected to the inner center of the compaction frame, and a compaction hammer is fixedly connected to the outer wall of the bottom end of the movable shaft, the movable shaft is located at the inner bottom end of the compaction machine, the outer wall of the top end of the movable shaft is connected through the center of the bottom surface of the compaction machine, and the inner bottom end of the compaction machine is slidably connected to the outer wall of the top of the movable shaft, the compaction hammer is located at the bottom center of the compaction machine, and the compaction hammer is slidably connected to the bottom center of the compaction machine through the movable shaft, a positioning frame is slidably connected to one side of the outer wall of the compaction frame, and the positioning frame is located on the outer side of the compaction hammer.
[0006] As mentioned above, a driving shaft is rotatably connected to one side of the top of the compactor, and the outer wall of one end of the driving shaft penetrates one side of the inner wall of the compactor and is fixedly connected to the output end of the No. 1 motor.
[0007] As mentioned above, one side of the top of the movable shaft is rotatably connected to a movable rod, and one side of the top of the movable rod is rotatably connected to an eccentric metal plate.
[0008] As mentioned above, the outer wall of the movable rod is fixedly connected to one side of the top of the eccentric metal plate away from the end of the No. 1 motor, and the top of the outer wall of the eccentric metal plate is fixedly connected to the output end of the No. 1 motor through the movable rod.
[0009] As mentioned above, a plurality of positioning bolts are fixedly connected to one side of the inner wall of the positioning frame, and the positioning bolts are located on the inner side of the tamping frame, one end of the outer wall of the positioning bolts is connected through one side of the outer wall of the tamping frame, and the inner side of the tamping frame is slidably connected to one side of the outer wall of the positioning bolts.
[0010] As mentioned above, both sides of the inner wall of the positioning frame are fixedly connected with slide rails, and the positioning frame is slidably connected with the positioning plate through the slide rails. The bottom end of the outer wall of the slide rail is connected through one side of the top surface of the positioning plate, and the bottom end of the outer wall of the slide rail is slidably connected to one side of the inner side of the positioning plate.
[0011] As mentioned above, a plug plate is fixedly connected to one side of the outer wall of the tamping frame, and the plug plate is slidably connected to one side of the inner part of the positioning frame, the outer wall at the top of the plug plate and the bottom end of the inner part of the positioning plate are mutually clamped, and a positioning spring is fixedly connected to the center of the top surface of the positioning plate.
[0012] Compared with the prior art, the foundation compaction device for road construction has the following beneficial effects:
[0013] 1. The utility model activates motor No. 1 to drive the driving shaft on the top of the compactor to rotate. The eccentric metal plate on the driving shaft is connected to the movable shaft through a movable rod. The movable shaft moves vertically in the center of the compaction frame. When the eccentric metal plate rotates, the movable rod causes the movable shaft and the compaction hammer to reciprocate to achieve compaction of the road foundation, thereby compacting the road foundation through the compaction hammer and improving the density and stability of the road foundation. During the compaction process, the operator can adjust the speed of motor No. 1 according to actual needs to achieve the best compaction effect, so that the device can adapt to construction environments with different thicknesses and compaction requirements, thereby improving the applicability and flexibility of the equipment.
[0014] 2. The utility model connects the positioning frame with the tamping vehicle, moves the positioning frame after aligning it with the hole, and inserts the positioning bolt into the rectangular groove of the tamping frame plug plate. The top inclined surface pushes the positioning plate to move up along the slide rail, compressing the positioning spring. After the plug plate contacts the inner wall of the positioning frame, the positioning spring pushes the positioning plate to engage the plug plate, and firmly fixes the tamping frame to the center of the positioning frame, so that the positioning plate and the plug plate engage with each other, effectively ensuring that the tamping machine is fixed on the tamping vehicle, and ensuring the accuracy and stability of the tamping operation. During the tamping process, due to the interaction between the positioning bolt and the plug plate, the tamping frame can remain stable when subjected to impact and vibration, which helps to improve construction quality and efficiency. In addition, the device can effectively facilitate the operator to quickly install and disassemble the tamping frame, and the connection structure will not loosen due to vibration after long-term work, resulting in instability of the tamping device, thereby affecting the tamping effect and construction safety.
[0015] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or may be taught from the practice of the present invention to some extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 It is a partially cutaway three-dimensional structural schematic diagram of the compacting frame and compacting machine of the utility model;
[0018] Figure 3 It is a partially cutaway exploded three-dimensional structural schematic diagram of the positioning frame and the compacting frame of the utility model;
[0019] Figure 4 For this utility model Figure 3 Schematic diagram of the local three-dimensional structure of A.
[0020] In the figure: 1. tamping frame; 2. tamping machine; 201. No. 1 motor; 202. movable shaft; 203. tamping hammer; 204. driving shaft; 205. movable rod; 206. eccentric metal plate; 3. positioning frame; 301. positioning bolt; 302. slide rail; 303. positioning plate; 304. plug plate; 305. positioning spring. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figure 1-4As shown, the utility model provides a technical solution: a foundation compaction device for road construction, including a compaction frame 1, a compaction machine 2 is fixedly connected to the inner center of the compaction frame 1, and a No. 1 motor 201 is fixedly connected to the top side of the compaction machine 2, a movable shaft 202 is slidably connected to the inner center of the compaction frame 1, and a compaction hammer 203 is fixedly connected to the outer wall of the bottom end of the movable shaft 202, the movable shaft 202 is located at the inner bottom end of the compaction machine 2, the top outer wall of the movable shaft 202 is connected through the center of the bottom surface of the compaction machine 2, and the inner bottom end of the compaction machine 2 is slidably connected to the top outer wall of the movable shaft 202, the compaction hammer 203 is located at the bottom center of the compaction machine 2, and the compaction hammer 203 is slidably connected to the bottom center of the compaction machine 2 through the movable shaft 202, a positioning frame 3 is slidably connected to one side of the outer wall of the compaction frame 1, and the positioning frame 3 is located on the outer side of the compaction hammer 203.
[0023] Activate the No. 1 motor 201, and drive the drive shaft 204 on the top side of the tamping machine 2 to rotate through the output end of the No. 1 motor 201, and fix the eccentric metal plate 206 on the outer wall of the drive shaft 204, and connect the bottom side of the eccentric metal plate 206 with the outer wall of the top side of the movable shaft 202 through the movable rod 205, and the top of the outer wall of the movable shaft 202 penetrates and slides with the bottom end of the tamping machine 2, so that the tamping machine 2 limits the movable shaft 202 through its own bottom inner wall, so that the movable shaft 202 can only move vertically along the inner wall of the tamping machine 2. After the eccentric metal plate 206 is driven to rotate, the eccentric metal plate 206 drives the movable shaft 202 and the tamping hammer 203 to reciprocate through the movable rod 205 on the bottom side, so that the device can drive the tamping hammer 203 to tamp the road foundation through the output end of the No. 1 motor 201. After the positioning frame 3 is connected to the tamping vehicle, the multiple positioning bolts 301 provided on the inner wall of the positioning frame 3 are aligned with the holes opened on the outer wall of the tamping frame 1, and the positioning frame 3 is pushed to move toward the outer wall of the tamping frame 1. The positioning bolts 301 are inserted into the openings on the inner side of the tamping frame 1, and the plug plate 304 is inserted into the positioning frame 3. The top bevel of the insert plate 304 pushes the positioning plate 303 to move along the outer wall of the slide rail 302 toward the top of the positioning frame 3. At the same time, the positioning plate 303 compresses the positioning spring 305. When the outer wall of one side of the insert plate 304 is inserted into the inner wall of the positioning frame 3 and conflicts with each other, the positioning spring 305 pushes the positioning plate 303 to move toward the top of the inner wall of the insert plate 304, and makes the positioning plate 303 and the insert plate 304 engage with each other, so that the tamping frame 1 is firmly and effectively fixed to the center of the positioning frame 3, thereby The plates 304 are interlocked with each other, which effectively ensures that the tamping machine 2 is fixed on the tamping vehicle and ensures the accuracy and stability of the tamping operation. During the tamping process, due to the close connection between the positioning frame 3 and the tamping vehicle arm, and the interaction between the positioning bolt 301 and the plug plate 304, the tamping frame 1 can remain stable when subjected to impact and vibration, which helps to improve construction quality and efficiency. In addition, the device can effectively facilitate the operator to quickly install and disassemble the tamping frame 1, and the connection structure will not loosen due to vibration after working for a long time, resulting in instability of the tamping device, thereby affecting the tamping effect and construction safety.
[0024] like Figure 1-2 As shown, a driving shaft 204 is rotatably connected to one side of the top of the rammer 2, and the outer wall of one end of the driving shaft 204 penetrates through one side of the inner wall of the rammer 2 and is fixedly connected to the output end of the No. 1 motor 201, a movable rod 205 is rotatably connected to one side of the top of the movable shaft 202, and an eccentric metal plate 206 is rotatably connected to one side of the top of the movable rod 205, an outer wall of the movable rod 205 is fixedly connected to one end of the top of the eccentric metal plate 206 away from the No. 1 motor 201, and the top of the outer wall of the eccentric metal plate 206 is fixedly connected to the output end of the No. 1 motor 201 through the movable rod 205.
[0025] Activate the No. 1 motor 201, and drive the drive shaft 204 on the top side of the tamping machine 2 to rotate through the output end of the No. 1 motor 201, and fix the eccentric metal plate 206 on the outer wall of the drive shaft 204, connect the bottom side of the eccentric metal plate 206 with the outer wall of the top side of the movable shaft 202 through the movable rod 205, and the top of the outer wall of the movable shaft 202 penetrates and slides with the bottom end of the tamping machine 2, so that the tamping machine 2 limits the movable shaft 202 through its own bottom inner wall, so that the movable shaft 202 can only move vertically along the inner wall of the tamping machine 2. After the rotation, the eccentric metal plate 206 drives the movable shaft 202 and the tamping hammer 203 to make reciprocating motion through the movable rod 205 on the bottom side, so that the device drives the tamping hammer 203 to tamp the road foundation through the output end of the No. 1 motor 201, thereby tamping the road foundation through the tamping hammer 203 and improving the density and stability of the road foundation. During the tamping process, the operator can adjust the speed of the No. 1 motor 201 according to actual needs to achieve the best tamping effect, so that the device can adapt to the construction environment with different thickness and compaction requirements, and improve the applicability and flexibility of the equipment.
[0026] like Figure 1 , Figure 3 and Figure 4 As shown, a plurality of positioning bolts 301 are fixedly connected to one side of the inner wall of the positioning frame 3, and the positioning bolts 301 are located on one side of the inner part of the tamping frame 1, one end of the outer wall of the positioning bolt 301 is connected through one side of the outer wall of the tamping frame 1, and the inner side of the tamping frame 1 is slidably linked to one side of the outer wall of the positioning bolt 301, both sides of the inner wall of the positioning frame 3 are fixedly connected with slide rails 302, and the positioning frame 3 is slidably connected with a positioning plate 303 through the slide rails 302, the bottom end of the outer wall of the slide rail 302 is connected through one side of the top surface of the positioning plate 303, and the bottom end of the outer wall of the slide rail 302 is slidably connected to one side of the inner part of the positioning plate 303, an insert plate 304 is fixedly connected to one side of the outer wall of the tamping frame 1, and the insert plate 304 is slidably connected to one side of the inner part of the positioning frame 3, the outer wall at the top of the insert plate 304 and the bottom end of the inner part of the positioning plate 303 are clamped with each other, and a positioning spring 305 is fixedly connected to the center of the top surface of the positioning plate 303.
[0027] After the positioning frame 3 is connected to the tamping vehicle, the multiple positioning bolts 301 provided on the inner wall of the positioning frame 3 are aligned with the holes opened on one side of the outer wall of the tamping frame 1, and the positioning frame 3 is pushed to move toward the outer wall of the tamping frame 1, and the positioning bolts 301 are inserted into the openings on one side of the inner wall of the tamping frame 1, and the plug plate 304 is inserted into the rectangular groove on one side of the inner wall of the positioning frame 3. When the top inclined surface of the plug plate 304 is inserted into the interior of the positioning frame 3, the top inclined surface of the plug plate 304 pushes the positioning plate 303 to move along the outer wall of the slide rail 302 toward the top of the interior of the positioning frame 3. At the same time, the positioning plate 303 compresses the positioning spring 305. When the outer wall of one side of the plug plate 304 is inserted into the inner wall of the positioning frame 3 and conflicts with each other, the positioning spring 305 pushes the positioning plate 303 to move toward the top of the interior of the plug plate 304, and the positioning plate 3 03 and the plug plate 304 are engaged with each other, and the tamping frame 1 is firmly and effectively fixed in the inner center of the positioning frame 3, so that the positioning plate 303 and the plug plate 304 are engaged with each other, which effectively ensures that the tamping machine 2 is fixed on the tamping vehicle and ensures the accuracy and stability of the tamping operation. During the tamping process, due to the close connection between the positioning frame 3 and the tamping vehicle arm, and the interaction between the positioning bolt 301 and the plug plate 304, the tamping frame 1 can remain stable when subjected to impact and vibration, which helps to improve the construction quality and efficiency. In addition, the device can effectively facilitate the operator to quickly install and disassemble the tamping frame 1, and the connection structure will not loosen due to vibration after working for a long time, resulting in instability of the tamping device, thereby affecting the tamping effect and construction safety.
[0028] Working principle: Activate motor No. 1 201, and drive the driving shaft 204 on the top side of the rammer 2 to rotate through the output end of motor No. 1 201, and fix the eccentric metal plate 206 on the outer wall of the driving shaft 204, and connect the bottom side of the eccentric metal plate 206 with the outer wall of the top side of the movable shaft 202 through the movable rod 205, and the top of the outer wall of the movable shaft 202 penetrates and slides with the bottom end of the rammer 2, so that the rammer 2 limits the movable shaft 202 through its own bottom inner wall, so that the movable shaft 202 can only move vertically along the inner wall of the rammer 2, and when motor No. 1 201 drives the eccentric metal plate 206 to rotate through the driving shaft 204, the eccentric metal plate 206 drives the movable shaft 202 and the rammer 203 to reciprocate through the movable rod 205 on the bottom side, so that the device can drive the rammer 203 to compact the road foundation through the output end of motor No. 1 201, and connect the positioning frame 3 to the rammer vehicle. After that, after aligning the multiple positioning bolts 301 provided on the inner wall of the positioning frame 3 with the holes opened on one side of the outer wall of the tamping frame 1, the positioning frame 3 is pushed to move toward the outer wall of the tamping frame 1, the positioning bolts 301 are inserted into the openings on one side of the inner wall of the tamping frame 1, and the inserting plate 304 is inserted into the rectangular groove on one side of the inner wall of the positioning frame 3. When the top inclined surface of the inserting plate 304 is inserted into the inner wall of the positioning frame 3, the top inclined surface of the inserting plate 304 pushes the positioning plate 303 to move along the outer wall of the slide rail 302 toward the top end of the inner wall of the positioning frame 3. At the same time, the positioning plate 303 compresses the positioning spring 305. When the outer wall of one side of the inserting plate 304 is inserted into the inner wall of the positioning frame 3 and contacts each other, the positioning spring 305 pushes the positioning plate 303 to move toward the top end of the inner wall of the inserting plate 304, and makes the positioning plate 303 and the inserting plate 304 engage with each other, and the tamping frame 1 is firmly and effectively fixed to the inner center of the positioning frame 3, thereby effectively ensuring that the tamping machine 2 is fixed on the tamping vehicle through the mutual engagement of the positioning plate 303 and the inserting plate 304.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A foundation compaction device for road construction, comprising a compaction frame (1), characterized in that: The compacting frame (1) is fixedly connected to a compacting machine (2) at the center thereof, and a first motor (201) is fixedly connected to one side of the top of the compacting machine (2). The compacting frame (1) is slidably connected to a movable shaft (202) at the center thereof, and a compacting hammer (203) is fixedly connected to the outer wall of the bottom end of the movable shaft (202). The movable shaft (202) is located at the bottom end of the compacting machine (2). The top outer wall of the movable shaft (202) is connected through the center of the bottom surface of the compacting machine (2), and the bottom end of the compacting machine (2) is slidably connected to the top outer wall of the movable shaft (202). The compacting hammer (203) is located at the bottom center of the compacting machine (2), and the compacting hammer (203) is slidably connected to the bottom center of the compacting machine (2) through the movable shaft (202). A positioning frame (3) is slidably connected to one side of the outer wall of the compacting frame (1), and the positioning frame (3) is located at the outer side of the compacting hammer (203).
2. A foundation compacting device for road construction according to claim 1, characterized in that: A driving shaft (204) is rotatably connected to one side of the top of the compactor (2), and an outer wall at one end of the driving shaft (204) penetrates one side of the inner wall of the compactor (2) and is fixedly connected to the output end of the first motor (201).
3. A foundation compacting device for road construction according to claim 2, characterized in that: One side of the top of the movable shaft (202) is rotatably connected to a movable rod (205), and one side of the top of the movable rod (205) is rotatably connected to an eccentric metal plate (206).
4. A foundation compacting device for road construction according to claim 3, characterized in that: The end of the outer wall of the movable rod (205) away from the first motor (201) is fixedly connected to one side of the top of the eccentric metal plate (206), and the top of the outer wall of the eccentric metal plate (206) is fixedly connected to the output end of the first motor (201) through the movable rod (205).
5. The foundation compacting device for road construction according to claim 1, characterized in that: A plurality of positioning bolts (301) are fixedly connected to one side of the inner wall of the positioning frame (3), and the positioning bolts (301) are located on one side of the interior of the tamping frame (1). One end of the outer wall of the positioning bolts (301) is connected through one side of the outer wall of the tamping frame (1), and one side of the interior of the tamping frame (1) is slidably connected to one side of the outer wall of the positioning bolts (301).
6. A foundation compacting device for road construction according to claim 5, characterized in that: The inner walls of the positioning frame (3) are fixedly connected with slide rails (302) on both sides, and the positioning frame (3) is slidably connected with a positioning plate (303) via the slide rails (302); the bottom end of the outer wall of the slide rail (302) is connected through one side of the top surface of the positioning plate (303), and the bottom end of the outer wall of the slide rail (302) is slidably connected to one side of the interior of the positioning plate (303).
7. A foundation compacting device for road construction according to claim 6, characterized in that: A plug plate (304) is fixedly connected to one side of the outer wall of the tamping frame (1), and the plug plate (304) is slidably connected to one side of the interior of the positioning frame (3), the top outer wall of the plug plate (304) and the bottom end of the interior of the positioning plate (303) are mutually clamped, and a positioning spring (305) is fixedly connected to the center of the top surface of the positioning plate (303).