Sludge dewatering agent stirring device

By designing the modular structure and limit rod setting of the sludge dehydration agent stirring device, the problems of easy damage to the bearings of the existing sludge dehydration filter device and long maintenance downtime are solved, and more efficient sludge treatment and simplified maintenance process are achieved.

CN222789002UActive Publication Date: 2025-04-25CHONGQING WANZHOU DELIYUAN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421379357.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-25
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The bearings of the existing sludge dewatering filter device are prone to damage and need to be replaced frequently when used in harsh environments, resulting in too long downtime during maintenance of the device, affecting the processing efficiency.

Method used

A sludge dehydration agent stirring device is designed, and by forming a complete module of the top cover, rotating shaft, power transmission mechanism, blades and stirring rod, these components can be easily replaced and downtime is reduced. In addition, the limiting rod is arranged so that the top cover can be lifted directly for disassembly, simplifying the maintenance process.

Benefits of technology

Through modular design and limit lever settings, downtime during device maintenance is significantly shortened, processing efficiency is improved, and maintenance process is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge treatment auxiliary equipment, and particularly discloses a sludge dewatering agent stirring device which comprises a treatment box, a sludge inlet pipe, an agent inlet pipe and a discharging pipe are respectively arranged on two sides of the upper end and the lower end of the treatment box, the upper end of the treatment box is in an opening state, and a plurality of limiting rods are uniformly arranged on the upper end surface of the treatment box at intervals; according to the utility model, the top cover, the rotating shaft, the power transmission mechanism, the blades and the stirring rod jointly form a complete module, so that when a worker overhauls a part and a bearing for stirring in the treatment box, the shutdown time can be effectively shortened by directly replacing the module, and due to the arrangement of the limiting rod, the working efficiency is greatly improved. And the top cover can be directly lifted upwards to complete the disassembly, namely, the time of screwing bolts by personnel is left, so that the shutdown time during maintenance of the device is further shortened, and the working efficiency of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment auxiliary equipment, in particular to a sludge dehydration agent stirring device. Background Art

[0002] The sludge with a high water content needs to be dehydrated during treatment, and in order to facilitate the full mixing of the agent and the sludge, it needs to be stirred. The existing Chinese patent with application number: 202020424086.1 discloses an activated industrial sludge dewatering and filtration device, including a dewatering box; a feeding mechanism is provided on the upper side of the left end of the dewatering box, a medicine box is provided on the upper end, and a power mechanism is provided on the lower side of the right end; a stirring mechanism is provided inside the dewatering box, and the stirring mechanism cooperates with the power mechanism, and a preliminary dewatering mechanism is provided outside the feeding mechanism; the stirring mechanism includes an upper stirring rod, a lower stirring rod, stirring blades and a flipping L-shaped rod, and the upper stirring rod and the lower stirring rod are rotatably connected to the lower end of the dewatering box, the upper stirring rod is located directly above the lower stirring rod, and the upper stirring rod is fixedly connected to the circumference of the upper stirring rod with evenly distributed stirring blades, and the lower end of the lower stirring rod is fixedly connected to the evenly distributed flipping L-shaped rod.

[0003] Although the above technology has the effect of stirring the sludge and the reagent when in use, in actual use, the bearings are wearing parts and are used in harsh environments, so they need to be replaced frequently. The above technology does not provide corresponding easy-to-replace parts, which makes it impossible to easily replace the device during use, that is, the device is shut down for too long during maintenance, thereby affecting the processing efficiency of the device; therefore, in order to solve the above technical problems, we proposed a sludge dehydration reagent stirring device. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a sludge dehydration agent stirring device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A sludge dehydration agent stirring device comprises a treatment box, wherein sludge inlet pipes, agent inlet pipes and discharge pipes are respectively arranged on both sides of the upper end and the lower end of the treatment box, the upper end of the treatment box is in an open state and a plurality of limit rods are evenly spaced on the upper end surface, the plurality of limit rods are jointly sleeved with a top cover, a rotating shaft is rotatably installed in the middle of the top cover, the lower end of the rotating shaft extends to the interior of the treatment box and is installed with a plurality of inclined blades, a plurality of stirring rods are installed in the middle of the rotating shaft, the upper end of the rotating shaft is located above the top cover and is provided with a power transmission mechanism, a motor is installed on one side of the treatment box, a first driving wheel is installed at the output end of the motor, and the first driving wheel is plugged into the power transmission mechanism.

[0007] Preferably, the power transmission mechanism includes a pin rod, a second driving wheel, a first transmission wheel and a second transmission wheel. The pin rod is rotatably mounted on the cover body of the top cover. The second driving wheel and the first transmission wheel are both mounted on the rod body of the pin rod. The second transmission wheel is mounted on the upper end of the rotating shaft. The second driving wheel is meshed with the second transmission wheel, and the first driving wheel is meshed with the first transmission wheel.

[0008] Preferably, a protection frame is fixed to the upper surface of the top cover, a lifting ring is provided at the upper end of the protection frame, and the frame body of the protection frame is connected to the rotating shaft and the end of the upper end of the pin rod.

[0009] Preferably, a stabilizing frame is rotatably mounted on a rod body on which the rotating shaft is located inside the processing box, and one end of the stabilizing frame away from the rotating shaft abuts against an inner wall of the processing box.

[0010] Preferably, a plurality of limiting protrusions are evenly spaced on the inner wall of the processing box, and matching grooves are provided at each end of the stabilizing frame corresponding to the limiting protrusions.

[0011] Preferably, an observation window is provided on one side of the processing box, and the inner wall of the observation window and the inner wall of the processing box together form an annular surface.

[0012] Preferably, a sealing ring is provided on the upper surface of the processing box, and a matching accommodating groove is provided on the top cover corresponding to the sealing ring.

[0013] The utility model provides a sludge dehydration agent stirring device, which has the following beneficial effects:

[0014] 1: In the utility model, the motor drives the rotating shaft through the power transmission mechanism to stir and mix the sludge and the reagent inside the treatment box, and when the rotating shaft rotates, the blades push the sludge to roll upward, which not only improves the stirring effect, but also makes the sludge provide a downward reaction force to the blades, that is, this reaction force drives the rotating shaft to move downward through the blades, and finally makes the contact between the top cover and the treatment box tighter; in summary, during use of this scheme, by combining the top cover, the rotating shaft, the power transmission mechanism, the blades, and the stirring rod into a complete module, the personnel can directly replace the above-mentioned modules when inspecting the components and bearings used for stirring inside the treatment box, thereby effectively shortening the downtime, and through the setting of the limit rod, the top cover can be directly lifted upward to complete the disassembly, that is, the time left for the personnel to tighten the bolts, thereby further shortening the downtime of the device during maintenance, that is, improving the working efficiency of the device.

[0015] 2: The setting of the power transmission mechanism in the utility model makes the first driving wheel and the first transmission wheel and the second driving wheel and the second transmission wheel form two sets of reduction transmission, that is, the motor can drive the rotating shaft to rotate more effortlessly through the two sets of reduction transmission gears; the setting of the protection frame not only improves the stability of the rotating shaft and the pin rod, but also facilitates lifting; the setting of the stabilizing frame further improves the stability of the rotating shaft; the setting of the limiting protrusion can limit the stabilizing frame, that is, the stabilizing frame can have a more stable effect on the rotating shaft; the setting of the observation window is convenient for personnel to observe the internal operation status of the processing box; the setting of the sealing ring is convenient to improve the sealing between the top cover and the processing box. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is an external schematic diagram of a sludge dehydration agent stirring device proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the disassembly of the protection frame and the top cover of the sludge dehydration agent stirring device proposed by the utility model;

[0018] Figure 3 This is a schematic diagram of a power transmission mechanism of a sludge dehydration agent stirring device proposed by the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of a sludge dehydration agent stirring device proposed by the utility model;

[0020] Figure 5 This is a schematic diagram of the rotating shaft of a sludge dehydration agent stirring device proposed by the utility model;

[0021] Figure 6 This is a schematic diagram of the interior of a processing box of a sludge dehydration agent stirring device proposed by the utility model.

[0022] In the figure: 1. treatment box; 2. sludge inlet pipe; 3. reagent inlet pipe; 4. discharge pipe; 5. limit rod; 6. top cover; 7. rotating shaft; 8. blades; 9. stirring rod; 10. motor; 11. first driving wheel; 12. second driving wheel; 13. first transmission wheel; 14. second transmission wheel; 15. pin rod; 16. protection frame; 17. stabilizing frame; 18. limit protrusion; 19. observation window. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Example 1

[0025] Reference Figure 1-6 A sludge dehydration agent stirring device comprises a treatment box 1. A sludge inlet pipe 2, a drug inlet pipe 3 and a discharge pipe 4 are respectively arranged on both sides of the upper end and the lower end of the treatment box 1. The upper end of the treatment box 1 is in an open state and a plurality of limit rods 5 are evenly spaced on the upper end surface. The plurality of limit rods 5 are jointly sleeved with a top cover 6. A rotating shaft 7 is rotatably installed in the middle of the top cover 6. The lower end of the rotating shaft 7 extends to the interior of the treatment box 1 and is installed with a plurality of inclined blades 8. A plurality of stirring rods 9 are installed in the middle of the rotating shaft 7. The upper end of the rotating shaft 7 is located above the top cover 6 and is provided with a power transmission mechanism. A motor 10 is installed on one side of the treatment box 1. A first driving wheel 11 is installed at the output end of the motor 10. The first driving wheel 11 is plugged into the power transmission mechanism.

[0026] Example 2

[0027] Reference Figure 1-6 , when other parts are the same as those in Example 1, the difference between this embodiment and Example 1 is that:

[0028] The power transmission mechanism includes a pin rod 15, a second driving wheel 12, a first transmission wheel 13 and a second transmission wheel 14. The pin rod 15 is rotatably mounted on the cover body of the top cover 6. The second driving wheel 12 and the first transmission wheel 13 are both mounted on the rod body of the pin rod 15. The second transmission wheel 14 is mounted on the upper end of the rotating shaft 7. The second driving wheel 12 is meshed with the second transmission wheel 14, and the first driving wheel 11 is meshed with the first transmission wheel 13. The setting of the power transmission mechanism makes the first driving wheel 11 and the first transmission wheel 13 and the second driving wheel 12 and the second transmission wheel 14 form two groups of reduction transmissions, namely The motor 10 can drive the rotating shaft 7 to rotate more effortlessly through two sets of reduction transmission gears; a protective frame 16 is fixed to the upper surface of the top cover 6, and a lifting ring is provided at the upper end of the protective frame 16. The frame body of the protective frame 16 is connected to the rotating shaft 7 and the end of the upper end of the pin rod 15. The setting of the protective frame 16 not only improves the stability of the rotating shaft 7 and the pin rod 15, but also facilitates lifting; the rotating shaft 7 is rotatably installed on the rod body of the processing box 1, and the end of the stabilizing frame 17 away from the rotating shaft 7 abuts against the inner wall of the processing box 1. The setting of the stabilizing frame 17 further improves the stability of the rotating shaft 7.

[0029] A number of limiting protrusions 18 are evenly spaced apart on the inner wall of the processing box 1, and matching grooves are provided at each end of the stabilizing frame 17 corresponding to the limiting protrusions 18. The setting of the limiting protrusions 18 can limit the stabilizing frame 17, so that the stabilizing frame 17 can have a more stable effect on the rotating shaft 7; an observation window 19 is provided on one side of the processing box 1, and the inner wall of the observation window 19 and the inner wall of the processing box 1 together form an annular surface. The setting of the observation window 19 is convenient for personnel to observe the internal operation status of the processing box 1; a sealing ring is provided on the upper surface of the processing box 1, and a matching accommodating groove is provided on the top cover 6 corresponding to the sealing ring. The setting of the sealing ring is convenient for improving the sealing between the top cover 6 and the processing box 1.

[0030] Principle and advantages of use: During use of the utility model, the sludge inlet pipe 2, the reagent inlet pipe 3 and the discharge pipe 4 are respectively connected to corresponding facilities in the outside world, and valves are installed on the pipe bodies, that is, the sludge to be treated in the outside world enters the treatment box 1 through the sludge inlet pipe 2, and the reagent enters the treatment box 1 in the same way. Then the motor 10 drives the rotating shaft 7 to rotate through the power transmission mechanism, and the rotating shaft 7 drives the stirring rod 9 and the blades 8 to rotate, that is, at this time, the sludge and the reagent in the treatment box 1 are stirred and mixed by the stirring rod 9 and the blades 8, and the mixed materials are finally discharged from the discharge pipe 4 and enter the subsequent equipment for subsequent essence treatment.

[0031] In the above process, since the lower end of the rotating shaft 7 is the blade 9, when the rotating shaft 7 rotates, the blade 9 pushes the sludge to roll upward, so that the sludge provides a downward reaction force to the blade 9, that is, this reaction force drives the rotating shaft 7 to move downward through the blade 9, and finally pulls the top cover 6 to move downward through the rotating shaft 7, so that the top cover 6 and the treatment box 1 are more closely connected to prevent the stirred sludge and sewage from leaking from the gap between the two; and because the top cover 6 and the rotating shaft 7, the stirring rod 9, the blade 8 and the like are heavy, the weight of the top cover 6 in this component is affected The top cover 6, the rotating shaft 7, the power transmission mechanism, the blades 8 and the stirring rod 9 are combined into a complete module during use of the present invention, so that when personnel inspect and repair the components and bearings used for stirring inside the processing box 1, they can directly replace the above-mentioned modules, thereby effectively shortening the downtime. Moreover, through the setting of the limit rod 5, the top cover 6 can be directly lifted upwards to complete the disassembly, which saves the time for personnel to tighten the bolts, thereby further shortening the downtime of the device during maintenance, thereby improving the working efficiency of the device.

[0032] It should be further explained that the setting of the power transmission mechanism makes the first driving wheel 11 and the first transmission wheel 13 and the second driving wheel 12 and the second transmission wheel 14 form two sets of reduction transmission, that is, the motor 10 can drive the rotating shaft 7 to rotate more effortlessly through the two sets of reduction transmission gears; the setting of the protection frame 16 not only improves the stability of the rotating shaft 7 and the pin rod 15, but also facilitates lifting; the setting of the stabilizing frame 17 further improves the stability of the rotating shaft 7; the setting of the limiting protrusion 18 can limit the stabilizing frame 17, that is, the stabilizing frame 17 can have a more stable effect on the rotating shaft 7; the setting of the observation window 19 is convenient for personnel to observe the internal operation status of the processing box 1; the setting of the sealing ring is convenient to improve the sealing between the top cover 6 and the processing box 1.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A sludge dehydration agent stirring device, comprising a treatment box (1), characterized in that: The upper sides and the lower end of the treatment box (1) are respectively provided with a sludge inlet pipe (2), a drug inlet pipe (3) and a discharge pipe (4); the upper end of the treatment box (1) is in an open state and a plurality of limit rods (5) are evenly spaced on the upper end surface; the plurality of limit rods (5) are collectively sleeved with a top cover (6); a rotating shaft (7) is rotatably mounted in the middle of the top cover (6); the lower end of the rotating shaft (7) extends into the interior of the treatment box (1) and is provided with a plurality of inclined blades (8); a plurality of stirring rods (9) are mounted in the middle of the rotating shaft (7); the upper end of the rotating shaft (7) is located above the top cover (6) and is provided with a power transmission mechanism; a motor (10) is mounted on one side of the treatment box (1); a first driving wheel (11) is mounted at the output end of the motor (10); and the first driving wheel (11) is plugged into the power transmission mechanism.

2. A sludge dehydration agent stirring device according to claim 1, characterized in that: The power transmission mechanism comprises a pin rod (15), a second driving wheel (12), a first transmission wheel (13) and a second transmission wheel (14); the pin rod (15) is rotatably mounted on the cover body of the top cover (6); the second driving wheel (12) and the first transmission wheel (13) are both mounted on the rod body of the pin rod (15); the second transmission wheel (14) is mounted on the upper end of the rotating shaft (7); the second driving wheel (12) is meshed with the second transmission wheel (14); and the first driving wheel (11) is meshed with the first transmission wheel (13).

3. A sludge dehydration agent stirring device according to claim 2, characterized in that: A protection frame (16) is fixed on the upper surface of the top cover (6), a hanging ring is provided at the upper end of the protection frame (16), and the frame body of the protection frame (16) is connected to the rotating shaft (7) and the end of the upper end of the pin rod (15).

4. A sludge dehydration agent stirring device according to claim 1, characterized in that: The rotating shaft (7) is located on a rod body inside the processing box (1) and a stabilizing frame (17) is rotatably mounted thereon. One end of the stabilizing frame (17) away from the rotating shaft (7) abuts against the inner wall of the processing box (1).

5. A sludge dehydration agent stirring device according to claim 4, characterized in that: The inner wall of the processing box (1) is evenly spaced with a plurality of limiting protrusions (18), and each end of the stabilizing frame (17) is provided with a matching clamping groove corresponding to the limiting protrusions (18).

6. The sludge dehydration agent stirring device according to claim 1, characterized in that: An observation window (19) is provided on one side of the processing box (1), and the inner wall of the observation window (19) and the inner wall of the processing box (1) together form an annular surface.

7. The sludge dehydration agent stirring device according to claim 1, characterized in that: The upper surface of the processing box (1) is provided with a sealing ring, and the top cover (6) is provided with a matching accommodating groove corresponding to the sealing ring.

Citation Information

Patent Citations

  • Active industrial sludge dewatering and filtering device

    CN212610210U