Power transmission network overhead ground wire reinforcing block installation robot butt joint device

By designing the overhead ground reinforcement block of the transmission grid, the robot docking device is installed, and the combination structure of the pulley and auxiliary pulley and the interlocking cooperation between the positioning protrusions and limit grooves is used to solve the problems of inefficient and safety risks of traditional manual ladder hanging operations, and efficient and safe strand repair and reinforcement block installation are achieved, which significantly improves the operating efficiency and reliability of power transmission.

CN222785691UActive Publication Date: 2025-04-22QUJING POWER SUPPLY BUREAU YUNNAN POWER GRID CO LTD
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Patent Information

Application Number
CN202420603009.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-04-22
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

Traditional manual ladder hanging operations are inefficient and have extremely high safety risks when dealing with overhead ground wire breaks. Especially in live operations and complex environmental conditions, it is difficult to ensure the safety of operators and equipment.

Method used

A robot docking device for mounting a power transmission network overhead ground reinforcement block is designed, including a first robot and a second robot. Through the combined structure of pulleys and auxiliary pulleys, the friction with the ground wire is reduced, so that the robot can move smoothly and efficiently on the uneven ground wire, and realize the docking and installation of the reinforcement block through the interfacing of the positioning protrusions and the limit grooves.

Benefits of technology

Robots replace manual operation at high altitudes, significantly reduce the risk of safety accidents, shorten the repair time, quickly restore power supply, ensure the stability and reliability of power transmission, improve operation efficiency, and reduce dependence on professional altitude workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of power transmission equipment, in particular to a butt joint device for a power transmission network overhead ground wire reinforcing block installation robot, which comprises a first robot and a second robot, and a group of positioning bulges and limiting grooves are respectively arranged between the end heads of the first robot and the second robot. The upper end of each of the first robot and the second robot is provided with two groups of pulleys, two auxiliary pulleys are arranged below the pulleys, uneven wires can be prevented from sliding smoothly by reducing friction, the lower end of each group of pulleys is matched with two auxiliary pulleys, four groups of springs are arranged around the auxiliary pulleys, and different convex and concave conditions are adapted through stretching of the springs. By means of the structure, the stability and safety of operation are improved, the service life of the wire can be effectively prolonged, the contact area is increased through the two auxiliary pulleys below each set of pulleys, friction to the wire is further reduced, and the working efficiency of the whole system is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of power transmission equipment, in particular to a robot docking device for installing a reinforcement block of an overhead ground wire of a power transmission network. Background Art

[0002] With the rapid development of the electric power industry, the construction and maintenance of the transmission network has become increasingly important. As an important part of the transmission network, the overhead ground wire mainly undertakes the dual functions of lightning protection and communication line. However, in actual operation, since the overhead ground wire is often exposed to the external environment, it is easily attacked by natural factors such as wind, rain, and lightning, which leads to problems such as line breakage and scattered strands, seriously affecting the safe and stable operation of the transmission line.

[0003] At present, the traditional method for dealing with broken overhead ground wires mainly relies on manual ladder operations, but this method is not only inefficient, but also has extremely high safety risks, especially in live operations and complex environmental conditions, it is difficult to ensure the safety of operators and equipment. Although drone technology has been introduced into the field of power transmission line inspection in recent years, its application in practical operations such as broken wire repair still faces many limitations, such as complex operations and insufficient positioning accuracy. Utility Model Content

[0004] The purpose of the utility model is to provide a robot docking device for installing overhead ground wire reinforcement blocks in a power transmission network, so as to solve the problem that the traditional method proposed in the above-mentioned background technology mainly relies on manual ladder operation, but this method is not only inefficient, but also has extremely high safety risks, especially under live working and complex environmental conditions, it is difficult to ensure the safety of operators and equipment.

[0005] To achieve the above-mentioned purpose, the utility model provides a robot docking device for installing a reinforcement block of an overhead ground wire of a power transmission network, comprising a first robot and a second robot, wherein the first robot and the second robot are respectively hung at two ends of a broken strand of a wire on the wire, a group of positioning protrusions and limiting grooves are respectively arranged between the ends of the first robot and the second robot, two groups of pulleys are arranged at the upper ends of the first robot and the second robot, and two auxiliary pulleys are also arranged below the pulleys to prevent the wire from sliding smoothly on uneven parts by reducing friction, and two auxiliary pulleys are matched at the lower end of each group of the pulleys, and four groups of springs are arranged around the auxiliary pulleys, and the springs are expanded and contracted to adapt to different convex and concave conditions, thereby reducing friction and ensuring that the wire can slide smoothly. This structure not only improves the stability and safety of the operation, but also effectively prolongs the service life of the wire, and the two auxiliary pulleys under each group of the pulleys increase the contact area, further reducing the friction on the wire, so that the working efficiency of the entire system is improved.

[0006] Preferably, a linear slide is provided below the pulley, the linear slide is powered by a motor, and the linear slide enables the auxiliary pulley to move vertically up and down on the linear slide through a slider to reach a suitable position.

[0007] Preferably, the linear slide rail includes a shell, a screw rod and a moving block, the screw rod and the moving block are located inside the shell, the output shaft of the motor is connected to the bottom end of the screw rod, a threaded hole is provided in the middle of the moving block, the screw rod is threadedly connected to the moving block, and the outer wall of the moving block is fixed to the slider by bolts.

[0008] Preferably, the number of the springs is four and they are symmetrically arranged on both sides of the auxiliary pulley. The auxiliary pulley is fixed to the outside of the slider through a bracket. The surface of the bracket is provided with vertical strip holes. A positioning shaft is installed on the outside of the auxiliary pulley. The positioning shaft passes through the strip hole on the bracket. The top of the spring supports the positioning shaft.

[0009] Preferably, the middle portion of the outer wall of the pulley is an inwardly concave arc structure.

[0010] Preferably, the limiting groove is a trumpet-shaped structure with a socket at one end, the positioning protrusion is a cylindrical structure with a cone at one end, and the positioning protrusion and the limiting groove are plug-fitted.

[0011] Preferably, the slider is a U-shaped structure, the slider is clamped on the outer shell of the linear slide rail, and the slider is slidably connected to the outer shell of the linear slide rail.

[0012] Preferably, the axis of the pulley is rotatably connected to the outer shell of the linear slide rail via a rotating shaft.

[0013] Preferably, a vertical guide hole is provided on the outer shell surface of the linear slide rail, and a guide block is installed on the outer wall of the slider near the outer shell of the linear slide rail, and the outer side of the guide block is slidably connected to the guide hole.

[0014] Preferably, the surface of the auxiliary pulley is provided with an inwardly recessed arc structure, and the curvature of the arc structure is matched with the curvature of the outer wall of the guide.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] In the transmission network overhead ground wire reinforcement block installation robot docking device, the use of robots instead of manual high-altitude operations greatly reduces the risk of safety accidents caused by high-altitude operations. The robot can quickly locate the broken strand point and perform repair operations, greatly shortening the repair time and quickly restoring power supply. After installing the reinforcement block, the tensile strength of the broken strand can be restored to more than 90% of the original strength, effectively ensuring the stability and reliability of power transmission. Two robots work simultaneously from different directions and can complete the installation of the reinforcement block in the shortest time, significantly improving the work efficiency. From positioning, cutting excess wires, to installing and fixing the reinforcement block, the entire process is completed automatically, reducing the time and complexity of manual operations. The use of robots reduces dependence on professional high-altitude workers and reduces related costs such as training and insurance. Rapid and effective repairs reduce power outage time. For power grid operators, it can significantly reduce the economic losses caused by power outages. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is one of the partial structural schematic diagrams of the utility model;

[0019] Figure 3 This is the second partial structural schematic diagram of the utility model.

[0020] The meaning of each number in the figure is:

[0021] 1. Positioning protrusion; 2. Limiting groove; 3. Slider; 4. Linear slide rail; 5. Pulley; 6. Spring; 7. Auxiliary pulley; 8. Motor; 9. First robot; 10. Second robot. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides a robot docking device for installing a reinforcement block of an overhead ground wire of a power transmission network, such as Figure 1-Figure 3As shown, it includes a first robot 9 and a second robot 10, the first robot 9 and the second robot 10 are respectively hung at the two ends of the wire break on the wire, a group of positioning protrusions 1 and limiting grooves 2 are respectively arranged between the ends of the first robot 9 and the second robot 10, two groups of pulleys 5 are arranged at the upper ends of the first robot 9 and the second robot 10, and two auxiliary pulleys 7 are also arranged below the pulleys 5 to prevent the wire from sliding smoothly on the uneven parts by reducing friction, and the lower end of each group of pulleys 5 is equipped with two auxiliary pulleys 7, and four groups of springs 6 are arranged around the auxiliary pulleys 7. The springs 6 are extended and retracted to adapt to different convex and concave conditions, thereby reducing friction and ensuring that the wire can slide smoothly. This structure not only improves the stability and safety of the operation, but also effectively prolongs the service life of the wire. The two auxiliary pulleys 7 under each group of pulleys 5 increase the contact area, further reduce the friction on the wire, and improve the working efficiency of the entire system.

[0024] In this embodiment, a linear slide 4 is provided below the pulley 5. The linear slide 4 is powered by a motor 8. The linear slide 4 enables the auxiliary pulley 7 to move vertically up and down on the linear slide 4 through a slider 3 to reach a suitable position.

[0025] Specifically, the linear slide rail 4 includes a shell, a screw rod and a moving block. The screw rod and the moving block are located inside the shell. The output shaft of the motor 8 is connected to the bottom end of the screw rod. A threaded hole is provided in the middle of the moving block. The screw rod is threadedly connected to the moving block. The outer wall of the moving block is fixed to the slider 3 by bolts.

[0026] Furthermore, there are four springs 6, which are symmetrically arranged on both sides of the auxiliary pulley 7. The auxiliary pulley 7 is fixed to the outside of the slider 3 through a bracket. The surface of the bracket is provided with vertical strip holes. A positioning shaft is installed on the outside of the auxiliary pulley 7. The positioning shaft passes through the strip hole on the bracket, and the top of the spring 6 supports the positioning shaft.

[0027] Furthermore, the middle portion of the outer wall of the pulley 5 is an inwardly concave arc structure.

[0028] Furthermore, the limiting groove 2 is a trumpet-shaped structure with a socket at one end, the positioning protrusion 1 is a cylindrical structure with a cone at one end, and the positioning protrusion 1 and the limiting groove 2 are plug-fitted.

[0029] Furthermore, the slider 3 is a U-shaped structure, the slider 3 is clamped on the shell of the linear slide rail 4, and the slider 3 is slidably connected to the shell of the linear slide rail 4.

[0030] Furthermore, the axis of the pulley 5 is rotatably connected to the outer shell of the linear guide rail 4 via a rotating shaft.

[0031] Furthermore, a vertical guide hole is provided on the outer shell surface of the linear slide rail 4, and a guide block is installed on the outer wall of the slider 3 near the outer shell of the linear slide rail 4, and the outer side of the guide block is slidably connected to the guide hole.

[0032] Furthermore, the surface of the auxiliary pulley 7 is provided with an inwardly recessed arc structure, and the curvature of the arc structure is adapted to the curvature of the outer wall of the guide.

[0033] When the utility model is used, when the overhead ground wire reinforcement block installation robot docking device of the power transmission network is broken, two ground wire walking robots start from the cross arm heads on both sides of the tower respectively and walk along the ground wire to the two ends of the broken point.

[0034] During the walking process, the combination of the pulley 5 and the auxiliary pulley 7 arranged at the upper end of each robot effectively reduces the friction with the ground line, so that the robot can move smoothly and efficiently on the uneven ground line. In particular, the design of the auxiliary pulley 7 adapts to the different convex and concave conditions of the ground line through the expansion and contraction of the springs 6 arranged around it, which significantly reduces the friction and ensures the smooth movement of the robot.

[0035] When the two robots reach the appropriate position of the strand break, they precisely plug and match the positioning protrusion 1 and the limiting groove 2 set at the end to achieve docking. After the docking is completed, one robot carries the upper part of the reinforcement block, and the other robot carries the lower part of the reinforcement block. The two robots work together to thread and crimp the reinforcement block with the broken strand.

[0036] During the crimping process, the auxiliary pulley 7 can move in the vertical direction through the cooperation of the linear slide 4 and the slider 3 to adapt to the height change during crimping and ensure the accuracy and stability of crimping. The motor 8 provides power for the linear slide 4, drives the slider 3 to move along the linear slide 4, and thus drives the auxiliary pulley 7 to rise and fall.

[0037] After the reinforcement block is installed, the two robots work together again to perform the final crimping reinforcement on the reinforcement block and the steel strand to ensure that the reinforcement effect reaches more than 90% of the tensile strength before breaking. After completing all the set actions, the two robots return to the starting point autonomously and wait for the next operation instruction.

[0038] Finally, it should be noted that the first robot 9 and the second robot 10 in this embodiment, the electronic components in the above parts are all universal standard parts or parts known to technical personnel in this field, and their structures and principles can be known to technical personnel in this field through technical manuals or through conventional experimental methods. In the idle part of this device, all the above-mentioned electrical components are connected by wires respectively, and the specific connection means should refer to the working sequence between the electrical components in the above-mentioned working principle to complete the electrical connection, which are all well-known technologies in the field.

[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A robot docking device for installing a reinforcement block for an overhead ground wire of a power transmission network, comprising a first robot (9) and a second robot (10), characterized in that: The first robot (9) and the second robot (10) are respectively hung at the two ends of the wire strand break on the wire, and a group of positioning protrusions (1) and limiting grooves (2) are respectively arranged between the ends of the first robot (9) and the second robot (10). Two groups of pulleys (5) are arranged at the upper ends of the first robot (9) and the second robot (10), and two auxiliary pulleys (7) are arranged below the pulleys (5) to prevent the wire from sliding smoothly on uneven parts by reducing friction. The lower end of each group of pulleys (5) is matched with two auxiliary pulleys (7), and four groups of springs (6) are arranged around the auxiliary pulleys (7).

2. The robot docking device for installing the reinforcement block of overhead ground wire of the power transmission network according to claim 1 is characterized in that: A linear slide rail (4) is provided below the pulley (5), and the linear slide rail (4) is powered by a motor (8).

3. The robot docking device for installing the reinforcement block of overhead ground wire of power transmission network according to claim 2 is characterized in that: The linear slide rail (4) comprises a housing, a screw rod and a moving block, wherein the screw rod and the moving block are located inside the housing, the output shaft of the motor (8) is connected to the bottom end of the screw rod, a threaded hole is provided in the middle of the moving block, the screw rod is threadedly connected to the moving block, and the outer wall of the moving block is fixed to the slider (3) by bolt connection.

4. The robot docking device for installing the reinforcement block of overhead ground wire of power transmission network according to claim 2 is characterized in that: The number of the springs (6) is four and they are symmetrically arranged on both sides of the auxiliary pulley (7). The auxiliary pulley (7) is fixed to the outside of the slider (3) through a bracket. The surface of the bracket is provided with a vertical strip hole. A positioning shaft is installed on the outside of the auxiliary pulley (7). The positioning shaft passes through the strip hole on the bracket. The top of the spring (6) supports the positioning shaft.

5. The robot docking device for installing the reinforcement block of overhead ground wire of power transmission network according to claim 1 is characterized in that: The middle part of the outer wall of the pulley (5) is an inwardly concave arc structure.

6. The robot docking device for installing the reinforcement block of overhead ground wire of power transmission network according to claim 1 is characterized in that: The limiting groove (2) is a trumpet-shaped structure with a socket at one end, and the positioning protrusion (1) is a cylindrical structure with a cone at one end. The positioning protrusion (1) and the limiting groove (2) are plug-fitted.

7. The robot docking device for installing the reinforcement block of overhead ground wire of power transmission network according to claim 3 is characterized in that: The slider (3) is a U-shaped structure; the slider (3) is clamped on the outer shell of the linear slide rail (4); the slider (3) is slidably connected to the outer shell of the linear slide rail (4).

8. The robot docking device for installing the reinforcement block of overhead ground wire of power transmission network according to claim 3 is characterized in that: The axis of the pulley (5) is rotatably connected to the outer shell of the linear slide rail (4) via a rotating shaft.

9. The robot docking device for installing the reinforcement block of overhead ground wire of power transmission network according to claim 3 is characterized in that: A vertical guide hole is provided on the outer shell surface of the linear slide rail (4), and a guide block is installed on the outer wall of the slider (3) near the outer shell of the linear slide rail (4), and the outer side of the guide block is slidably connected to the guide hole.

10. The robot docking device for installing the reinforcement block of overhead ground wire of power transmission network according to claim 1 is characterized in that: The surface of the auxiliary pulley (7) is provided with an inwardly concave arc structure, and the curvature of the arc structure is adapted to the curvature of the outer wall of the guide.