Nickel alloy smelting waste gas recovery device
By setting up a filter box and flushing assembly in the nickel alloy smelting waste gas recovery device, the dust settles and separates the dust in the waste gas by using water mist spraying technology, solving the problem of dust condensation and adhesion, and improving the stability of equipment operation and the effect of waste gas treatment.
Patent Information
- Application Number
- CN202421264122.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The nickel alloy smelting waste gas contains dust, which may recondensate when directly cooled and adhere to the inside and surface of the equipment, affecting the normal operation of the equipment.
A nickel alloy smelting waste gas recovery device is designed, using a filter box and flushing assembly, spraying water mist through a water spray pipe, wetting and sedimenting the dust in the waste gas, separating solid impurities, and cooling the waste gas through a water pump and a water tank.
It effectively prevents solid impurities such as dust from condensing and adhering to the equipment after being condensed, avoids equipment blockage and operation obstacles, and removes some harmful gases and smoke in the exhaust gas, improving the effect of waste gas treatment and the normal operation of the equipment.
Smart Images

Figure CN222788828U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of nickel alloy smelting, and in particular to a nickel alloy smelting waste gas recovery device. Background Art
[0002] The waste gas generated during the nickel alloy smelting process mainly contains harmful substances such as dust, oxides, nitrides and sulfides. In order to protect the environment and the air quality in the workplace, these waste gases need to be treated.
[0003] The Chinese patent with publication number CN216654068U discloses a nickel alloy smelting waste gas recovery device. By setting a cooling box, the incoming waste gas can be cooled, and by setting an alkaline liquid, the waste gas can be deacidified. The stirring mechanism on the treatment tank can stir the alkaline liquid to prevent precipitation during use and reduce the effect of waste gas treatment. The treatment box can be set to treat the odor and particles of the waste gas. The detection mechanism on the treatment box can detect the discharged waste gas and discharge it when it meets the emission standards.
[0004] Regarding the above-mentioned related technologies, the nickel alloy smelting waste gas contains dust, and the smelting waste gas with dust may re-condense when directly cooled and adhere to the inside and surface of the equipment, affecting the normal operation of the equipment, which is insufficient. Utility Model Content
[0005] In order to prevent impurities from adhering to equipment and pipelines and affecting equipment operation, the present application provides a nickel alloy smelting waste gas recovery device.
[0006] The present application provides a nickel alloy smelting waste gas recovery device adopts the following technical solution:
[0007] A nickel alloy smelting waste gas recovery device comprises a filter box for filtering the smelting waste gas, one side of the filter box is connected with an air inlet pipe, and a flushing component for spraying water to the passing waste gas is arranged in the filter box.
[0008] By adopting the above technical scheme, the smelting waste gas includes dust and toxic gases, and the temperature is relatively high. After the smelting waste gas enters the filter box, water is sprayed into the filter box through the flushing component to cool the smelting waste gas. The mixture of dust and water falls under the action of gravity, so that solid impurities such as dust are separated from the gas, preventing the impurities in the gas from condensing and adhering to the inside of the equipment and clogging the exhaust pipe, and facilitating subsequent recycling and treatment.
[0009] Optionally, the flushing component includes a water spray pipe with a plurality of water outlet holes provided on the water spray pipe, a water tank is provided above the filter box, a water pump is provided on one side of the water tank, the water inlet end of the water pump is connected with the water tank through a suction pipe, the water outlet end of the water pump is connected with the water spray pipe through a water outlet pipe, and a collection component for collecting dust residue is provided below the filter box.
[0010] By adopting the above technical solution, water is pumped out of the water tank by a water pump, and flows into the water spray pipe in the filter box through the water outlet pipe, so as to clean and cool the smelting waste gas, and use water mist to moisten and settle the dust particles in the waste gas. At the same time, some harmful gases and smoke in the waste gas are removed, and the high-temperature gas is cooled to prevent the smelting waste gas from affecting the normal operation of the device.
[0011] Optionally, the collecting assembly includes a collecting box, the collecting box is slidably matched with the filtering box, the opening of the collecting box is arranged upward, and a mesh plate for filtering liquid and dust adhesion is arranged at the opening of the collecting box.
[0012] By adopting the above technical solution, after the smoke passes through the water mist sprayed by the water pipe, the smoke particles combine with the water mist to produce adhesives and separate and settle from the gas, falling into the collection box. The adhesives are separated from the liquid by the mesh plate, and the sliding collection box is convenient for the staff to recycle and process.
[0013] Optionally, a plurality of the water outlet holes are evenly arranged along the water spray pipe, and a plurality of the water outlet holes are arranged toward the grid plate.
[0014] By adopting the above technical solution, the water outlet holes are placed above the mesh plate, and the water mist sprayed from the water outlet holes can completely cover the mesh plate. At the same time, the evenly arranged water outlet holes evenly spray the water mist, which is in full contact with the passing exhaust gas, thereby ensuring the exhaust gas treatment effect and quality.
[0015] Optionally, the filter box is arranged with an opening on one side away from the air inlet pipe, and an assembly box is arranged in the vertical direction of the filter box. An air outlet pipe is arranged on the assembly box, and the air outlet pipe is connected to the interior of the filter box. An activated carbon adsorption plate is detachably connected to the assembly box, and a driving component for driving the assembly box to move is provided on one side of the filter box.
[0016] By adopting the above technical solution, the assembly box can slide on one side of the filter box. When the activated carbon adsorption plate is replaced, the assembly box is moved out by the driving member, the activated carbon adsorption plate is removed, and then the driving member is started to push the assembly box back, which is convenient for the staff to replace the activated carbon adsorption plate.
[0017] Optionally, the driving assembly includes a driving cylinder, one end of which is fixedly connected to the filter box, and a push rod is provided on the pneumatic rod of the driving cylinder.
[0018] By adopting the above technical solution, the pneumatic rod of the cylinder drives the push rod to push the assembly box, so that the assembly box moves in the filter box. After the activated carbon adsorption plate is installed, the driving cylinder can be started to reset the activated carbon adsorption plate.
[0019] Optionally, a first magnet is disposed at the end of the push rod, and a second magnet is disposed on one side of the assembly box, and the first magnet and the second magnet are disposed opposite to each other and are attracted to each other.
[0020] By adopting the above technical solution, by setting the first magnet and the second magnet, the driving cylinder pushes the assembly box to close the filter box. When the driving cylinder drives the push rod to return, the assembly box is pulled back under the action of the magnetic force of the magnet. When the push rod is driven back, the assembly box is pulled out under the action of the magnetic force of the magnet, which makes it convenient for the staff to replace the activated carbon adsorption plate.
[0021] Optionally, a slide rail for the assembly box to slide is provided at the bottom of the filter box, and a slide groove arranged opposite to the slide rail is provided at the bottom of the assembly box, and the slide groove is slidably matched with the slide rail.
[0022] By adopting the above technical solution, the driving cylinder pushes the assembly box to move. In order to prevent the assembly box from being dislocated or even detached during the movement, a slide rail is provided at the bottom of the filter box so that the assembly box moves along the slide rail to prevent the assembly box from being dislocated.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. By setting up a water pump, a water tank, a water spray pipe, a water outlet, a water pump and a water outlet pipe, the water pump draws water from the water tank, flows through the water spray pipe through the water outlet and sprays water mist onto the exhaust gas. The water mist adheres to the dust, so that the dust and other solid impurities are separated from the gas, and the dust particles are moistened and settled. The wet dust removal method can simultaneously remove some harmful gases and smoke in the exhaust gas, and cool down the high-temperature gas to prevent the smelting exhaust gas from affecting the normal operation of the device;
[0025] 2. By setting a driving cylinder, a push rod, an assembly box, an activated carbon adsorption plate, a first magnet, and a second magnet, the assembly box can slide on one side of the filter box. When the activated carbon adsorption plate is replaced, the assembly box is driven back to its original position under the suction of the first magnet and the second magnet. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of this application.
[0027] Figure 2 It is a cross-sectional view of the overall structure in the embodiment of the present application.
[0028] Figure 3It is a schematic diagram of the water tank and water spray pipe structure in the embodiment of the present application.
[0029] Figure 4 It is a schematic diagram of the structure of the driving component and the activated carbon adsorption plate in the embodiment of the present application.
[0030] Explanation of the accompanying drawings: 1. filter box; 2. air inlet pipe; 3. collecting box; 4. mounting frame; 5. grid plate; 6. water tank; 7. water pump; 8. water suction pipe; 9. water outlet pipe; 10. water spray pipe; 11. water outlet hole; 12. slide rail; 13. slide groove; 14. driving cylinder; 15. activated carbon adsorption plate; 16. assembly box; 17. push rod; 18. first magnet; 19. second magnet; 20. position sensor; 21. air outlet pipe; 22. limit block. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-4 This application is described in further detail.
[0032] The present application discloses a nickel alloy smelting waste gas recovery device. Figure 1 A nickel alloy smelting waste gas recovery device includes a filter box 1, one end of the filter box 1 is provided with an air inlet pipe 2, the air inlet pipe 2 is connected to the inside of the filter box 1, and a collecting component for collecting dust residues is provided at the bottom of the filter box 1. A sliding opening (not shown in the figure) is opened on the filter box 1. The collecting component includes a collecting box 3, and the opening of the collecting box 3 is arranged upward. The collecting box 3 is inserted into the sliding opening and slidably cooperates with the sliding opening. A handle (not marked in the figure) is provided on the outside of the collecting box 3.
[0033] Reference Figure 1 and Figure 2 A mounting frame 4 is fixedly arranged along the inner side wall of the collecting box 3, and a mesh plate 5 for filtering liquid and dust adhesion is arranged at the opening of the collecting box 3. The side wall of the mesh plate 5 is slidably matched with the inner side wall of the collecting box 3, and the bottom surface of the mesh plate 5 contacts the top of the mounting frame 4.
[0034] Reference Figure 1 and Figure 2 A water tank 6 is fixedly arranged above the filter box 1, and a water pump 7 is arranged on the filter box 1. The water inlet end of the water pump 7 is connected to a water pumping pipe 8, one end of the water pumping pipe 8 is connected to the water tank 6, and the water outlet end of the water pump 7 is connected to an outlet pipe 9, and the outlet pipe 9 is connected to the inside of the filter box 1. A flushing component for spraying water to the passing exhaust gas is provided in the filter box 1, and the flushing component includes a water spraying pipe 10 arranged inside the filter box 1, one end of the water spraying pipe 10 is connected to the outlet pipe 9 of the water pump 7, and the filter box 1 is sleeved outside the water spraying pipe 10, and a plurality of water outlet holes 11 are evenly arranged on the water spraying pipe 10, and the plurality of water outlet holes 11 are arranged toward the grid plate 5.
[0035] Reference Figure 2 and Figure 3 The filter box 1 is provided with an opening at one end away from the air inlet pipe 2 and communicated with the outside. An assembly box 16 is provided in the vertical direction. Two slide rails 12 for the assembly box 16 to slide are provided on the bottom surface of the end of the filter box 1 away from the air inlet pipe 2. The two slide rails 12 are T-shaped and arranged in parallel. The bottom of the assembly box 16 is provided with a slide groove 13 corresponding to the two slide rails 12. The slide rail 12 is inserted into the slide groove 13 and slides with the slide groove 13. The top wall and the bottom wall of the assembly box 16 are both provided with a limit block 22. The two limit blocks 22 are arranged opposite to each other. The two limit blocks 22 arranged opposite to each other are jointly pasted with an activated carbon adsorption plate 15.
[0036] Reference Figure 2 , Figure 3 and Figure 4 A driving component for driving the assembly box 16 to move is provided on the outside of the filter box 1, and the driving component includes a driving cylinder 14, which is fixedly connected to the bottom of the filter box 1, and the piston rod of the driving cylinder 14 is fixedly connected to a push rod 17, and a first magnet 18 is fixedly provided at the end of the push rod 17, and a second magnet 19 is fixedly provided at the touch position of the assembly box 16 corresponding to the push rod 17, and the first magnet 18 and the second magnet 19 are arranged opposite to each other and adsorbed to each other, and the upper top wall of the assembly box 16 and the lower top wall of the assembly box 16 are both provided with position sensors 20, and the two position sensors 20 are electrically connected to the driving cylinder 14 through a control system. When the two position sensors 20 both sense the presence of the activated carbon adsorption plate 15, the driving cylinder 14 is energized, allowing the staff to start the driving cylinder 14.
[0037] refer to Figure 3 and Figure 4 The side of the assembly box 16 away from the activated carbon adsorption plate 15 is closed, and an outlet pipe 21 is provided on the assembly box 16. One end of the outlet pipe 21 is connected to the inside of the filter box 1, and the other end is connected to the atmosphere. The gas filtered by the activated carbon adsorption plate 15 moves to the next process through the outlet pipe 21.
[0038] The implementation principle of a nickel alloy smelting waste gas recovery device in the embodiment of the present application is as follows: the smoke and toxic gases contained in the smelting waste gas are cleaned and filtered, the generated smelting gas first enters the filter box 1 from the air inlet pipe 2 of the filter box 1, the water pump 7 is started, the water pump 7 pumps water into the water tank 6 through the water pumping pipe 8, and then sends water to the water spray pipe 10 inside the filter box 1 through the hose, the water spray pipe 10 sprays water mist toward the smelting waste gas, the water mist combines with the dust in the waste gas, so that the dust and the gas are separated from each other and settled, the dust attached to the water mist is collected by setting a collection box 3, the condensate of the liquid and the dust is separated by setting a grid plate 5, which is convenient for the staff to carry out subsequent treatment, the flushed waste gas flows into the tail of the filter box 1, and the harmful gases in the waste gas are adsorbed by setting an activated carbon adsorption plate 15, and the filtered gas flows into the next treatment process through the outlet pipe 21, which is convenient for the staff to carry out subsequent treatment;
[0039] When installing the activated carbon adsorption plate 15, first place the activated carbon adsorption plate 15 on the assembly box 16. When the position sensors 20 above and below the assembly box 16 sense signals, the drive cylinder 14 is energized to prevent the staff from forgetting to place the activated carbon adsorption plate 15 and causing an accidental start. At this time, the push rod 17 moves and contacts the assembly box 16, pushing the activated carbon adsorption plate 15 to move into place along the slide rail 12. The assembly box 16 closes one end of the opening of the filter box 1. When the activated carbon adsorption plate 15 needs to be replaced, the drive cylinder 14 controls the push rod 17, and under the adsorption action of the first magnet 18 and the second magnet 19, the assembly box 16 is removed, and then the activated carbon adsorption plate 15 is removed, which is convenient for the staff to replace and clean the activated carbon adsorption plate 15.
[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A nickel alloy smelting waste gas recovery device, characterized in that: The invention comprises a filter box (1) for filtering smelting waste gas, one side of the filter box (1) is connected to an air inlet pipe (2), a flushing component for spraying water to the passing waste gas is arranged inside the filter box (1), the flushing component comprises a water spray pipe (10), the water spray pipe (10) is provided with a plurality of water outlet holes (11), a water tank (6) is arranged above the filter box (1), a water pump (7) is arranged on one side of the water tank (6), the water inlet end of the water pump (7) is connected to the water tank (6) through a water pump pipe (8), the water outlet end of the water pump (7) is connected to the water spray pipe (10) through a water outlet pipe (9), and a collection component for collecting dust residue is arranged below the filter box (1).
2. A nickel alloy smelting waste gas recovery device according to claim 1, characterized in that: The collection assembly comprises a collection box (3), the collection box (3) is slidably matched with the filter box (1), the opening of the collection box (3) is arranged upward, and a mesh plate (5) for filtering liquid and dust adhesion is arranged at the opening of the collection box (3).
3. A nickel alloy smelting waste gas recovery device according to claim 2, characterized in that: A plurality of the water outlet holes (11) are evenly arranged along the water spray pipe (10), and a plurality of the water outlet holes (11) are arranged toward the grid plate (5).
4. A nickel alloy smelting waste gas recovery device according to claim 2, characterized in that: The filter box (1) is arranged with an opening on one side away from the air inlet pipe (2); an assembly box (16) is arranged on the filter box (1) in the vertical direction; an air outlet pipe (21) is arranged on the assembly box (16); the air outlet pipe (21) is connected to the interior of the filter box (1); an activated carbon adsorption plate (15) is detachably connected to the assembly box (16); and a driving component for driving the assembly box (16) to move is arranged on one side of the filter box (1).
5. A nickel alloy smelting waste gas recovery device according to claim 4, characterized in that: The driving assembly comprises a driving cylinder (14), one end of which is fixedly connected to the filter box (1), and a push rod (17) is arranged on the pneumatic rod of the driving cylinder (14).
6. A nickel alloy smelting waste gas recovery device according to claim 5, characterized in that: A first magnet (18) is disposed at the end of the push rod (17), and a second magnet (19) is disposed on one side of the assembly box (16); the first magnet (18) and the second magnet (19) are disposed opposite to each other and are attracted to each other.
7. A nickel alloy smelting waste gas recovery device according to claim 6, characterized in that: The bottom of the filter box (1) is provided with a slide rail (12) for the assembly box (16) to slide, and the bottom of the assembly box (16) is provided with a slide groove (13) arranged opposite to the slide rail (12), and the slide groove (13) is slidably matched with the slide rail (12).
Citation Information
Patent Citations
Nickel alloy smelting waste gas recovery treatment device
CN216654068U