Reaction kettle for preparing thickening agent
By designing a structure that drives the swing of the discharge port in the reactor and heating stirring components, the problem of the extra-flexible thickener blocking the feed port is solved, which improves the cutting efficiency and working efficiency, and reduces material waste.
Patent Information
- Application Number
- CN202421573705.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-04
AI Technical Summary
During the preparation process, the extra-flexible thickener can easily block the feed port of the reactor, resulting in slowing down the discharge speed and affecting production efficiency.
A reactor for thickener preparation is designed, using motors, discs, sliders and slide rods, etc. to drive the discharge port to swing in a small range, crush the blocked material, improve the discharge efficiency, and achieve uniform heating and full stirring of the material through heating wires and stirring components.
Through swinging and heating and stirring at the cutting port, the thickener blockage problem is effectively avoided, the cutting speed and working efficiency are improved, and material waste and difficulty in cleaning are reduced.
Smart Images
Figure CN222789227U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle for preparing a thickener. Background Art
[0002] Extra-soft thickeners are a type of chemical widely used in cosmetics, personal care products, industrial lubricants, etc. They are usually high molecular weight compounds that can increase the viscosity or consistency of the product, thereby improving its fluidity, adhesion or performance. When preparing extra-soft thickeners, they need to be added to the appropriate container for mixing and dissolving according to the formula ratio, which usually requires a certain amount of stirring or heating to ensure that the various ingredients are fully mixed and dissolved evenly.
[0003] In the prior art, the feed port of the device is generally fixed. However, since the extra-soft thickener used to prepare cosmetics or personal care products is solid, when the extra-soft thickener needs to be poured into the reactor from the feed port, due to its solid block shape, it is often easy to block the discharge port, thereby slowing down the feed speed and affecting the production efficiency. Therefore, a reactor for preparing thickener is proposed to solve the above problem. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a reaction kettle for preparing a thickener, aiming to improve the problem in the prior art that the ultra-soft thickener is easy to block the feed port.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a reaction kettle for preparing a thickener, comprising an outer shell, a stirring tank fixedly connected to the inside of the outer shell, a heating wire is arranged between the stirring tank and the outer shell, a stirring assembly is arranged inside the stirring tank, a device plate is fixedly connected to the left side of the top of the outer shell, a motor 1 is fixedly connected to the left side of the device plate, a disc is fixedly connected to the output end of the motor 1, a rotating rod is rotatably connected to the middle of the device plate, two rotating plates are fixedly connected to the outside of the rotating rod, a sliding rod is fixedly connected between the two rotating plates, a sliding block is slidably connected to the outside of the sliding block, a thin rod is fixedly connected to the left side of the sliding block, and an end of the thin rod away from the sliding block is fixedly connected to the right side of the disc, a fixing frame is fixedly connected to the outside of the rotating rod, and a feeding port is fixedly connected to the middle of the fixing frame.
[0006] As a further description of the above technical solution:
[0007] The stirring assembly includes a second motor, the top of which is fixedly connected to the bottom of the outer shell, the output end of the second motor is fixedly connected to a rotating shaft, a plurality of stirring rods are fixedly connected to the outer periphery of the rotating shaft, a plurality of connecting rods are fixedly connected to the middle of the rotating shaft, the connecting rod is fixedly connected to a fixed plate at one end away from the rotating shaft, metal rods are slidably connected to both sides of the fixed plate, springs are sleeved on the outer side of the metal rods, the metal rods are fixedly connected to a limiting block near one end of the rotating shaft, and the metal rods are fixedly connected to a scraper at one end away from the rotating shaft.
[0008] As a further description of the above technical solution:
[0009] Four supporting columns are fixedly connected to the bottom of the shell.
[0010] As a further description of the above technical solution:
[0011] The right side of the shell is fixedly connected with a discharge port.
[0012] As a further description of the above technical solution:
[0013] The bottom end of the rotating shaft is rotatably connected to the bottom wall of the stirring tank.
[0014] As a further description of the above technical solution:
[0015] The scraper is in contact with the inner wall of the stirring tank.
[0016] As a further description of the above technical solution:
[0017] One end of the spring is fixedly connected to the side of the scraper away from the stirring tank, and the other end of the spring is fixedly connected to the side of the fixed plate away from the rotating shaft.
[0018] The utility model has the following beneficial effects:
[0019] 1. In the utility model, the motor, the turntable, the slider and other structures cooperate with each other to drive the discharge port to work, so as to realize the back and forth swing of the discharge port, thereby breaking the agglomerated materials, making the materials fall more easily, and improving the work efficiency.
[0020] 2. In the utility model, the heating wire makes the heating of the material faster and more uniform, the stirring rod is used to fully stir the material in the stirring tank, and the scraper reduces the material adhering to the inner wall of the stirring tank, reduces the waste of the material, and facilitates the subsequent cleaning of the stirring tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a three-dimensional schematic diagram of a reaction kettle for preparing a thickener proposed in the utility model;
[0022] Figure 2 This is a schematic structural diagram of a disc of a reaction kettle for preparing a thickener proposed in the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of a heating wire of a reaction kettle for preparing a thickener proposed in the utility model;
[0024] Figure 4 The utility model discloses a schematic diagram of a scraper for a reaction kettle for preparing a thickener.
[0025] Legend:
[0026] 1. Shell; 2. Stirring tank; 3. Heating wire; 4. Device plate; 5. Motor 1; 6. Disc; 7. Thin rod; 8. Sliding block; 9. Sliding rod; 10. Rotating rod; 11. Rotating plate; 12. Fixed frame; 13. Feeding port; 14. Motor 2; 15. Rotating shaft; 16. Stirring rod; 17. Connecting rod; 18. Fixed plate; 19. Metal rod; 20. Spring; 21. Limit block; 22. Scraper; 23. Support column; 24. Feeding port. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Reference Figure 1 - Figure 3 The utility model provides an embodiment: a reactor for preparing a thickener, comprising a shell 1, a stirring tank 2 is fixedly connected inside the shell 1, a heating wire 3 is arranged between the stirring tank 2 and the shell 1, a stirring assembly is arranged inside the stirring tank 2, a device plate 4 is fixedly connected to the left side of the top of the shell 1, a motor 5 is fixedly connected to the left side of the device plate 4, a disc 6 is fixedly connected to the output end of the motor 5, a rotating rod 10 is rotatably connected to the middle of the device plate 4, two rotating plates 11 are fixedly connected to the outside of the rotating rod 10, a sliding rod 9 is fixedly connected between the two rotating plates 11, a sliding block 8 is slidably connected to the outside of the sliding block 9, a thin rod 7 is fixedly connected to the left side of the sliding block 8, and the end of the thin rod 7 away from the sliding block 8 is fixedly connected to the right side of the disc 6, a fixing frame 12 is fixedly connected to the outside of the rotating rod 10, a feeding port 13 is fixedly connected to the middle of the fixing frame 12, four supporting columns 23 are fixedly connected to the bottom of the shell 1, and a discharging port 24 is fixedly connected to the right side of the shell 1.
[0029] Specifically, in the process of discharging the extra-soft thickener, in order to improve the smoothness and efficiency of discharging, the motor 5 is started at this time, and it starts to drive the disc 6 to rotate. The rotation of the disc 6 further drives the rotation of the thin rod 7. This movement allows the slider 8 to slide flexibly on the slider 9. At the same time, due to the design of the slider 9, it will swing under the push of the slider 8. The swing of the slider 9 drives the rotating rod 10 to rotate back and forth in a small range through the rotating plate 11 connected to it. This action is finally transmitted to the fixed frame 12, so that the discharging port 13 can swing in a small range, thereby effectively avoiding the problem of solid thickener blocking the discharging port 13, and the thickener is shattered by the swinging force, making it easier to fall, thereby significantly improving the work efficiency.
[0030] Reference Figure 3 and Figure 4 The stirring assembly includes a motor 2 14, the top of the motor 2 14 is fixedly connected to the bottom of the shell 1, the output end of the motor 2 14 is fixedly connected to a rotating shaft 15, a plurality of stirring rods 16 are fixedly connected to the outer periphery of the rotating shaft 15, a plurality of connecting rods 17 are fixedly connected to the middle of the rotating shaft 15, and the connecting rod 17 is fixedly connected to a fixed plate 18 at one end away from the rotating shaft 15, and metal rods 19 are slidably connected to both sides of the fixed plate 18. A spring 20 is sleeved on the outer side of the metal rod 19, and a limited block 21 is fixedly connected to one end of the metal rod 19 close to the rotating shaft 15, and a scraper 22 is fixedly connected to one end of the metal rod 19 away from the rotating shaft 15. The bottom end of the rotating shaft 15 is rotatably connected to the bottom wall of the stirring tank 2, and the scraper 22 abuts against the inner wall of the stirring tank 2. One end of the spring 20 is fixedly connected to the side of the scraper 22 away from the stirring tank 2, and the other end of the spring 20 is fixedly connected to the side of the fixed plate 18 away from the rotating shaft 15.
[0031] Specifically, after the thickener successfully enters the interior of the stirring tank 2, in order to ensure that it can be fully mixed and dissolved evenly, we need to perform stirring and heating operations. At this time, start the motor 2 14, which will drive the shaft 15 to start rotating. As the shaft 15 rotates, the stirring rod 16 and the scraper 22 also rotate accordingly, and the thickener in the stirring tank 2 is fully stirred. At the same time, I heat the thickener through the heating wire 3, which can dissolve the thickener more quickly and ensure the uniformity of heating. In the process of stirring and heating, the scraper 22 plays a key role. It can not only further promote the mixing of the thickener, but also effectively reduce the material adhering to the inner wall of the stirring tank 2, thereby reducing material waste. In addition, when the scraper 22 is worn, the spring 20 will play its elastic role to ensure that the scraper 22 is always in close contact with the inner wall of the mixing tank 2, so that efficient stirring and cleaning effects can be maintained at all times. When the preparation of the extra-soft thickener is completed, only the discharge port 24 needs to be opened to discharge the prepared thickener smoothly for use in the subsequent production of cosmetics or personal care products.
[0032] Working principle: When unloading, the motor 5 is started to drive the disc 6 to rotate, and the disc 6 will drive the thin rod 7 to rotate, so that the slider 8 slides on the slide rod 9 and drives the slide rod 9 to swing. The slide rod 9 then drives the rotating rod 10 to rotate back and forth in a small range through two rotating plates 11, and finally drives the fixed frame 12 and the unloading port 13 to swing in a small range, so as to realize the swing function of the unloading port 13, so as to break the solid thickener, make it easier to fall, and improve the working efficiency. When the thickener enters the mixing tank 2, it is usually necessary to fully mix it and dissolve it evenly. A certain amount of stirring or heating is required. At this time, the starting motor 14 drives the rotating shaft 15 to rotate, and then drives the stirring rod 16 and the scraper 22 to rotate, so as to fully stir the thickener in the stirring tank 2, and then the heating wire 3 is used to make the material heating faster and more uniform. Under the action of the scraper 22, the material adhering to the inner wall of the stirring tank 2 is reduced, thereby reducing the waste of the material. If the scraper 22 is worn, the spring 20 will play its role to ensure that the scraper 22 is tightly fitted to the inner wall of the stirring tank 2. After the preparation is completed, the discharge port 24 is opened to discharge the thickener.
[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A reaction kettle for preparing a thickener, comprising a housing (1), characterized in that: A stirring tank (2) is fixedly connected to the inside of the shell (1), a heating wire (3) is arranged between the stirring tank (2) and the shell (1), a stirring assembly is arranged inside the stirring tank (2), a device plate (4) is fixedly connected to the left side of the top of the shell (1), a motor (5) is fixedly connected to the left side of the device plate (4), a disc (6) is fixedly connected to the output end of the motor (5), a rotating rod (10) is rotatably connected to the middle of the device plate (4), two rotating plates (11) are fixedly connected to the outside of the rotating rod (10), a sliding rod (9) is fixedly connected between the two rotating plates (11), a sliding block (8) is slidably connected to the outside of the sliding block (9), a thin rod (7) is fixedly connected to the left side of the sliding block (8), and one end of the thin rod (7) away from the sliding block (8) is fixedly connected to the right side of the disc (6), a fixed frame (12) is fixedly connected to the outside of the rotating rod (10), and a feeding port (13) is fixedly connected to the middle of the fixed frame (12).
2. A reaction kettle for preparing a thickener according to claim 1, characterized in that: The stirring assembly comprises a second motor (14), the top of the second motor (14) is fixedly connected to the bottom of the housing (1), the output end of the second motor (14) is fixedly connected to a rotating shaft (15), the outer periphery of the rotating shaft (15) is fixedly connected to a plurality of stirring rods (16), the middle of the rotating shaft (15) is fixedly connected to a plurality of connecting rods (17), the end of the connecting rod (17) away from the rotating shaft (15) is fixedly connected to a fixing plate (18), both sides of the inside of the fixing plate (18) are slidably connected to metal rods (19), the outer side of the metal rod (19) is sleeved with a spring (20), the end of the metal rod (19) close to the rotating shaft (15) is fixedly connected to a limiting block (21), and the end of the metal rod (19) away from the rotating shaft (15) is fixedly connected to a scraper (22).
3. A reaction kettle for preparing a thickener according to claim 1, characterized in that: Four support columns (23) are fixedly connected to the bottom of the housing (1).
4. A reaction kettle for preparing a thickener according to claim 1, characterized in that: A discharge port (24) is fixedly connected to the right side of the housing (1).
5. A reaction kettle for preparing a thickener according to claim 2, characterized in that: The bottom end of the rotating shaft (15) is rotatably connected to the inner bottom wall of the stirring tank (2).
6. A reaction kettle for preparing a thickener according to claim 2, characterized in that: The scraper (22) abuts against the inner wall of the stirring tank (2).
7. A reaction kettle for preparing a thickener according to claim 2, characterized in that: One end of the spring (20) is fixedly connected to the side of the scraper (22) away from the stirring tank (2), and the other end of the spring (20) is fixedly connected to the side of the fixed plate (18) away from the rotating shaft (15).