High-frequency transformer coil packaging device
By adopting rotary stirring and exhaust fan technology in the high-frequency transformer coil packaging device, the problems of epoxy resin aging, harmful gas emissions and nozzle blockage are solved, and a more uniform packaging effect and higher operating safety are achieved.
Patent Information
- Application Number
- CN202421328982.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing high-frequency transformer coil packaging devices have problems such as epoxy resin aging at high temperatures, producing harmful gases, and prone to blockage of the nozzle, which affects the packaging effect and operational safety.
A high-frequency transformer coil packaging device is designed, using a rotating bottom transmission rod to drive the stirring rod to stir epoxy resin. The rotating exhaust fan reduces exhaust gas emissions, and the epoxy resin material temperature in the storage box is maintained through the heat sink and the rotating exhaust fan to reduce the impact of high temperature.
Improve the uniformity and stability of epoxy resin through stirring, reduce harmful gas emissions, avoid nozzle clogging, improve packaging efficiency and operation safety.
Smart Images

Figure CN222785154U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of packaging equipment, and more specifically, particularly relates to a high-frequency transformer coil packaging device. Background Art
[0002] A high-frequency high-voltage transformer is a power transformer with an operating frequency exceeding the medium frequency. It is mainly used in high-frequency power transmission, high-voltage power supply, electronic equipment, medical equipment and other fields. The high-frequency transformer coil is an important component of the high-frequency high-voltage transformer. It is mainly used to convert high-frequency low-voltage signals into high-frequency high-voltage signals. The packaging can ensure the insulation performance of the high-frequency transformer coil and prevent current leakage and short circuit.
[0003] In the prior art, the authorization publication number "CN220774121 U" discloses a "fine packaging device for high-frequency transformer coils"; it includes an outer frame, a moving assembly for adjusting the position of the packaging components, a pneumatic material transport device and a working platform, a microcontroller is provided at the middle position of the top of the outer side of the outer frame, the moving assembly is arranged on the inner upper side of the outer frame, the pneumatic material transport device includes a discharge nozzle, a feed pipe, an air control valve, a storage box and an air pump, the discharge nozzle is installed below the moving assembly, the storage box and the air pump are installed on one side of the outer frame and the storage box is located above the air pump, one end of the feed pipe is connected to the storage box and the other end is connected to the discharge nozzle, the air control valve is arranged in the middle of the feed pipe, and the working platform is arranged on the inner lower side of the outer frame. The utility model is a fine packaging device designed for high-frequency transformer coils, which can control the discharge nozzle to spray epoxy resin sealing material to the workpiece, which is attached to the high-frequency transformer coil. Through photosensitive curing or thermal curing, the manipulator adjusts the six sides of the workpiece to complete the six-sided packaging of the entire workpiece and protect the high-frequency transformer coil.
[0004] The above-mentioned "a high-frequency transformer coil fine packaging device" still has some shortcomings, for example: the storage temperature has an important influence on the quality and use effect of the epoxy resin. If the storage temperature is too high, the epoxy resin molecular chain will break and age, reducing its use effect and adhesion. At the same time, harmful gases such as styrene and phenol will be produced during the curing process of the epoxy resin, which may easily affect the safety of the operator. In addition, the epoxy resin will produce precipitation accumulation after being placed for a long time before spraying, which will cause the nozzle to be blocked and affect the spraying efficiency.
[0005] Therefore, a high-frequency transformer coil packaging device is proposed to solve the above-mentioned problems. Utility Model Content
[0006] In view of the deficiencies of the prior art, the utility model provides a high-frequency transformer coil packaging device to solve the problems mentioned in the background art that epoxy resin will produce harmful gases and that too high a storage temperature will reduce the use effect of the epoxy resin.
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a high-frequency transformer coil packaging device, comprising a packaging table, a protective box is fixedly connected to the top of the packaging table, an observation window is fixedly connected to one side of the protective box, an electric clamping frame is fixedly connected to the surface of the packaging table, a clamp is provided on one side of the electric clamping frame, a side support frame is provided on the top of the packaging table, a storage box is fixedly connected to one side of the side support frame, a material pipe is movably connected to the top of the storage box, a pump body is provided at one end of the material pipe, a material rack is movably connected to one side of the pump body, a nozzle is provided at the bottom of the material rack, a bottom transmission rod is provided on the inner side of the storage box, a stirring rod is fixedly connected to the surface of the bottom transmission rod, and a heat sink is provided on one side of the storage box.
[0008] Preferably, a fixing frame is fixedly connected to the top of the storage box, a motor body is fixedly connected to the inner side of the fixing frame, and an output shaft of the motor body is movably connected to the top end of the bottom transmission rod.
[0009] Preferably, there are multiple stirring rods, and the multiple stirring rods are arranged in parallel along the surface of the bottom transmission rod.
[0010] Preferably: one side of the protection box is fixedly connected to a side connecting box, a top connecting hole is opened on the surface of the side connecting box, a No. 1 gear plate is fixedly connected to the surface of the bottom transmission rod, one side of the No. 1 gear plate is movably connected to a rack, one side of the rack is movably connected to a No. 2 gear plate, the bottom of the No. 2 gear plate is fixedly connected to a side transmission rod, the bottom of the side transmission rod is fixedly connected to a No. 1 gear, one side of the No. 1 gear is movably connected to a No. 2 gear, one end of the No. 2 gear is fixedly connected to a fixing rod, and the surface of the fixing rod is fixedly connected to an exhaust fan.
[0011] Preferably, one side of the side connecting box is fixedly connected to an exhaust pipe, and one side of the exhaust pipe is fixedly connected to a storage box.
[0012] Preferably, one end of the fixing rod is movably connected to a bearing disk, one side of the bearing disk is movably connected to a limiting frame, and two sides of the limiting frame are fixedly connected to the inner side of the exhaust pipe.
[0013] Compared with the prior art, the utility model provides a high-frequency transformer coil packaging device, which has the following beneficial effects:
[0014] 1) When the high-frequency transformer coil packaging device is working, the rotating bottom transmission rod drives the stirring rod to rotate synchronously, and continuously stirs the epoxy resin material in the storage box at a uniform speed. Stirring helps the epoxy resin and the curing agent, plasticizer, and diluent therein to be more evenly dispersed during the stirring process, thereby improving the overall uniformity and stability;
[0015] 2) When the high-frequency transformer coil packaging device is working, the rotating No. 2 gear will drive the fixed rod and the exhaust fan to rotate, and the rotating exhaust fan will discharge the gas in the protection box along the exhaust pipe to the storage box for storage, thereby reducing the emission of exhaust gas and improving the protection of surrounding operators;
[0016] 3) When the high-frequency transformer coil packaging device is in operation, the exhaust fan rotates to improve the gas flow in the protective box. The storage box uses multiple heat sinks to increase the heat dissipation area. At the same time, the rotating exhaust fan can speed up the heat dissipation efficiency of the heat sink, thereby maintaining the temperature of the epoxy resin material in the storage box and reducing the impact of high temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 This is a schematic diagram of the protection box structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the storage box structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the bottom transmission rod structure of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the material storage box of the utility model;
[0022] Figure 5 This is a schematic diagram of the bottom transmission rod structure of the utility model;
[0023] Explanation of the numbers in the figure: 1. Packaging table; 2. Protection box; 3. Observation window; 4. Electric clamping frame; 5. Clamp; 601. Side support frame; 602. Storage box; 603. Material pipe; 604. Material rack; 605. Pump body; 606. Nozzle; 701. Fixed frame; 702. Motor body; 703. Bottom transmission rod; 704. Stirring rod; 801. Heat sink; 802. No. 1 gear disc; 803. Rack; 804. No. 2 gear disc; 805. Side transmission rod; 806. No. 1 gear; 807. No. 2 gear; 808. Fixed rod; 809. Exhaust fan; 8010. Bearing disc; 8011. Limiting frame; 8012. Side connecting box; 8013. Top connecting hole; 8014. Exhaust pipe; 8015. Storage box. DETAILED DESCRIPTION
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 5 The utility model provides a technical solution: a high-frequency transformer coil packaging device, including a packaging table 1, a protective box 2 is fixedly connected to the top of the packaging table 1, an observation window 3 is fixedly connected to one side of the protective box 2, an electric clamping frame 4 is fixedly connected to the surface of the packaging table 1, a clamper 5 is arranged on one side of the electric clamping frame 4, a side support frame 601 is arranged on the top of the packaging table 1, a storage box 602 is fixedly connected to one side of the side support frame 601, a material pipe 603 is movably connected to the top of the storage box 602, a pump body 605 is arranged at one end of the material pipe 603, a material frame 604 is movably connected to one side of the pump body 605, a nozzle 606 is arranged at the bottom of the material frame 604, a bottom transmission rod 703 is arranged on the inner side of the storage box 602, a stirring rod 704 is fixedly connected to the surface of the bottom transmission rod 703, and a heat sink 801 is arranged on one side of the storage box 602.
[0026] It should be noted that by arranging the heat sinks 801 side by side, multiple heat sinks 801 can be used to increase the heat dissipation area and improve the heat dissipation effect. At the same time, the rotating exhaust fan 809 can increase the heat dissipation efficiency of the heat sink 801.
[0027] In this embodiment, the top of the material storage box 602 is fixedly connected to a fixing frame 701 , the inner side of the fixing frame 701 is fixedly connected to a motor body 702 , and the output shaft of the motor body 702 is movably connected to the top of the bottom transmission rod 703 .
[0028] It should be noted that the motor body 702 is firmly supported on the top of the material storage box 602 by the fixing frame 701 .
[0029] In this embodiment, there are multiple stirring rods 704 , and the multiple stirring rods 704 are arranged in parallel along the surface of the bottom transmission rod 703 .
[0030] It should be noted that after the stirring rod 704 rotates along the inner side of the storage box 602 , it will continue to stir the epoxy resin material in the storage box 602 at a uniform speed.
[0031] In this embodiment, a side connecting box 8012 is fixedly connected to one side of the protective box 2, a top connecting hole 8013 is opened on the surface of the side connecting box 8012, a No. 1 gear disc 802 is fixedly connected to the surface of the bottom transmission rod 703, a rack 803 is movably connected to one side of the No. 1 gear disc 802, a No. 2 gear disc 804 is movably connected to one side of the rack 803, a side transmission rod 805 is fixedly connected to the bottom of the No. 2 gear disc 804, a No. 1 gear 806 is fixedly connected to the bottom of the side transmission rod 805, a No. 2 gear 807 is movably connected to one side of the No. 1 gear 806, a fixing rod 808 is fixedly connected to one end of the No. 2 gear 807, and an exhaust fan 809 is fixedly connected to the surface of the fixing rod 808.
[0032] It should be noted that the rotating No. 2 gear 807 will drive the fixed rod 808 and the exhaust fan 809 to rotate, and the rotating exhaust fan 809 will discharge the gas in the protection box 2 along the exhaust pipe 8014 to the storage box 8015 for storage.
[0033] In this embodiment, one side of the side connecting box 8012 is fixedly connected to an exhaust pipe 8014 , and one side of the exhaust pipe 8014 is fixedly connected to a storage box 8015 .
[0034] It should be noted that the rotating exhaust fan 809 will discharge the gas in the protective box 2 along the exhaust pipe 8014 to the storage box 8015 for storage, thereby reducing the emission of exhaust gas and improving the protection for surrounding operators.
[0035] In this embodiment, one end of the fixing rod 808 is movably connected to a bearing plate 8010 , one side of the bearing plate 8010 is movably connected to a limiting frame 8011 , and both sides of the limiting frame 8011 are fixedly connected to the inner side of the exhaust pipe 8014 .
[0036] It should be noted that, through the limiting of the limiting frame 8011, the fixing rod 808 can be stably supported on one side of the limiting frame 8011 through the bearing plate 8010, which can improve the stability of the rotation of the fixing rod 808.
[0037] The specific usage and function of this embodiment: in the daily operation of the high-frequency transformer coil packaging device, firstly, after the electric clamping frame 4 is started, the material is clamped by the clamp 5, and then the nozzle 606 is aimed at the surface of the material to be packaged, and after the pump body 605 is started, the material in the material storage box 602 is transported to the nozzle 606 along the material pipe 603, and the transformer coil is packaged by the nozzle 606;
[0038] Before the packaging operation, the motor body 702 is first started, and then the bottom transmission rod 703 is driven to rotate. The rotating bottom transmission rod 703 will drive the stirring rod 704 to rotate synchronously. After the stirring rod 704 rotates along the inner side of the storage box 602, the epoxy resin material in the storage box 602 will be continuously stirred at a uniform speed. By stirring the epoxy resin material in advance, the stirring helps the epoxy resin and the curing agent, plasticizer, and diluent therein to be more evenly dispersed during the stirring process, thereby improving the overall uniformity and stability.
[0039] At the same time, during the rotation process, the bottom transmission rod 703 will drive the No. 1 gear plate 802 to rotate synchronously. Through the meshing connection of the rack 803, the No. 2 gear plate 804 can be driven to rotate synchronously when the No. 1 gear plate 802 rotates. The rotating No. 2 gear plate 804 will drive the side transmission rod 805 to rotate. The rotating side transmission rod 805 will drive the No. 1 gear 806 to rotate. The rotating No. 1 gear 806 will drive the No. 2 gear 807 to rotate synchronously. The rotating No. 2 gear 807 will drive the fixed rod 808 and the exhaust fan 809 to rotate. The rotating exhaust fan 809 will discharge the gas in the protection box 2 along the exhaust pipe 8014 to the storage box 8015 for storage, thereby reducing the emission of exhaust gas and improving the protection of surrounding operators.
[0040] At the same time, during the rotation of the exhaust fan 809, the gas flow in the protective box 2 can be improved. At the same time, the heat sink 801 is arranged side by side on one side of the storage box 602, and multiple heat sinks 801 can be used to increase the heat dissipation area and improve the heat dissipation effect. At the same time, the rotating exhaust fan 809 can speed up the heat dissipation efficiency of the heat sink 801, thereby maintaining the temperature of the epoxy resin material in the storage box 602 and reducing the impact of high temperature.
[0041] The contents not described in detail in this specification, such as the pump body 605 and the motor body 702, belong to the prior art known to professionals in this field, and are not the key to the present utility model, so they will not be described again.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A high-frequency transformer coil packaging device, comprising a packaging station (1), characterized in that: The top of the packaging table (1) is fixedly connected to a protection box (2), one side of the protection box (2) is fixedly connected to an observation window (3), the surface of the packaging table (1) is fixedly connected to an electric clamping frame (4), one side of the electric clamping frame (4) is provided with a clamp (5), the top of the packaging table (1) is provided with a side support frame (601), one side of the side support frame (601) is fixedly connected to a storage box (602), the top of the storage box (602) is movably connected A material pipe (603) is provided, a pump body (605) is provided at one end of the material pipe (603), a material rack (604) is movably connected to one side of the pump body (605), a nozzle (606) is provided at the bottom of the material rack (604), a bottom transmission rod (703) is provided on the inner side of the material storage box (602), a stirring rod (704) is fixedly connected to the surface of the bottom transmission rod (703), and a heat sink (801) is provided on one side of the material storage box (602).
2. A high-frequency transformer coil packaging device according to claim 1, characterized in that: The top of the material storage box (602) is fixedly connected to a fixing frame (701), the inner side of the fixing frame (701) is fixedly connected to a motor body (702), and the output shaft of the motor body (702) is movably connected to the top of the bottom transmission rod (703).
3. A high-frequency transformer coil packaging device according to claim 2, characterized in that: There are multiple stirring rods (704), and the multiple stirring rods (704) are arranged in parallel along the surface of the bottom transmission rod (703).
4. The high-frequency transformer coil packaging device according to claim 3, characterized in that: A side connecting box (8012) is fixedly connected to one side of the protection box (2), a top connecting hole (8013) is provided on the surface of the side connecting box (8012), a first gear disc (802) is fixedly connected to the surface of the bottom transmission rod (703), a rack (803) is movably connected to one side of the first gear disc (802), a second gear disc (804) is movably connected to one side of the rack (803), a side transmission rod (805) is fixedly connected to the bottom of the second gear disc (804), a first gear (806) is fixedly connected to the bottom of the side transmission rod (805), a second gear (807) is movably connected to one side of the first gear (806), a fixed rod (808) is fixedly connected to one end of the second gear (807), and an exhaust fan (809) is fixedly connected to the surface of the fixed rod (808).
5. A high-frequency transformer coil packaging device according to claim 4, characterized in that: An exhaust pipe (8014) is fixedly connected to one side of the side connecting box (8012), and a storage box (8015) is fixedly connected to one side of the exhaust pipe (8014).
6. A high-frequency transformer coil packaging device according to claim 5, characterized in that: One end of the fixing rod (808) is movably connected to a bearing plate (8010), one side of the bearing plate (8010) is movably connected to a limiting frame (8011), and both sides of the limiting frame (8011) are fixedly connected to the inner side of the exhaust pipe (8014).
Citation Information
Patent Citations
High-frequency transformation coil fine packaging device
CN220774121U
Cited By
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