Crack maintenance device for bridge pier
By designing a material guide mechanism in the crack maintenance device of the bridge piers, the problem of blockage of the inlet of the glue injection machine is solved, automatic material guidance is achieved, maintenance efficiency and convenience are improved, and the need for manual dredging is reduced.
Patent Information
- Application Number
- CN202421310486.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-07
AI Technical Summary
Commonly used glue injection machines on the market often do not have a material guide structure, which may cause the filling materials to be blocked inside the feed port, affecting the normal progress of maintenance work, requiring manual dredging, which is time-consuming and labor-intensive.
A crack maintenance device for bridge piers is designed, including a material guide mechanism, which includes an L-shaped vertical plate, a rotating roller, a cylindrical cam, a moving block, a rotating rod, a lifting motor, a twisting dragon and a rotating motor. Through the coordinated work of these components, the material guide operation of the material entering the feed funnel is realized to prevent blockage.
By setting up a material guide mechanism, the filling material is avoided inside the feed port of the glue injection machine, the need for manual dredging is reduced, the efficiency and convenience of maintenance work is improved, and time and labor are saved.
Smart Images

Figure CN222781960U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bridge pier crack maintenance, in particular to a crack maintenance device for bridge piers. Background Art
[0002] Bridge piers are the intermediate supporting structures of bridges with two or more spans, except for the abutments at both ends that connect with the embankment. Bridge piers are mainly composed of top caps and pier bodies. Bridge piers are divided into solid piers, columnar piers and frame piers. According to their plane shapes, they can be divided into rectangular piers, pointed piers, circular piers, etc. The materials for building bridge piers can be wood, stone, concrete, steel, etc.
[0003] It is inevitable that cracks will appear on bridge piers after long-term use. Therefore, it is necessary to regularly detect and maintain the cracks on the piers. In the process of maintaining the cracks on the piers, it is often necessary to use a glue injection machine to fill and maintain the cracks on the piers. However, the glue injection machines commonly used on the market often do not have a material guiding structure, and cannot guide the filling materials added to the feed port of the glue injection machine. The filling materials entering the feed port of the glue injection machine may be blocked and affect the normal progress of the maintenance work. It is necessary to manually clear the blockage, which is time-consuming and labor-intensive. In view of this, we propose a crack maintenance device for bridge piers. Utility Model Content
[0004] The purpose of the utility model is to provide a crack maintenance device for bridge piers, so as to solve the problem mentioned in the above background technology that the commonly used glue injection machines on the market are often not provided with a material guiding structure, and cannot guide the filling materials added to the feed port of the glue injection machine. The filling materials entering the feed port of the glue injection machine may be blocked, thereby affecting the normal progress of the maintenance work, and it is necessary to manually carry out the unblocking work after the blockage, which is time-consuming and laborious.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A crack maintenance device for a bridge pier comprises a working plate, a glue injection machine body is mounted on the top surface of the working plate, a feeding funnel connected to the inner cavity of the glue injection machine body is fixed on the outer wall of the glue injection machine body, and further comprises:
[0007] The material guiding mechanism is arranged on the top surface of the working plate and is used for guiding the material entering the feeding funnel. The material guiding mechanism comprises an L-shaped vertical plate fixed on the top surface of the working plate near the rear end, a roller rotatably connected between the horizontal plate end of the vertical plate and the working plate, a cylindrical cam coaxially fixed on the circumferential outer wall of the roller, a moving block slidably connected to the right side surface of the vertical plate end of the vertical plate, a rotating rod coaxially fixed on the top surface of the roller, a lifting motor installed on the top surface of the vertical plate and used to drive the rotating rod to rotate, a moving rod fixed on the front side surface of the moving block, a mounting plate fixed on the front side surface of the moving rod, a rotating column rotatably connected to the mounting plate, an auger whose rod body is installed on the bottom surface of the rotating column and is used for material guiding operation, and a rotating motor installed on the top surface of the mounting plate and whose output shaft is coaxially connected to the rotating column. The circumferential outer wall of the cylindrical cam is provided with a spiral sliding groove, and the right side surface of the moving block is fixed with a sliding column slidably connected to the sliding groove on the outer wall of the cylindrical cam.
[0008] As a preferred embodiment, the material guiding mechanism also includes two gears located above the vertical plate and meshing with each other, a rotating shaft coaxially connected to the output shaft of the lifting motor, and the two gears are coaxially fixed on the circumferential outer walls of the rotating shaft and the rotating rod.
[0009] As a preferred embodiment, a guide groove is provided on the right side surface of the vertical plate end of the vertical plate, and a guide block slidably connected to the guide groove on the right side surface of the vertical plate end of the vertical plate is fixed on the left side surface of the moving block.
[0010] As a preferred embodiment, the positions of the rotating column and the auger correspond to the position of the feed hopper, and the sizes of the rotating column and the auger match the size of the feed hopper.
[0011] As a preferred implementation, a plurality of support columns arranged in a matrix are fixed to the bottom end of the working plate, the support columns drive and fix a fixing plate, and two threaded holes are provided on the top surface of the fixing plate.
[0012] As a preferred embodiment, the material guiding mechanism also includes a protective box fixed on the top surface of the vertical plate and the horizontal plate end, and a motor box fixed on the top surface of the mounting plate, the lifting motor is located inside the protective box, the rotating shaft passes through the top surface of the protective box, and the rotating motor is located inside the motor box.
[0013] As a preferred embodiment, the transverse cross-sectional shape of the guide groove on the right side surface of the vertical plate end of the vertical plate is convex, and the shape of the guide block is convex to match the shape of the guide groove on the right side surface of the vertical plate end of the vertical plate.
[0014] As a preferred embodiment, the distance between the protection box and the rotating rod is 3-17 cm, and the distance between the protection box and the gear on the same side is 2-14 cm.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model can maintain the cracks of the bridge pier by setting a working plate, a glue injection machine body and a feeding funnel. The material added to the feeding funnel can be guided by setting a material guiding mechanism to prevent the material inside the feeding funnel from being blocked during the adding process and affecting the normal progress of the entire maintenance work. There is no need to manually clear the blockage, which saves time and effort.
[0017] 2. In the utility model, a guide groove is provided on the right side surface of the vertical plate end of the neutral plate, and a guide block is fixed on the left side surface of the moving block, which is slidably connected to the guide groove on the right side surface of the vertical plate end of the neutral plate, so as to guide the movement of the moving block, and thus indirectly guide the movement of the rotating column and the auger. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the overall structure of the material guiding mechanism in the utility model;
[0020] Figure 3 This is one of the partial exploded views of the material guiding mechanism in the utility model;
[0021] Figure 4 This is the second partial exploded view of the material guiding mechanism in the utility model;
[0022] Figure 5 This is the third partial exploded view of the material guiding mechanism in the utility model.
[0023] The meaning of each number in the figure is:
[0024] 1. Working plate; 2. Glue injection machine body; 3. Feed hopper; 4. Fixed plate; 5. Material guide mechanism; 51. Vertical plate; 52. Roller; 53. Cylindrical cam; 54. Moving block; 55. Sliding column; 56. Guide block; 57. Moving rod; 58. Mounting plate; 59. Rotating column; 510. Auger; 511. Rotating motor; 512. Rotating rod; 513. Gear; 514. Lifting motor; 515. Rotating shaft; 516. Protective box; 517. Motor box; 6. Support column. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 5 The utility model provides a technical solution: a crack maintenance device for a bridge pier, comprising a working plate 1, a glue injection machine body 2 is installed on the top surface of the working plate 1, a feeding funnel 3 connected to the inner cavity of the glue injection machine body 2 is fixed on the outer wall of the tube body of the glue injection machine body 2, and also includes:
[0027] The material guiding mechanism 5 is arranged on the top surface of the working plate 1 and is used for guiding the materials entering the feeding funnel 3. The material guiding mechanism 5 includes an L-shaped vertical plate 51 fixed on the top surface of the working plate 1 near the rear end, a roller 52 rotatably connected between the horizontal plate end of the vertical plate 51 and the working plate 1, a cylindrical cam 53 coaxially fixed on the circumferential outer wall of the roller 52, a moving block 54 slidably connected to the right side surface of the vertical plate end of the vertical plate 51, a rotating rod 512 coaxially fixed on the top surface of the roller 52, a lifting motor 514 installed on the top surface of the vertical plate 51 and used to drive the rotating rod 512 to rotate, a moving rod 57 fixed on the front side surface of the moving block 54, a mounting plate 58 fixed on the front side surface of the moving rod 57, and a rotating column 59 rotatably connected to the mounting plate 58. The rod body is installed on the bottom surface of the rotating column 59 and is used for the auger 510 of the material guiding operation, and the rotating motor 511 is installed on the top surface of the mounting plate 58 and the output shaft is coaxially connected with the rotating column 59. The circumferential outer wall of the cylindrical cam 53 is provided with a spiral slide groove, and the right side surface of the moving block 54 is fixed with a slide column 55 which is slidably connected to the slide groove on the outer wall of the cylindrical cam 53. By arranging the working plate 1, the glue injection machine body 2 and the feeding funnel 3, the cracks of the bridge piers can be maintained. By arranging the material guiding mechanism 5, the material added to the inside of the feeding funnel 3 can be guided to prevent the material inside the feeding funnel 3 from being blocked during the adding process and affecting the normal progress of the entire maintenance work, and there is no need to manually clear the blockage, which saves time and effort.
[0028] In this embodiment, the material guiding mechanism 5 also includes two gears 513 located above the vertical plate 51 and meshing with each other, and a rotating shaft 515 coaxially connected to the output shaft of the lifting motor 514, and the two gears 513 are coaxially fixed on the circumferential outer walls of the rotating shaft 515 and the rotating rod 512, respectively, which can smoothly drive the two gears 513 to rotate, and then indirectly drive the cylindrical cam 53 to rotate.
[0029] In addition, a guide groove is provided on the right side surface of the vertical plate end of the vertical plate 51, and a guide block 56 is fixed on the left side surface of the moving block 54, which is slidably connected to the guide groove on the right side surface of the vertical plate end of the vertical plate 51, so as to guide the movement of the moving block 54, and further indirectly guide the movement of the rotating column 59 and the auger 510.
[0030] Furthermore, the positions of the rotating column 59 and the auger 510 correspond to the positions of the feed funnel 3, and the sizes of the rotating column 59 and the auger 510 are compatible with the size of the feed funnel 3, so that the rotating column 59 and the auger 510 can smoothly enter the interior of the feed funnel 3 and perform the material guiding work.
[0031] Specifically, a plurality of support columns 6 arranged in a matrix are fixed to the bottom end of the working plate 1, and the support columns 6 drive and fix a fixing plate 4, and two threaded holes are provided on the top surface of the fixing plate 4, so as to facilitate the fixed installation of the entire device.
[0032] It is worth noting that the material guiding mechanism 5 also includes a protection box 516 fixed on the top surface of the horizontal plate end of the vertical plate 51, and a motor box 517 fixed on the top surface of the mounting plate 58. The lifting motor 514 is located inside the protection box 516, the rotating shaft 515 passes through the top surface of the protection box 516, and the rotating motor 511 is located inside the motor box 517, which can protect the rotating motor 511 and the lifting motor 514, thereby extending the service life of the lifting motor 514 and the rotating motor 511.
[0033] It is worth mentioning that the transverse cross-sectional shape of the guide groove on the right side surface of the vertical plate end of the vertical plate 51 is convex, and the shape of the guide block 56 is convex to match the shape of the guide groove on the right side surface of the vertical plate end of the vertical plate 51, which can make the connection between the guide block 56 and the guide groove on the right side surface of the vertical plate end of the vertical plate 51 tighter, and indirectly make the rotating column 59 and the auger 510 more stable during the movement.
[0034] It is worth emphasizing that the distance between the protection box 516 and the rotating rod 512 is 3-17 cm, and the distance between the protection box 516 and the gear 513 on the same side is 2-14 cm. In this article, the distance between the protection box 516 and the rotating rod 512 is preferably 15 cm, and the distance between the protection box 516 and the gear 513 on the same side is preferably 11 cm, so that the rotation of the two gears 513 and the rotating rod 512 can be unimpeded.
[0035] Finally, it should be noted that the components involved in the utility model, such as the injection machine body 2, the rotating motor 511, the lifting motor 514, etc., are all universal standard parts or components known to technical personnel in this field. Their structures and principles are all known to technical personnel through technical manuals or through conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and adapted controllers and power supplies, are connected through wires. The specific connection means should refer to the working principle of the utility model. The electrical connection between each electrical component is completed in a sequential working order, and the detailed connection means are all well-known technologies in this field.
[0036] During the specific use of this embodiment, when it is necessary to guide the material added to the feeding funnel 3, the rotating motor 511 and the lifting motor 514 are first started through the external PLC, and the output shaft of the lifting motor 514 rotates to drive the rotating shaft 515 coaxially connected thereto to rotate, and the rotation of the rotating shaft 515 drives the same-side gear 513 coaxially fixed thereto to rotate, and the rotation of the gear 513 drives another gear 513 meshing therewith to rotate, and the rotation of the other gear 513 drives the rotating rod 512 coaxially fixed thereto to rotate, and the rotation of the rotating rod 512 drives the rotating roller 52 coaxially fixed thereto to rotate, and the rotation of the rotating roller 52 drives the cylindrical cam 53 coaxially fixed thereto to rotate, and the rotation of the cylindrical cam 53 drives the spiral groove on its outer wall to rotate, and the rotation of the cylindrical cam 53 drives the spiral groove slidably connected to the groove on its outer wall to rotate. The sliding column 55 moves, and the sliding column 55 performs a linear reciprocating motion in the vertical direction under the guidance of the moving block 54, the guide block 56 and the guide groove on the right side surface of the vertical plate end of the vertical plate 51. The movement of the sliding column 55 drives the moving block 54 to move, and the movement of the moving block 54 drives the moving rod 57 fixed thereto to move, and the movement of the moving rod 57 drives the mounting plate 58 fixed thereto to move, and the movement of the mounting plate 58 drives the rotating column 59 and the auger 510 to move. At the same time, the output shaft of the rotating motor 511 rotates to drive the rotating column 59 coaxially connected thereto to rotate, and the rotation of the rotating column 59 drives the auger 510 coaxially fixed thereto to rotate, so that the auger 510 can rotate and perform a linear reciprocating motion in the vertical direction. The auger 510 can perform a material guiding operation when it is inside the feeding funnel 3, thereby preventing the occurrence of material blockage.
[0037] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A crack maintenance device for a bridge pier, comprising a working plate (1), characterized in that: A glue injection machine body (2) is mounted on the top surface of the working plate (1), a feeding funnel (3) connected to the inner cavity of the glue injection machine body (2) is fixed on the outer wall of the tube body, and further comprises: A material guiding mechanism (5) is arranged on the top surface of the working plate (1) and is used for guiding the material entering the feeding funnel (3). The material guiding mechanism (5) comprises a vertical plate (51) fixed on the top surface of the working plate (1) near the rear end and having an L-shaped shape, a roller (52) rotatably connected between the horizontal plate end of the vertical plate (51) and the working plate (1), a cylindrical cam (53) coaxially fixed on the circumferential outer wall of the roller (52), a moving block (54) slidably connected to the right side surface of the vertical plate end of the vertical plate (51), a rotating rod (512) coaxially fixed on the top surface of the roller (52), and a rotating rod (512) installed on the top surface of the vertical plate (51) and used to drive the rotating rod (512) to move the roller (52) into the feeding funnel (3). A lifting motor (514) is provided for rotating, a moving rod (57) is fixed on the front side surface of the moving block (54), a mounting plate (58) is fixed on the front side surface of the moving rod (57), a rotating column (59) is rotatably connected to the mounting plate (58), a screw dragon (510) whose rod body is mounted on the bottom surface of the rotating column (59) and is used for material guiding operation, and a rotating motor (511) is mounted on the top surface of the mounting plate (58) and whose output shaft is coaxially connected to the rotating column (59); a spiral sliding groove is provided on the circumferential outer wall of the cylindrical cam (53), and a sliding column (55) is fixed on the right side surface of the moving block (54) and is slidably connected to the sliding groove on the outer wall of the cylindrical cam (53).
2. The crack maintenance device for bridge piers according to claim 1, characterized in that: The material guiding mechanism (5) further comprises two gears (513) located above the vertical plate (51) and meshing with each other, and a rotating shaft (515) coaxially connected to the output shaft of the lifting motor (514), and the two gears (513) are coaxially fixed on the rotating shaft (515) and the circumferential outer wall of the rotating rod (512).
3. The crack maintenance device for bridge piers according to claim 1, characterized in that: A guide groove is provided on the right side surface of the vertical plate end of the vertical plate (51), and a guide block (56) is fixed on the left side surface of the moving block (54) and is slidably connected to the guide groove on the right side surface of the vertical plate end of the vertical plate (51).
4. The crack maintenance device for bridge piers according to claim 1, characterized in that: The positions of the rotating column (59) and the auger (510) correspond to the positions of the feeding funnel (3), and the sizes of the rotating column (59) and the auger (510) match the sizes of the feeding funnel (3).
5. The crack maintenance device for bridge piers according to claim 1, characterized in that: A plurality of support columns (6) arranged in a matrix are fixed to the bottom end of the working plate (1); the support columns (6) drive a fixed plate (4) to be fixed, and two threaded holes are provided on the top surface of the fixed plate (4).
6. The crack maintenance device for bridge piers according to claim 2, characterized in that: The material guiding mechanism (5) further comprises a protection box (516) fixed on the top surface of the horizontal plate end of the vertical plate (51), and a motor box (517) fixed on the top surface of the mounting plate (58); the lifting motor (514) is located inside the protection box (516); the rotating shaft (515) passes through the top surface of the protection box (516); and the rotating motor (511) is located inside the motor box (517).
7. The crack maintenance device for bridge piers according to claim 3, characterized in that: The transverse cross-sectional shape of the guide groove on the right side surface of the vertical plate end of the vertical plate (51) is in a convex shape, and the shape of the guide block (56) is in a convex shape that matches the shape of the guide groove on the right side surface of the vertical plate end of the vertical plate (51).
8. The crack maintenance device for bridge piers according to claim 6, characterized in that: The distance between the protection box (516) and the rotating rod (512) is 3-17 cm, and the distance between the protection box (516) and the gear (513) on the same side is 2-14 cm.