Prestressed copper-clad steel stranded wire harness
By designing protective components in copper-clad steel stranded wire harness, internal corrosion problems caused by damage to the insulating adhesive layer are solved, and higher stranded durability and safety are achieved.
Patent Information
- Application Number
- CN202421463000.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-25
AI Technical Summary
During transportation or construction of copper-clad steel stranded wire, the insulating glue layer on the outer wall is easily damaged, causing dust or rainwater to enter the inside of the stranded wire and causing corrosion.
A prestressed copper-clad steel stranded wire harness is designed, including an insulating outer shell and protective components. Protective components include protective sleeves, limiting glue blocks, sealing glue rings and fixing parts, which can be easily installed and fixed to damage when the insulation glue layer is damaged, preventing dust and rainwater from entering.
It effectively prevents further damage and internal corrosion of the insulating adhesive layer, extends the service life of the stranded wire, and reduces the fire risk caused by high temperature.
Smart Images

Figure CN222785070U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper-clad steel stranded wires, and more specifically to a prestressed copper-clad steel stranded wire bundle. Background Art
[0002] Copper clad steel stranded wire is made of a certain number of copper clad steel single wires and is widely used in lightning protection grounding, anti-static grounding, protective grounding, grounding wires for power and petrochemical systems in high-frequency coaxial cables, network communications, electrified railways, subway light rails, railways, airports, network communications and other places.
[0003] For example, a prestressed copper-clad steel stranded wire bundle with publication number CN215770560U relates to the technical field of copper-clad steel stranded wire. The prestressed copper-clad steel stranded wire bundle comprises a steel stranded wire, the outer wall of which is slidably connected to a zinc stranded wire, and the outer wall of which is provided with a first anti-skid groove. In the prestressed copper-clad steel stranded wire bundle, the copper stranded wire and the steel stranded wire are subjected to the friction of the first anti-skid groove, and the second anti-skid groove increases the wrapping force of the insulation skin on the copper stranded wire, thereby increasing the friction between the core wire bundle and the side wire bundle, preventing the core wire bundle from sliding to the edge, and increasing the stress of the wire bundle. The mass of aluminum is less than the mass of steel, and at this time, the weight of the steel-clad aluminum stranded wire will also be less than the weight of the steel stranded wire, and the cost of the aluminum material is also less than the cost of the steel material, thereby achieving the effect of reasonably controlling the weight of the copper-clad steel wire bundle and reducing the production cost, and the heat dissipation groove can effectively dissipate the heat of the wire bundle, reducing the probability of fire caused by excessive temperature of the wire bundle.
[0004] However, in the prior art, when the copper-clad steel stranded wire is transported or constructed, the insulating rubber layer on the outer wall collides with sharp objects, causing the insulating rubber layer to be damaged. During use, dust or rainwater will enter the interior of the stranded wire through the damaged area, causing internal corrosion. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a prestressed copper-clad steel stranded wire bundle to solve the problem in the above-mentioned background technology that the insulating rubber layer on the outer wall of the copper-clad steel stranded wire collides with sharp objects during transportation or construction operations, causing the insulating rubber layer to be damaged, and during use, dust or rainwater will enter the interior of the stranded wire through the damaged area, causing internal corrosion.
[0006] The utility model provides the following technical solutions: a prestressed copper-clad steel stranded wire harness, comprising a harness body, the harness body comprising an insulating outer skin, a heat dissipation groove is provided in an annular array on the outer wall of the insulating outer skin, a plurality of protective components are provided on the outer wall of the insulating outer skin, the protective component comprises a protective sleeve, a limiting rubber block is fixedly connected to the inner wall annular array of the protective sleeve, the limiting rubber block is slidably connected to the heat dissipation groove, sealing rubber rings are fixedly connected to both sides of the interior of the protective sleeve, a fixing groove is provided in the middle of the outer wall of the protective component, and a fixing piece is provided inside the fixing groove of the protective sleeve.
[0007] Preferably, the fixing member comprises a fixing metal ring, which is divided into two ends and is slidably connected to the insulating outer skin, one end inside the fixing metal ring is fixedly connected to a fixing plate, and the fixing plate is fixedly connected to the inside of the fixing groove.
[0008] Preferably, one end of the outer portion of the fixed metal ring is fixedly connected to a connecting plate, the connecting plate is in contact with the fixing plate, and a fixing hole is opened in the middle of the connecting plate.
[0009] Preferably, the internal thread of the fixing hole is connected with a fixing bolt, and the fixing bolt passes through the connecting plate and the fixing plate, and is threadedly connected with the fixing plate and the protective sleeve.
[0010] Preferably, the outer annular array inside the wiring harness body is fixedly connected to the steel-clad aluminum stranded wire, and the inner annular array inside the insulating sheath located at the steel-clad aluminum stranded wire is fixedly connected to the copper stranded wire, and the copper stranded wire is in contact with the steel-clad aluminum stranded wire.
[0011] Preferably, a steel strand is fixedly connected inside the insulating sheath, and the steel strand is in contact with the copper strand.
[0012] Preferably, the interior of the insulating sheath is located in the gap between the steel stranded wire and the copper stranded wire to fix the zinc stranded wire.
[0013] Technical effects and advantages of the utility model:
[0014] 1. The utility model is provided with a protective component, which is advantageous for arranging a protective component at intervals on the stranded wire during use, and the fixing metal ring on each protective component is in the loosest state, so that the protective component can be slightly fixed on the insulating rubber layer. When the copper-clad steel stranded wire is transported or constructed, the insulating rubber layer of the outer wall collides with a sharp object, causing the insulating rubber layer to be damaged. The nearest protective component can be pushed to the damaged part, and the wound is located in the middle of the sealing rubber ring. The fixing bolt is then taken out, and the connecting plate is separated from the fixing plate. The staff pulls the connecting plate downward so that the fixing metal ring wraps and fixes the protective cover, and then fixes the connecting plate to the fixing plate by the fixing bolt, so that the protective cover protects the damaged part. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 It is an exploded schematic diagram of the internal structure of the wiring harness main body of the utility model.
[0017] Figure 3 This is a schematic diagram of the protective component structure of the utility model.
[0018] Figure 4 This is a schematic diagram of the fixing structure of the utility model.
[0019] The accompanying drawings are marked as follows: 1. Wire harness body; 11. Insulating outer skin; 12. Heat dissipation groove; 13. Steel-clad aluminum stranded wire; 14. Copper stranded wire; 15. Zinc stranded wire; 16. Steel stranded wire; 2. Protective component; 21. Protective cover; 22. Limiting rubber block; 23. Sealing rubber ring; 24. Fixing groove; 25. Fixing piece; 251. Fixing metal ring; 252. Fixing plate; 253. Connecting plate; 254. Fixing bolt; 255. Fixing hole. DETAILED DESCRIPTION
[0020] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative, and the copper-clad steel stranded wire involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0021] Reference Figure 1 - Figure 4The utility model provides a prestressed copper-clad steel stranded wire harness, including a harness body 1, the harness body 1 includes an insulating outer skin 11, the outer wall of the insulating outer skin 11 is provided with a heat dissipation groove 12 in an annular array, the outer wall of the insulating outer skin 11 is provided with a plurality of protective components 2, the protective component 2 includes a protective sleeve 21, the inner wall of the protective sleeve 21 is fixedly connected with a limiting rubber block 22 in an annular array, the limiting rubber block 22 is slidably connected with the heat dissipation groove 12, the two sides of the inner side of the protective sleeve 21 are fixedly connected with a sealing rubber ring 23, the middle part of the outer wall of the protective component 2 is provided with a fixing groove 24, the protective sleeve 21 A fixing member 25 is disposed inside the fixing groove 24. The fixing member 25 includes a fixing metal ring 251. The fixing metal ring 251 is divided into two ends and is slidably connected to the insulating outer skin 11. One end inside the fixing metal ring 251 is fixedly connected to a fixing plate 252. The fixing plate 252 is fixedly connected to the inside of the fixing groove 24. One end outside the fixing metal ring 251 is fixedly connected to a connecting plate 253. The connecting plate 253 contacts the fixing plate 252. A fixing hole 255 is opened in the middle of the connecting plate 253. The fixing hole 255 is internally threaded with a fixing bolt 254. The fixing bolt 254 passes through the connecting plate 253 and the fixing plate 252, and is threadedly connected with the fixing plate 252 and the protective sleeve 21. A protective assembly 2 is arranged at intervals on the stranded wire, and the fixing metal ring 251 on each protective assembly 2 is in the loosest state, so that the protective assembly 2 can be slightly fixed on the insulating rubber layer. When the copper-clad steel stranded wire is transported or constructed, the insulating rubber layer of the outer wall collides with a sharp object, causing the insulating rubber layer to be damaged. The nearest protective sleeve 21 can be pushed to the damaged area, and the movement of the protective sleeve 21 drives the limiting rubber block 22 to slide, and the limiting rubber block 22 slides in the heat dissipation groove 12, and the limiting rubber block 22 limits the protective sleeve 21. The internal wound is located in the middle of the sealing rubber ring 23, and then the fixing bolt 254 is taken out. At this time, the connecting plate 253 is separated from the fixing plate 252, and the staff pulls the connecting plate 253 downward to make the fixing metal ring 251 wrap and fix the protective sleeve 21, and then fix the connecting plate 253 and the fixing plate 252 by the fixing bolts 254, so that the protective sleeve 21 protects the damaged part, wherein the sealing rubber ring 23 can seal the interior of the protective sleeve 21, thereby sealing the damaged wound.
[0022] Reference Figure 1 and Figure 2The outer annular array inside the wiring harness body 1 is fixedly connected with the steel-clad aluminum stranded wire 13, and the inner annular array located inside the steel-clad aluminum stranded wire 13 in the insulating sheath 11 is fixedly connected with the copper stranded wire 14, and the copper stranded wire 14 is in contact with the steel-clad aluminum stranded wire 13. The steel stranded wire 16 is fixedly connected inside the insulating sheath 11, and the steel stranded wire 16 is in contact with the copper stranded wire 14. The zinc stranded wire 15 is fixedly connected in the gap between the steel stranded wire 16 and the copper stranded wire 14 inside the insulating sheath 11. The copper stranded wire 14 is located on the outer side of the steel-clad aluminum stranded wire 13, so friction is generated between the copper stranded wire 14 and the steel-clad aluminum stranded wire 13. The zinc stranded wire 15 is on the outer side of the steel stranded wire 16, so friction is generated between the steel stranded wire 16 and the copper stranded wire 14. The zinc stranded wire 15 is located in the gap generated by the contact between the copper stranded wire 14 and the steel stranded wire 16, so the zinc stranded wire 15 can increase the friction between the steel stranded wire 16 and the copper stranded wire 14, thereby increasing the stress.
[0023] The working principle of the utility model is as follows: first, when in use, the copper stranded wire 14 is located on the outside of the steel-clad aluminum stranded wire 13, so friction is generated between the copper stranded wire 14 and the steel-clad aluminum stranded wire 13, and the zinc stranded wire 15 is on the outside of the steel stranded wire 16, so friction is generated between the steel stranded wire 16 and the copper stranded wire 14, and the zinc stranded wire 15 is located in the gap generated by the contact between the copper stranded wire 14 and the steel stranded wire 16, so friction is applied between the steel stranded wire 16 and the copper stranded wire 14, thereby increasing the friction between the core wire bundle and the side wire bundle, and a protective component 2 is arranged at intervals on the stranded wire, and the fixed metal ring 251 on each protective component 2 is in the loosest state, so that the protective component 2 can be slightly fixed on the insulating rubber layer, and the insulation of the outer wall of the copper-clad steel stranded wire is slightly fixed when the copper-clad steel stranded wire is transported or constructed. The rubber layer collides with a sharp object, causing the insulating rubber layer to be damaged. The nearest protective cover 21 can be pushed to the damaged area. The movement of the protective cover 21 drives the limiting rubber block 22 to slide. The limiting rubber block 22 slides in the heat dissipation groove 12. The limiting rubber block 22 limits the protective cover 21. The internal wound is located in the middle of the sealing rubber ring 23. Then the fixing bolt 254 is taken out. At this time, the connecting plate 253 is separated from the fixing plate 252. The staff pulls the connecting plate 253 downward to make the fixing metal ring 251 wrap and fix the protective cover 21. Then the connecting plate 253 and the fixing plate 252 are fixed by the fixing bolts 254, so that the protective cover 21 protects the damaged area. Among them, the sealing rubber ring 23 can seal the interior of the protective cover 21, thereby sealing the damaged wound.
[0024] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A prestressed copper-clad steel stranded wire harness, comprising a harness body (1), characterized in that: The wiring harness body (1) comprises an insulating outer skin (11), the outer wall of the insulating outer skin (11) is provided with a heat dissipation groove (12) in an annular array, the outer wall of the insulating outer skin (11) is provided with a plurality of protective components (2), the protective components (2) comprise a protective sleeve (21), the inner wall of the protective sleeve (21) is fixedly connected with a limiting rubber block (22) in an annular array, the limiting rubber block (22) is slidably connected with the heat dissipation groove (12), the two sides of the protective sleeve (21) are fixedly connected with a sealing rubber ring (23), the middle part of the outer wall of the protective component (2) is provided with a fixing groove (24), and the protective sleeve (21) is provided with a fixing piece (25) located inside the fixing groove (24).
2. The prestressed copper-clad steel stranded wire bundle according to claim 1, characterized in that: The fixing member (25) comprises a fixing metal ring (251), the fixing metal ring (251) is divided into two ends and is slidably connected to the insulating outer skin (11), one end inside the fixing metal ring (251) is fixedly connected to a fixing plate (252), and the fixing plate (252) is fixedly connected to the inside of the fixing groove (24).
3. The prestressed copper-clad steel stranded wire bundle according to claim 2, characterized in that: One end of the outside of the fixed metal ring (251) is fixedly connected to a connecting plate (253), the connecting plate (253) is in contact with the fixing plate (252), and a fixing hole (255) is provided in the middle of the connecting plate (253).
4. The prestressed copper-clad steel stranded wire bundle according to claim 3, characterized in that: The fixing hole (255) is internally threadedly connected with a fixing bolt (254), and the fixing bolt (254) passes through the connecting plate (253) and the fixing plate (252), and is threadedly connected to the fixing plate (252) and the protective sleeve (21).
5. The prestressed copper-clad steel stranded wire bundle according to claim 1, characterized in that: The outer annular array inside the wiring harness body (1) is fixedly connected to a steel-clad aluminum stranded wire (13), and the inner annular array inside the insulating outer sheath (11) located inside the steel-clad aluminum stranded wire (13) is fixedly connected to a copper stranded wire (14), and the copper stranded wire (14) is in contact with the steel-clad aluminum stranded wire (13).
6. The prestressed copper-clad steel stranded wire bundle according to claim 1, characterized in that: A steel strand (16) is fixedly connected inside the insulating outer sheath (11), and the steel strand (16) is in contact with the copper strand (14).
7. The prestressed copper-clad steel stranded wire bundle according to claim 1, characterized in that: The inside of the insulating outer sheath (11) is located in the gap between the steel stranded wire (16) and the copper stranded wire (14) and is fixedly connected to the zinc stranded wire (15).
Citation Information
Patent Citations
Prestressed copper-clad steel stranded wire harness
CN215770560U