Irregular special-shaped quick-frozen food forming device
By designing an irregularly shaped quick-frozen food molding device including servo motor, air conditioner pipe and electric telescopic rod, the problems of deformation and automatic unloading after food molding are solved, and efficient cooling and automatic production are achieved.
Patent Information
- Application Number
- CN202421774672.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-25
AI Technical Summary
Existing irregularly shaped quick-frozen foods are prone to deformation during the molding process, and the formed foods cannot be automatically unloaded from the molding mold.
An irregularly shaped quick-frozen food forming device is designed, using a servo motor to drive the turntable and mold to switch stations, combined with a air-conditioning pipe for cooling and shaping, and automatic unloading is achieved through an electric telescopic rod to drive the push ring.
It effectively prevents the deformation of the frozen food during the mold release process, and realizes automatic unloading of the food, improving production efficiency.
Smart Images
Figure CN222787025U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quick-frozen food forming, and particularly discloses a device for forming irregular-shaped quick-frozen food. Background Art
[0002] During the extrusion molding process, the existing irregular-shaped quick-frozen food has a relatively soft texture and is easily deformed when demolded from the molding mold. Moreover, the irregular-shaped quick-frozen food after molding cannot be automatically unloaded from the inside of the molding mold. Utility Model Content
[0003] In view of the above-mentioned defects or shortcomings in the prior art, the present application aims to provide an irregular and special-shaped quick-frozen food forming device, comprising a frame, a belt conveyor located on one side of the frame and a servo motor fixedly installed on the inner side of the frame, a fixed frame is fixedly installed on the outer side of the frame, a rotating shaft clamped on the outer side of the servo motor output shaft is rotatably connected between the frame and the fixed frame, a feed pipe and a cylinder are fixedly sleeved inside the fixed frame, a first forming block is fixedly sleeved on the outer side of the bottom end of the cylinder, a limiting rod movably sleeved on the inner side of the fixed frame is provided on one side of the top of the first forming block, a turntable is fixedly sleeved on the outer side of the rotating shaft, four vertically distributed forming molds are clamped on the inner side of the turntable, an ejection mechanism is provided at the bottom of the forming mold, the internal thread of the turntable is sleeved with a bolt located on the outer side of the forming mold, a pushing mechanism is provided on the outer side of the belt conveyor, and a cold air pipe is fixedly sleeved inside the fixed frame.
[0004] Preferably, the pushing mechanism includes a first electric telescopic rod fixedly mounted inside the frame and a second electric telescopic rod and a baffle fixedly mounted outside the belt conveyor, and a pushing ring located above the turntable and the baffle is fixedly sleeved on the outer side of one end of the second electric telescopic rod.
[0005] Preferably, the bottom end of the cold air pipe is connected to a cold air hood located above the turntable.
[0006] Preferably, a limiting groove adapted to the bolt is provided on the outer side of the forming mold.
[0007] Preferably, the ejection mechanism includes a second molding block sleeved inside the molding die and a first fixing rod and a second fixing rod arranged at the bottom of the molding die, a connecting block is arranged at the bottom of the second molding block, a fixing plate movably sleeved on the outside of the first fixing rod and the second fixing rod is arranged at the bottom of the connecting block, the first fixing rod and the second fixing rod extend out of the outside of the bottom end of the fixing plate and are clamped with a clamping ring, and the outsides of the first fixing rod and the second fixing rod are sleeved with a spring located between the molding die and the fixing plate.
[0008] Beneficial effects:
[0009] 1. The irregular shaped quick-frozen food forming device can transport cold air to the inner side of the cold air cover through the cold air pipe, and cool and shape the quick-frozen food after extrusion molding through the cold air, so that the surface of the quick-frozen food becomes hard, and under the drive of the first electric telescopic rod, the second molding block can be pushed to move through the fixed plate, and the cooled and molded quick-frozen food can be ejected from the inner side of the molding mold. With this structure, the quick-frozen food is not easily deformed during demolding from the inner side of the molding mold.
[0010] 2. The irregular shaped quick-frozen food forming device can drive the push ring to move along the surface of the baffle through the driving of the second electric telescopic rod, so that the forming device can push the ejected quick-frozen food through the push ring to the conveyor belt on the belt conveyor for transportation, thereby realizing automatic unloading of the quick-frozen food. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0012] Figure 1 It is a schematic diagram of the structure of the utility model;
[0013] Figure 2 It is a partial side schematic diagram of the structure of the utility model;
[0014] Figure 3 It is a schematic diagram of the molding die of the utility model;
[0015] Figure 4 It is a schematic diagram of the ejection mechanism of the utility model.
[0016] In the figure: 1. frame; 2. belt conveyor; 3. servo motor; 4. fixed frame; 5. rotating shaft; 6. feeding pipe; 7. cylinder; 8. first forming block; 9. limiting rod; 10. turntable; 11. forming mold; 12. ejection mechanism; 121. second forming block; 122. first fixing rod; 123. second fixing rod; 124. connecting block; 125. fixing plate; 126. snap ring; 127. spring; 13. bolt; 14. pushing mechanism; 141. first electric telescopic rod; 142. second electric telescopic rod; 143. baffle; 144. pushing ring; 15. cold air pipe; 16. cold air hood; 17. limiting groove. DETAILED DESCRIPTION
[0017] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings.
[0018] The accompanying drawings in the embodiments of the present invention: different types of section lines in the drawings are not marked according to national standards, nor do they impose any requirements on the materials of the components. Instead, they are used to distinguish the cross-sectional views of the components in the drawings.
[0019] See also Figure 1-4 The irregular shaped quick-frozen food forming device comprises a frame 1, a belt conveyor 2 located on one side of the frame 1 and a servo motor 3 fixedly installed on the inner side of the frame 1, a fixing frame 4 is fixedly installed on the outer side of the frame 1, a rotating shaft 5 is rotatably connected between the frame 1 and the fixing frame 4 and is clamped on the outer side of the output shaft of the servo motor 3, a feed pipe 6 and a cylinder 7 are fixedly sleeved inside the fixing frame 4, a first forming block 8 is fixedly sleeved on the outer side of the bottom end of the cylinder 7, and a movably sleeved inner side of the fixing frame 4 is provided on one side of the top of the first forming block 8 A limit rod 9 and a turntable 10 are fixedly mounted on the outer side of the rotating shaft 5, and four vertically distributed forming molds 11 are clamped on the inner side of the turntable 10. The turntable 10 can be driven by the servo motor 3 to rotate and drive the four forming molds 11 to switch positions. An ejection mechanism 12 is arranged at the bottom of the forming mold 11, and the internal thread of the turntable 10 is sleeved with a bolt 13 located on the outer side of the forming mold 11. A pushing mechanism 14 is arranged on the outer side of the belt conveyor 2, and a cold air pipe 15 is fixedly mounted on the inner side of the fixed frame 4.
[0020] Among them, the pushing mechanism 14 includes a first electric telescopic rod 141 fixedly installed inside the frame 1 and a second electric telescopic rod 142 and a baffle 143 fixedly installed on the outside of the belt conveyor 2. The outer side of one end of the second electric telescopic rod 142 is fixedly sleeved with a pushing ring 144 located above the turntable 10 and the baffle 143. The second forming block 121 can be pushed to be flush with the top surface of the forming mold 11 by the drive of the first electric telescopic rod 141, thereby ensuring that the pushing ring 144 will not interfere with the second forming block 121 during the movement driven by the second electric telescopic rod 142.
[0021] Among them, the bottom end of the cold air pipe 15 is connected to a cold air hood 16 located above the turntable 10. The cold air hood 16 can shield the forming mold 11 located below the cold air pipe 15, so that the cold air output from the inside of the cold air pipe 15 can fully contact the extruded frozen food, and then effectively cool and shape the frozen food through the cold air.
[0022] Among them, a limiting groove 17 adapted to the bolt 13 is provided on the outer side of the molding die 11. The molding die 11 can be limited by the cooperation of the bolt 13 and the limiting groove 17, and the limiting of the molding die 11 can be released by removing the bolt 13, so as to facilitate the disassembly and assembly of the molding die 11.
[0023] Among them, the ejection mechanism 12 includes a second molding block 121 sleeved inside the molding mold 11 and a first fixing rod 122 and a second fixing rod 123 arranged at the bottom of the molding mold 11, a connecting block 124 is arranged at the bottom of the second molding block 121, and a fixing plate 125 movably sleeved on the outside of the first fixing rod 122 and the second fixing rod 123 is arranged at the bottom of the connecting block 124, and the first fixing rod 122 and the second fixing rod 123 extend out of the outside of the bottom end of the fixing plate 125 and are clamped with a clamping ring 126, and the outsides of the first fixing rod 122 and the second fixing rod 123 are both sleeved with a spring 127 located between the molding mold 11 and the fixing plate 125, and the elastic force of the spring 127 can drive the second molding block 121 to reset through the fixing plate 125, so as to inject material into the inner side of the molding mold 11 through the feeding pipe 6.
[0024] When the molding device is in use, the material is injected into the inner side of the molding die 11 through the feeding pipe 6. After the raw material injection is completed, the servo motor 3 is started, and the turntable 10 is driven by the servo motor 3 to rotate, and then the molding die 11 injected with the material is rotated to the bottom of the first molding block 8, and the first molding block 8 is driven by the cylinder 7 to move downward, and the material inside the molding die 11 is extruded and molded by the first molding block 8. After the material is extruded and molded, the first molding block 8 is driven by the cylinder 7 to reset, and the turntable 10 is driven by the servo motor 3 to rotate, and then the extruded material is rotated to the bottom of the cold air pipe 15, and cold air is transported to the inside of the cold air cover 16 through the cold air pipe 15, and then the molded material is cooled and molded by the cold air, and the turntable 10 is driven by the servo motor 3 to rotate, and then the cooled and molded material is rotated to the top of the first electric telescopic rod 141, and the fixed plate 125 is driven by the first electric telescopic rod 141 to compress the spring 127, and at the same time, the second The forming block 121 pushes the cooled and formed material out from the inner side of the forming mold 11, and the second electric telescopic rod 142 is started. The push ring 144 is driven by the second electric telescopic rod 142 to move, and then the formed quick-frozen food is pushed to the conveyor belt on the belt conveyor 2, and the first electric telescopic rod 141 is started to reset. At this time, the clamping ring 126 drives the second forming block 121 to reset under the elastic force of the spring 127, and the servo motor 3 and the second electric telescopic rod 142 are started. The turntable 10 is driven by the servo motor 3 to rotate while the forming mold 11 of the cavity is rotated to the bottom of the feed pipe 6, and the push ring 144 is driven by the second electric telescopic rod 142 to reset, completing the extrusion molding operation of the first forming mold 11. The second forming mold 11, the third forming mold 11 and the fourth forming mold 11 repeat the above steps synchronously with the first forming mold 11 to perform the extrusion molding operation. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0026] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other.
Claims
1. An irregular shaped quick-frozen food forming device, comprising a frame (1), a belt conveyor (2) located on one side of the frame (1), and a servo motor (3) fixedly mounted on the inner side of the frame (1), characterized in that: A fixing frame (4) is fixedly mounted on the outer side of the frame (1); a rotating shaft (5) which is clamped on the outer side of the output shaft of the servo motor (3) is rotatably connected between the frame (1) and the fixing frame (4); a feed pipe (6) and a cylinder (7) are sleeved inside the fixing frame (4); a first forming block (8) is fixedly sleeved on the outer side of the bottom end of the cylinder (7); a limiting rod (9) which is sleeved inside the fixing frame (4) is provided on one side of the top of the first forming block (8); A turntable (10) is fixedly sleeved on the outer side of the rotating shaft (5), four vertically distributed forming molds (11) are clamped on the inner side of the turntable (10), an ejection mechanism (12) is arranged at the bottom of the forming mold (11), the inner thread of the turntable (10) is sleeved with a bolt (13) located on the outer side of the forming mold (11), a pushing mechanism (14) is arranged on the outer side of the belt conveyor (2), and a cold air pipe (15) is sleeved inside the fixed frame (4).
2. The irregular-shaped quick-frozen food forming device according to claim 1, characterized in that: The pushing mechanism (14) comprises a first electric telescopic rod (141) installed inside the frame (1), and a second electric telescopic rod (142) and a baffle (143) installed outside the belt conveyor (2); a pushing ring (144) located above the turntable (10) and the baffle (143) is fixedly sleeved on the outside of one end of the second electric telescopic rod (142).
3. The irregular shaped quick-frozen food forming device according to claim 1, characterized in that: The bottom end of the cold air pipe (15) is connected to a cold air cover (16) located above the turntable (10).
4. The irregular-shaped quick-frozen food forming device according to claim 1, characterized in that: The outer side of the molding die (11) is provided with a limiting groove (17) adapted to the bolt (13).
5. The irregular-shaped quick-frozen food forming device according to claim 1, characterized in that: The ejection mechanism (12) comprises a second molding block (121) sleeved inside the molding die (11), and a first fixing rod (122) and a second fixing rod (123) arranged at the bottom of the molding die (11); a connecting block (124) is arranged at the bottom of the second molding block (121); a fixing plate (125) sleeved on the outside of the first fixing rod (122) and the second fixing rod (123) is arranged at the bottom of the connecting block (124); a clamping ring (126) is clamped on the outside of the first fixing rod (122) and the second fixing rod (123) extending out of the bottom end of the fixing plate (125); and a spring (127) located between the molding die (11) and the fixing plate (125) is sleeved on the outside of the first fixing rod (122) and the second fixing rod (123);