Rare earth roller smelting feeding device
By designing an automated rare earth roll smelting feeding device, using a self-travel car and a combined lifting and moving components, automated feeding and quantitative cutting are achieved, solving the problems of low feeding efficiency, high labor intensity and safety hazards of existing equipment, and improving the efficiency and safety of the smelting process.
Patent Information
- Application Number
- CN202421745063.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing rare earth rolling roll smelting feeding equipment has low feed efficiency and high labor intensity, and there are safety hazards during the feeding process.
A rare earth roll smelting feeding device is designed, using a self-travel car, vertical lifting component and horizontal moving component, combining a U-shaped frame, barrel, feed hopper, discharge port and solenoid valve to achieve automatic feeding, and quantitative feeding is achieved through plugs, plugs and magnets.
It reduces labor intensity, improves the safety of the feeding process, realizes automatic feeding and quantitative cutting, and improves the working efficiency of rare earth roll smelting.
Smart Images

Figure CN222783931U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of feeding equipment for roller smelting, in particular to a feeding device for rare earth roller smelting. Background Art
[0002] At present, in the smelting production process of rare earth rollers, the raw materials need to be transported to the top of the smelting furnace and put into the smelting furnace for processing, so a tool is needed to transport them to the top of the smelting furnace. At present, the common practice is to use a small cart, load the raw materials on the cart, push them to the smelting furnace, and then manually dump the raw materials in the cart into the furnace. This method has low feeding efficiency and high labor intensity.
[0003] Announcement No. CN211903753U proposes a feeding device for rolling mill smelting. The device enables the unloading bin to be adjusted according to the height of the smelting furnace through the cooperation of the main fixed column, the auxiliary fixed column and the screw, thereby increasing the application range of the equipment. The setting of the side column makes the equipment more stable during the rising process of the unloading bin. Through the active wheel and the connecting telescopic control unloading baffle, and in conjunction with the telescopic rod and the spring, the user can effectively control the unloading of the unloading bin, thereby ensuring the working efficiency of the rolling mill smelting; however, in the process of unloading into the smelting furnace, the person is close to the smelting furnace, and the temperature of the smelting furnace itself is very high, which poses a safety hazard. Utility Model Content
[0004] The purpose of the utility model is to solve the problems raised in the above background technology, and then propose a rare earth roller smelting feeding device.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] A rare earth roller smelting feeding device comprises a self-propelled trolley, a vertical lifting assembly is arranged on the self-propelled trolley, a horizontal moving assembly is arranged on the vertical lifting assembly, the horizontal moving assembly is connected to a U-shaped frame and a barrel is arranged in the U-shaped frame, a feed hopper and a discharge port are arranged on the barrel and a solenoid valve is arranged on the discharge port.
[0007] The device does not need to manually push the transfer trolley to one side of the smelting furnace to complete the feeding process, so the labor intensity is reduced. At the same time, the safety of the feeding process is improved, and personnel do not need to be close to the heat source.
[0008] Furthermore, a fixed platform is symmetrically arranged on the U-shaped frame, a weighing device is arranged on the fixed platform, an insert barrel is arranged on the weighing device, and an insert column corresponding to the insert barrel is arranged on the barrel and the insert column cooperates with the insert barrel.
[0009] Furthermore, a magnet is arranged at the bottom end of the insert tube, and the insert column is made of stainless steel.
[0010] In the above scheme, the barrel and the U-shaped frame are movably connected through the insert barrel and the insert column. When the insert barrel enters the insert column, it will contact with the magnet to limit the orientation of the barrel. At the same time, quantitative feeding can be achieved, so that the subsequent smelting effect of the rare earth roller is better.
[0011] Furthermore, the vertical lifting assembly includes a first hydraulic cylinder, a first telescopic rod and a mounting platform. The self-propelled vehicle is provided with the first hydraulic cylinder and the first telescopic rod, and the first hydraulic cylinder and the first telescopic rod are both connected to the mounting platform.
[0012] Furthermore, the horizontal movement assembly includes a second hydraulic cylinder and a second telescopic rod, and the second hydraulic cylinder and the second telescopic rod are arranged on the mounting platform, and the second hydraulic cylinder and the second telescopic rod are both connected to the U-shaped frame.
[0013] Furthermore, the self-propelled trolley is provided with a counterweight box, and a plurality of counterweight members are arranged in the counterweight box.
[0014] The above solution can ensure the balance of the entire self-propelled trolley when the barrel moves horizontally close to the smelting furnace through the counterweight box and the counterweight piece.
[0015] Furthermore, an auxiliary mounting plate is movably and symmetrically arranged on the U-shaped frame, and a clamping assembly is arranged on the auxiliary mounting plate.
[0016] Furthermore, the clamping assembly includes a cylinder and a clamping plate, the cylinders are symmetrically arranged on the auxiliary mounting plate, and the cylinders are connected to the clamping plates that are arranged opposite to each other.
[0017] Furthermore, the clamping plate is provided with an anti-skid and wear-resistant pad.
[0018] The above scheme can transfer some large roller smelting materials through the clamping component, so that the functionality of the feeding device is better.
[0019] Furthermore, the self-propelled vehicle is an AGV vehicle or an electric flat vehicle.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] 1. This device does not require manual pushing of the transfer trolley to one side of the smelting furnace to complete the feeding process, which reduces labor intensity and improves safety during the feeding process. Personnel do not need to be close to the heat source.
[0022] 2. In addition, the device can also realize quantitative feeding, so that the subsequent smelting effect of rare earth rollers is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the installation of the clamping assembly;
[0025] Figure 3 This is a schematic diagram of the column installation;
[0026] Reference numerals:
[0027] 1. AGV trolley; 11. First hydraulic cylinder; 12. First telescopic rod; 13. Mounting table; 21. Second hydraulic cylinder; 22. Second telescopic rod; 23. U-shaped frame; 24. Fixed table; 25. Weighing equipment; 26. Insertion cylinder; 3. Barrel; 31. Feed hopper; 32. Discharge port; 33. Insertion column; 41. Auxiliary mounting plate; 42. Cylinder; 43. Clamping plate. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:
[0029] like Figures 1 to 3 As shown, a rare earth roller smelting feeding device includes a self-propelled trolley (the self-propelled trolley is one of the AGV trolley 1 or the electric flat car. The AGV trolley automatically transports items to a designated location through special landmark navigation. The most common guidance methods are magnetic strip guidance, laser guidance, RFID guidance, etc., which belong to the existing technology and do not need improvement). A vertical lifting component is arranged on the self-propelled trolley, and a horizontal moving component is arranged on the vertical lifting component. The horizontal moving component is connected to a U-shaped frame 23 and a barrel 3 is arranged in the U-shaped frame 23. A feed hopper 31 and a discharge port 32 are arranged on the barrel 3, and a solenoid valve is arranged on the discharge port 32. The solenoid valve is shown in the figure without a number.
[0030] Further refinement of the embodiment of the present utility model is as follows: Figure 1 As shown, the vertical lifting assembly includes a first hydraulic cylinder 11, a first telescopic rod 12 and a mounting platform 13. The self-propelled trolley is provided with the first hydraulic cylinder 11 and the first telescopic rod 12, and the first hydraulic cylinder 11 and the first telescopic rod 12 are both connected to the mounting platform 13; the horizontal moving assembly includes a second hydraulic cylinder 21 and a second telescopic rod 22. The mounting platform 13 is provided with the second hydraulic cylinder 21 and the second telescopic rod 22, and the second hydraulic cylinder 21 and the second telescopic rod 22 are both connected to the U-shaped frame 23.
[0031] Further optimization of the embodiment of the utility model is as follows: Figure 2 and Figure 3 As shown, a fixed platform 24 is symmetrically arranged on the U-shaped frame 23, a weighing device 25 is arranged on the fixed platform 24, an inserting tube 26 is arranged on the weighing device 25, and an inserting column 33 corresponding to the inserting tube 26 is arranged on the barrel 3, and the inserting column 33 cooperates with the inserting tube 26;
[0032] In a further refinement of the above embodiment, a magnet is provided at the bottom of the insert cylinder 26, and the insert column 33 is made of stainless steel. The magnet is not shown in the figure. The magnetic adsorption between the magnet and the insert column 33 can make the barrel 3 firmly installed on the U-shaped frame 23, so that no shaking occurs during the lifting process.
[0033] It should be noted that the self-propelled vehicle, the first hydraulic cylinder 11, the second hydraulic cylinder 21 and the solenoid valve are all electrically connected to the controller, which is not shown in the figure.
[0034] The workflow of this utility model:
[0035] First, the controller controls the self-propelled trolley to move to one side of the smelting furnace and stop. The running route of the self-propelled trolley is pre-set in the controller, so there is no need to manually push and transfer the barrel 3 to the smelting furnace, and the labor intensity and safety hazards are reduced. When the self-propelled trolley stops, the barrel 3 can be raised by the vertical lifting component. When the barrel 3 rises to a height that does not affect the horizontal movement, the horizontal moving component works to make the discharge port 32 of the barrel 3 accurately move to the top of the entrance of the smelting furnace. Then the controller controls the solenoid valve to open to realize the automatic feeding of the material in the barrel 3.
[0036] In addition, the barrel 3 and the U-shaped frame 23 are movably connected through the insert 26 and the insert column 33. When the insert 26 enters the insert column 33, it will contact the magnet to limit the position of the barrel 3. A fixed mass of rare earth roller smelting materials are stored in the barrel 3 in advance. At this time, the weighing device 25 feeds back the value determined by the controller. When feeding is required, the solenoid valve is opened. As the material is fed in, the weighing value of the weighing device 25 will decrease. When it drops to the preset residual weight (i.e., total weight-feeding weight=residual weight), the controller controls the solenoid valve to close, so that quantitative feeding can be achieved, and the use effect of the device is better and more accurate.
[0037] Compared with the existing technology, this device does not need to manually push the transfer cart to the side of the smelting furnace to complete the feeding process, so the labor intensity is reduced. At the same time, the safety of the feeding process is improved. Personnel do not need to be close to the heat source. In addition, quantitative feeding can be achieved, so that the subsequent smelting effect of the rare earth roller is better.
[0038] In some embodiments, Figure 1 and Figure 2As shown, an auxiliary mounting plate 41 is movably and symmetrically arranged on the U-shaped frame 23, and a clamping assembly is arranged on the auxiliary mounting plate 41;
[0039] The clamping assembly includes a cylinder 42 and a clamping plate 43. The cylinder 42 is symmetrically arranged on the auxiliary mounting plate 41. The cylinder 42 is connected to the clamping plates 43 that are arranged opposite to each other. To optimize the solution, the clamping plates 43 are provided with anti-skid and wear-resistant pads, which are specifically rubber pads. The anti-skid and wear-resistant pads are not shown in the figure. This embodiment can transport some large roller smelting materials through the clamping assembly, and thus the functionality of the feeding device is better.
[0040] In other embodiments, a counterweight box is provided on the self-propelled trolley, and a plurality of counterweights are provided inside the counterweight box, which is not shown in the figure; this embodiment can ensure the balance of the entire self-propelled trolley during the horizontal movement of the barrel 3 approaching the smelting furnace through the counterweight box and the counterweights.
[0041] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.
Claims
1. A rare earth roller smelting feeding device, characterized in that: The self-propelled trolley comprises a vertical lifting assembly arranged on the self-propelled trolley, a horizontal moving assembly arranged on the vertical lifting assembly, the horizontal moving assembly being connected to a U-shaped frame (23) and a barrel (3) being arranged in the U-shaped frame (23), a feed hopper (31) and a discharge port (32) being arranged on the barrel (3), and a solenoid valve being arranged on the discharge port (32).
2. A rare earth roller smelting feeding device according to claim 1, characterized in that: A fixing platform (24) is symmetrically arranged on the U-shaped frame, a weighing device (25) is arranged on the fixing platform (24), an inserting cylinder (26) is arranged on the weighing device (25), and an inserting column (33) corresponding to the inserting cylinder (26) is arranged on the barrel (3), and the inserting column (33) matches the inserting cylinder (26).
3. A rare earth roller smelting feeding device according to claim 2, characterized in that: A magnet is arranged at the bottom end of the insert cylinder (26), and the insert column (33) is made of stainless steel.
4. A rare earth roller smelting feeding device according to claim 1, characterized in that: The vertical lifting assembly comprises a first hydraulic cylinder (11), a first telescopic rod (12) and a mounting platform (13); the first hydraulic cylinder (11) and the first telescopic rod (12) are arranged on the self-propelled trolley; the first hydraulic cylinder (11) and the first telescopic rod (12) are both connected to the mounting platform (13).
5. A rare earth roller smelting feeding device according to claim 4, characterized in that: The horizontal movement assembly comprises a second hydraulic cylinder (21) and a second telescopic rod (22). The second hydraulic cylinder (21) and the second telescopic rod (22) are arranged on the mounting platform (13). The second hydraulic cylinder (21) and the second telescopic rod (22) are both connected to the U-shaped frame (23).
6. A rare earth roller smelting feeding device according to claim 1, characterized in that: The self-propelled trolley is provided with a counterweight box, and a plurality of counterweight pieces are arranged in the counterweight box.
7. A rare earth roller smelting feeding device according to claim 1, characterized in that: An auxiliary mounting plate (41) is movably and symmetrically arranged on the U-shaped frame (23), and a clamping assembly is arranged on the auxiliary mounting plate (41).
8. A rare earth roller smelting feeding device according to claim 7, characterized in that: The clamping assembly comprises a cylinder (42) and a clamping plate (43); the cylinder (42) is symmetrically arranged on the auxiliary mounting plate (41); and the cylinder (42) is connected to the clamping plate (43) which is arranged opposite to each other.
9. A rare earth roller smelting feeding device according to claim 8, characterized in that: The clamping plate (43) is provided with an anti-skid and wear-resistant pad.
10. The rare earth roller smelting feeding device according to claim 1, characterized in that: The self-propelled vehicle is an AGV vehicle or an electric flat vehicle.
Citation Information
Patent Citations
Roller smelting feeding device
CN211903753U