Novel comprehensive product testing fixture

Abstract

The utility model discloses a novel comprehensive product testing fixture, and relates to the technical field of testing fixture design and manufacture. In order to solve the problem that when an existing detection device is used for measuring key dimensions such as height and depth, multiple dimensions need to be measured one by one, and measurement data cannot be directly and accurately obtained, the following technical scheme is provided: the device comprises a detection tool base and a detection tool platform arranged at the top of the detection tool base; a workpiece detection groove for arranging a to-be-detected panel is formed in the middle of the detection tool platform, a plurality of detection tool mounting grooves for arranging detection tools are formed in the outer edge of the detection tool platform, and the detection tools arranged in the detection tool mounting grooves detect the depth and height of the to-be-detected panel. According to the utility model, dimensions which cannot be directly measured can be measured, the height and the depth can be measured at the same time, the inspection problem in production is solved, dimensions which are difficult to measure by a conventional method can be simplified, the efficiency is improved, a plurality of dimensions can be measured at the same time, and the time of an inspection department is greatly shortened.

Description

Technical Field

[0001] The utility model relates to the technical field of inspection tool design and manufacturing, in particular to a new type of comprehensive product inspection tool. Background Art

[0002] In modern manufacturing, especially in the production and testing of precision parts, product quality control has reached an unprecedented high standard. Aluminum alloy die castings are key components widely used in electronics, gaming equipment, and automotive industries. Their dimensional accuracy and assembly performance directly affect the user experience and market competitiveness of the final product. As an important part of gaming equipment, the surface flatness, dimensional accuracy, and assembly compatibility with other components of the game controller panel are key factors to ensure smooth game operation and comfortable feel.

[0003] However, traditional inspection methods often fail to meet the requirements of aluminum alloy die-castings with complex structures and high precision requirements, especially game controller panels. These parts usually contain multiple tiny and complex buckles, grooves and protrusions. These features are not only difficult to measure directly, but their dimensional accuracy is also crucial to the overall assembly effect. Any slight dimensional deviation may cause gaps, misalignment or unevenness during the assembly process, which in turn affects the overall performance and user experience of the product.

[0004] When measuring key dimensions such as height and depth, traditional inspection devices are often unable to directly and accurately obtain the required data due to limitations in the design or accuracy of the measuring tools. In addition, measuring multiple dimensions one by one is not only time-consuming and laborious, but also prone to inaccurate data due to human errors, which in turn affects the reliability of the inspection results. Utility Model Content

[0005] The utility model aims to provide a new comprehensive product inspection tool to solve the problem that the existing inspection device needs to measure multiple dimensions one by one when measuring key dimensions such as height and depth, and cannot directly and accurately obtain measurement data.

[0006] The technical solution of the utility model to solve the above technical problems is as follows:

[0007] A novel comprehensive product inspection tool comprises: an inspection tool base and an inspection tool platform arranged on the top of the inspection tool base, a workpiece inspection slot for arranging a panel to be inspected is provided in the middle of the inspection tool platform, a plurality of inspection tool installation slots for arranging inspection tools are provided on the outer edge of the inspection tool platform, and the inspection tools arranged in the inspection tool installation slots detect the depth and height of the panel to be inspected.

[0008] Preferably, the gauge comprises a gauge body and a first detection block, and the first detection block is arranged at an end of the gauge body.

[0009] Preferably, the inspection tool further includes a second inspection block, and the second inspection block is arranged at the end of the first inspection block.

[0010] Preferably, the shape of the gauge installation groove matches the shape of the gauge body.

[0011] Preferably, the shape of the workpiece detection groove is adapted to the shape of the outer edge of the panel to be detected.

[0012] Preferably, the inspection tool platform is provided with a plurality of base mounting holes for fixing the inspection tool base.

[0013] Preferably, a non-slip pad is provided at the bottom of the inspection tool base.

[0014] The utility model has the following beneficial effects:

[0015] Improve detection accuracy: Through the precision machining and design of the inspection platform, workpiece inspection slot and the inspection fixture itself, accurate measurement of the depth and height of the panel is achieved, which effectively reduces human errors and improves the accuracy of the detection results.

[0016] Enhanced testing efficiency: The matching design of the fixture installation slot and the fixture body makes fixture replacement quick and convenient, improving testing efficiency. At the same time, the parallel design of multiple fixtures can test multiple test points at the same time, further shortening the testing time.

[0017] Improved versatility and flexibility: The modular design of the inspection fixture, especially the adjustability of the second inspection block, enables the inspection fixture to be applicable to a variety of panel inspection tasks of different sizes and shapes, enhancing the versatility and flexibility of the inspection fixture.

[0018] Enhanced stability and safety: The anti-slip design of the gauge base and the setting of the base mounting holes ensure the stability and safety of the gauge during work and reduce the detection error caused by the movement or tilt of the gauge.

[0019] Reduce costs and maintenance difficulty: The use of high-strength, corrosion-resistant materials to make the gauges prolongs the service life of the gauges and reduces the replacement frequency and cost. At the same time, the modular design also facilitates troubleshooting and component replacement, reducing maintenance difficulty and cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a structural diagram of the inspection fixture;

[0022] Figure 3 It is a structural schematic diagram of the panel to be tested;

[0023] Figures 1 to 3The reference numerals shown in the figure represent: a gauge base 1 , a gauge platform 2 , a workpiece detection slot 3 , a gauge mounting slot 4 , a gauge 5 , a gauge body 51 , a first detection block 52 , a second detection block 53 , and a base mounting hole 6 . DETAILED DESCRIPTION

[0024] The following is a clear and complete description of the technical solution of the utility model in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0025] Please refer to Figure 1 The utility model provides a new comprehensive product inspection tool, which is particularly suitable for accurately measuring and inspecting panel workpieces (such as Figure 3 As shown in the figure, the red circle is the depth and height of the part to be detected. The specific structure is as follows:

[0026] 1. Design of the inspection fixture base:

[0027] The base 1 of the inspection tool is made of high-strength, corrosion-resistant aluminum alloy material, which has sufficient rigidity and stability to ensure the stability of the entire inspection tool during the inspection process. The bottom of the base is designed with anti-skid pads and anti-skid patterns to enhance the friction with the work surface and prevent slippage during the inspection process.

[0028] 2. Construction of inspection tool platform:

[0029] The inspection fixture platform 2 is directly mounted on the top of the inspection fixture base 1, and its flatness is ensured by precision machining technology. A workpiece inspection slot 3 is opened in the middle of the platform, and the shape of the slot accurately matches the outer edge contour of the panel to be inspected, such as a rectangle, circle or irregular shape, to ensure that the panel can be accurately placed at the inspection position and reduce positioning errors.

[0030] 3. Check fixture installation slot and check fixture design:

[0031] The outer edge of the gauge platform 2 is evenly distributed with a plurality of gauge installation grooves 4, and the shape of each installation groove is precisely matched with the shape of the gauge body 51, such as rectangular, T-shaped, etc., to facilitate the rapid installation and removal of the gauge. Figure 2 The inspection tool 5 is composed of an inspection tool body 51, a first inspection block 52 and a second inspection block 53, which are connected into one by precision processing and assembly technology.

[0032] Gauge body 51: As the main part of the gauge, it is responsible for supporting and connecting other parts. Its design takes into account the balance between lightness and strength.

[0033] The first detection block 52 is directly disposed at the end of the gauge body 51 and is used for preliminary contact and detection of the depth dimension of the panel to be detected. Its surface is specially treated to reduce friction and wear with the panel.

[0034] The second detection block 53 is further arranged at the end of the first detection block 52, and is used to accurately measure the height of the panel. The second detection block 53 can be designed to be adjustable to adapt to detection tasks with different height requirements, thereby improving the versatility and flexibility of the inspection tool.

[0035] 4. Base mounting hole settings:

[0036] The inspection tool platform 2 is provided with a plurality of base mounting holes 6, which are evenly distributed at the four corners of the inspection tool platform 2, so as to facilitate the use of bolts or other fasteners to firmly mount the inspection tool base 1 on a workbench or other fixed platform, thereby ensuring stability and safety during the inspection process.

[0037] The comprehensive inspection fixture is designed based on "Go or NG". The length and thickness of the inspection strip are adjusted according to the size tolerance. For example, if the height cannot pass through the first inspection block 52 or the second inspection block 53, it is qualified. If the depth direction does not touch the first inspection block 52 or the second inspection block 53 and reaches the bottom, it is unqualified in the depth direction. The inspection fixture can simplify some dimensions that are difficult to measure with conventional methods, improve efficiency, and measure multiple dimensions at the same time, greatly shortening the time of the inspection department.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A new type of comprehensive product inspection tool, characterized in that: include: A gauge base (1) and a gauge platform (2) arranged on the top of the gauge base (1); a workpiece detection groove (3) for arranging a panel to be detected is provided in the middle of the gauge platform (2); a plurality of gauge installation grooves (4) for arranging a gauge (5) are provided on the outer edge of the gauge platform (2); and the gauge (5) arranged in the gauge installation groove (4) detects the depth and height of the panel to be detected.

2. The new comprehensive product inspection tool according to claim 1 is characterized in that: The gauge (5) comprises a gauge body (51) and a first detection block (52), wherein the first detection block (52) is arranged at the end of the gauge body (51).

3. The new comprehensive product inspection tool according to claim 2 is characterized in that: The inspection tool (5) further comprises a second inspection block (53), wherein the second inspection block (53) is arranged at the end of the first inspection block (52).

4. The new comprehensive product inspection tool according to claim 2 is characterized in that: The shape of the gauge installation groove (4) is compatible with the shape of the gauge body (51).

5. The new comprehensive product inspection tool according to claim 1 is characterized in that: The shape of the workpiece detection groove (3) is adapted to the shape of the outer edge of the panel to be detected.

6. The new comprehensive product inspection tool according to claim 1 is characterized in that: The inspection tool platform (2) is provided with a plurality of base mounting holes (6) for fixing the inspection tool base (1).

7. The new comprehensive product inspection tool according to claim 1 is characterized in that: The bottom of the inspection tool base (1) is provided with an anti-slip pad.

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