Full-automatic three-station load testing machine

Abstract

The utility model relates to the technical field of automation equipment, in particular to a full-automatic three-station load testing machine, which is characterized in that the side part of an assembly line feeding manipulator is provided with a rotating disc, a magnetic phase detection assembly is arranged above the side edge of the rotating disc, the side part of the rotating disc is provided with an overturning assembly, and the side part of the overturning assembly is provided with a load test feeding manipulator; a rotating connection assembly is arranged below the position between the overturning assembly and the load test feeding mechanical arm, a load test assembly is arranged on the side portion of the load test feeding mechanical arm, a load test discharging assembly is arranged above the load test assembly, and the load test assembly comprises a sliding load test seat. A fan blade clamping cylinder is arranged behind the load test seat, and a fan blade is clamped and fixed on the fan blade clamping cylinder. Compared with the prior art, the full-automatic three-station load testing machine does not need manual installation of fan blades, reduces dependence on manpower, is high in automation degree, and facilitates improvement of the overall testing efficiency.

Description

[Technical field]

[0001] The utility model relates to the technical field of automation equipment, in particular to a full-automatic three-station load testing machine. [Background technology]

[0002] When testing the rotation of a motor with a fan blade, the motor load test equipment in the prior art usually requires manual installation of the fan blade on the motor for testing, which is highly dependent on manual labor and affects the overall test efficiency. [Contents of the utility model]

[0003] In order to overcome the above problems, the utility model proposes a fully automatic three-station load testing machine which can effectively solve the above problems.

[0004] The utility model provides a technical solution to solve the above technical problems: a fully automatic three-station load testing machine is provided, including an assembly line loading robot, a rotating disk is arranged on the side of the assembly line loading robot, and a magnetic phase detection component is arranged above the side of the rotating disk; a flipping component is arranged on the side of the rotating disk, a load test feeding robot is arranged on the side of the flipping component, and a rotating connection component is arranged below the flipping component and the load test feeding robot; a load test component is arranged on the side of the load test feeding robot, and a load test unloading component is arranged above the load test component; the load test component includes a sliding load test seat, a fan blade clamping cylinder is arranged behind the load test seat, and a fan blade is clamped and fixed on the fan blade clamping cylinder.

[0005] Preferably, the load test blanking assembly is provided with a pressing chuck, and the pressing chuck is located above the fan blade clamping cylinder.

[0006] Preferably, the number of the load test seats is three, the number of the fan blade clamping cylinders is three, and the number of the pressing chucks is three.

[0007] Preferably, the load test seat is provided with positive and negative contacts, and the positive and negative contacts are respectively in contact and conduction with the positive and negative poles of the motor.

[0008] Preferably, a slider is connected to the bottom of the load test seat, and the slider is slidably connected to the slide rail. The side of the load test seat is connected to a connecting plate, and the connecting plate is connected to a screw drive assembly. The screw drive assembly drives the load test seat to slide back and forth along the slide rail.

[0009] Preferably, a support assembly is arranged behind the fan blade clamping cylinder, and a support rod is connected to the support assembly, and the position of the support rod corresponds to the position of the fan blade.

[0010] Preferably, a vertical rod is provided on the side of the fan blade clamping cylinder, and a detection optical fiber is connected to the vertical rod.

[0011] Preferably, a positioning camera is provided on the loading robot on the assembly line, and the positioning camera is used to locate the position of the motor.

[0012] Compared with the prior art, the fully automatic three-station load testing machine of the utility model, after the motor is placed on the load test seat, the motor shaft of the motor is aligned with the center hole of the fan blade, the load test seat slides toward the fan blade, and the motor shaft is inserted into the center hole of the fan blade. There is no need for manual installation of the fan blade, which reduces dependence on manual labor, has a high degree of automation, and is conducive to improving overall testing efficiency.

Brief Description of the Drawings

[0013] Figure 1 This is a three-dimensional diagram of the fully automatic three-station load testing machine of the utility model;

[0014] Figure 2 It is a three-dimensional diagram of the load testing assembly of the fully automatic three-station load testing machine of the utility model. [Specific implementation method]

[0015] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below with reference to the accompanying drawings and implementation examples. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0016] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are limited to relative positions on the specified view rather than absolute positions.

[0017] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0018] See also Figure 1 and Figure 2 The fully automatic three-station load testing machine of the utility model includes an assembly line loading robot 10, which is used to clamp the motor from the upstream assembly line. A rotating disk 20 is arranged on the side of the assembly line loading robot 10, and a magnetic phase detection component 21 is arranged above the side of the rotating disk 20. The magnetic phase detection component 21 is used to detect the positive and negative Hall magnetic phase of the motor.

[0019] A flip assembly 30 is disposed on the side of the rotating disk 20 , a load test feeding robot 50 is disposed on the side of the flip assembly 30 , and a rotation connection assembly 40 is disposed below the flip assembly 30 and the load test feeding robot 50 .

[0020] A load test assembly 60 is provided on the side of the load test loading robot 50, and a load test unloading assembly 70 is provided above the load test assembly 60. The load test assembly 60 is used to perform a load test on the motor. After the test is completed, the load test unloading assembly 70 unloads the motor to the next process.

[0021] During operation, the loading robot 10 on the assembly line clamps the motor from the upstream assembly line and places it on the rotating disk 20. The rotating disk 20 drives the motor to rotate to the magnetic phase detection component 21 for detection and then rotates to the flipping component 30. The flipping component 30 clamps the motor and flips the motor from a vertical state to a horizontal state. The flipping component 30 places the horizontal motor on the rotating connection component 40. The rotating connection component 40 rotates the motor to the load test loading robot 50. The load test loading robot 50 transports the motor to the load test component 60 for testing. After the test is completed, the load test unloading component 70 unloads the motor to the next process.

[0022] The load test assembly 60 includes a sliding load test seat 61, and a fan blade clamping cylinder 63 is arranged behind the load test seat 61. A fan blade 64 is clamped and fixed on the fan blade clamping cylinder 63. After the motor is placed on the load test seat 61, the motor shaft of the motor is aligned with the central hole of the fan blade 64, and the load test seat 61 slides toward the fan blade 64, and the motor shaft is inserted into the central hole of the fan blade 64. Manual installation is not required, which reduces the dependence on labor and helps to improve the overall test efficiency.

[0023] The load test blanking assembly 70 is provided with a pressing chuck 71, and the pressing chuck 71 is located above the fan blade clamping cylinder 63. When the load test seat 61 brings the motor to the vicinity of the fan blade 64, the pressing chuck 71 presses down to block the motor to prevent the motor from tilting and affecting the alignment of the motor shaft with the center hole of the fan blade 64.

[0024] The number of the load test seats 61 is three, the number of the fan blade clamping cylinders 63 is three, and the number of the pressing clamps 71 is three, which is conducive to further improving efficiency.

[0025] The loading robot 10 on the assembly line is provided with a positioning camera 11, and the positioning camera 11 is used to locate the position of the motor to facilitate the robot to accurately clamp.

[0026] The load test seat 61 is provided with positive and negative contacts 611 , and the positive and negative contacts 611 are respectively in contact with the positive and negative poles of the motor.

[0027] The bottom of the load test seat 61 is connected to a slider 612, and the slider 612 is slidably connected to the slide rail 613. The side of the load test seat 61 is connected to a connecting plate 621, and the connecting plate 621 is connected to a screw drive assembly 62. The screw drive assembly 62 drives the load test seat 61 to slide back and forth along the slide rail 613.

[0028] A support assembly 65 is arranged behind the fan blade clamping cylinder 63, and a support rod 651 is connected to the support assembly 65. The position of the support rod 651 corresponds to the position of the fan blade 64, which is beneficial to provide supporting force when the motor shaft is inserted into the center hole of the fan blade 64, ensuring a more secure connection.

[0029] A vertical rod 66 is provided on the side of the fan blade clamping cylinder 63, and a detection optical fiber 67 is connected to the vertical rod 66. The detection optical fiber 67 is used to detect whether there is a motor approaching the fan blade 64, and triggers the pressing clamp 71 to press down when the fan blade 64 is detected to be approaching.

[0030] Compared with the prior art, the fully automatic three-station load testing machine of the utility model, after the motor is placed on the load test seat 61, the motor shaft of the motor is aligned with the center hole of the fan blade 64, the load test seat 61 slides toward the fan blade 64, and the motor shaft is inserted into the center hole of the fan blade 64. There is no need to manually install the fan blade 64, which reduces dependence on manual labor, has a high degree of automation, and is conducive to improving overall testing efficiency.

[0031] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any modifications, equivalent substitutions and improvements made within the concept of the present invention should be included in the patent protection scope of the present invention.

Claims

1. Fully automatic three-station load testing machine, characterized by: It includes an assembly line loading robot, a rotating disk is arranged on the side of the assembly line loading robot, and a magnetic phase detection component is arranged above the side of the rotating disk; A flip assembly is provided on the side of the rotating disk, a load test feeding manipulator is provided on the side of the flip assembly, and a rotation connection assembly is provided below the flip assembly and the load test feeding manipulator; A load test assembly is disposed on the side of the load test feeding manipulator, and a load test unloading assembly is disposed above the load test assembly; The load test assembly comprises a sliding load test seat, a fan blade clamping cylinder is arranged behind the load test seat, and a fan blade is clamped and fixed on the fan blade clamping cylinder.

2. The fully automatic three-station load testing machine according to claim 1, characterized in that: The load test blanking assembly is provided with a pressing chuck, and the pressing chuck is located above the fan blade clamping cylinder.

3. The fully automatic three-station load testing machine according to claim 2, characterized in that: The number of the load test seats is three, the number of the fan blade clamping cylinders is three, and the number of the pressing chucks is three.

4. The fully automatic three-station load testing machine according to claim 1, characterized in that: The load test seat is provided with positive and negative contacts, and the positive and negative contacts are respectively in contact with the positive and negative poles of the motor for conduction.

5. The fully automatic three-station load testing machine according to claim 1, characterized in that: A slider is connected to the bottom of the load test seat, and the slider is slidably connected to the slide rail. A connecting plate is connected to the side of the load test seat, and the connecting plate is connected to a screw drive assembly. The screw drive assembly drives the load test seat to slide back and forth along the slide rail.

6. The fully automatic three-station load testing machine according to claim 1, characterized in that: A support assembly is arranged behind the fan blade clamping cylinder, and a support rod is connected to the support assembly, and the position of the support rod corresponds to the position of the fan blade.

7. The fully automatic three-station load testing machine according to claim 1, characterized in that: A vertical rod is arranged on the side of the fan blade clamping cylinder, and a detection optical fiber is connected to the vertical rod.

8. The fully automatic three-station load testing machine according to claim 1, characterized in that: A positioning camera is arranged on the loading robot on the assembly line, and the positioning camera is used to locate the position of the motor.

Images