Autorotation type polytetrafluoroethylene spraying machine

By designing a self-rotating PTFE sprayer, the height of the spray pipe is adjusted by using the rotating barrel and hydraulic rod, the coating inhomogeneity and operator fatigue caused by the handheld sprayer is solved, and more efficient coating effect and lower labor costs are achieved.

CN222789509UActive Publication Date: 2025-04-25SICHUAN JIUFLON TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421575218.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-25
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

When spraying workpieces, existing hand-held sprayers can easily lead to unevenness of the coating and muscle fatigue of the operator.

Method used

A self-rotating polytetrafluoroethylene sprayer is designed. Through the cooperation of rotating cylinder, connecting cylinder, hose, spray head, placement plate and motor, uniform coating of the workpiece surface is achieved, and the height of the spray tube is adjusted through hydraulic rods to adapt to workpieces of different sizes and shapes.

Benefits of technology

Ensure that the coating is evenly distributed throughout the surface through rotational movement, reducing the non-uniformity and thickness differences of the coating, improving the efficiency of coating, reducing dependence on operators, reducing labor costs and operating errors.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222789509U_ABST
    Figure CN222789509U_ABST
Patent Text Reader

Abstract

The utility model discloses a self-rotation type polytetrafluoroethylene spraying machine, and relates to the technical field of polytetrafluoroethylene spraying. The autorotation type polytetrafluoroethylene spraying machine comprises a cart, a rotating assembly and an adjusting assembly, a movable plate is arranged at the top of the cart, the rotating assembly is arranged on the movable plate, the rotating assembly comprises a rotating cylinder, a connecting cylinder, a hose, a first bevel gear and a second bevel gear, the hose is arranged in the connecting cylinder, and the adjusting assembly is arranged on the rotating cylinder. A second bevel gear is fixedly installed on the outer wall of the rotating cylinder, the second bevel gear and the first bevel gear are installed in a meshed mode, and the adjusting assembly is arranged on the cart. By arranging the rotating assembly and driving the connecting cylinder to rotate, uniform coating on the surface of a workpiece can be realized, uniform distribution of a coating on the whole surface is ensured through autorotation motion, non-uniformity and thickness difference of the coating are reduced, and meanwhile, a larger surface area can be covered under the condition that the relative position of the workpiece is not changed; and the coating efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of polytetrafluoroethylene spraying, in particular to a self-rotating polytetrafluoroethylene spraying machine. Background Art

[0002] Polytetrafluoroethylene, commonly known as the "king of plastics", is a high molecular polymer made by polymerizing tetrafluoroethylene as a monomer. Its chemical formula is (C2F4)n. It has excellent heat and cold resistance and can be used for a long time at -180 to 260°C. This material is resistant to acids, alkalis, and various organic solvents, and is almost insoluble in all solvents. At the same time, polytetrafluoroethylene has the characteristics of high temperature resistance and its friction coefficient is extremely low, so it can be used as a lubricant and has also become an ideal coating for the inner layer of easy-to-clean water pipes.

[0003] After exploration and analysis, the following shortcomings exist in actual use:

[0004] Some existing spray machines spray workpieces in a handheld manner, which may affect the uniformity of the coating. Handheld spraying is easily affected by human factors, resulting in unstable coating quality and may cause muscle fatigue and discomfort to the operator.

[0005] In summary, the present application now proposes a self-rotating polytetrafluoroethylene spraying machine to solve the above-mentioned problems. Utility Model Content

[0006] The utility model aims to provide a self-rotating polytetrafluoroethylene spraying machine, which can solve the problem of spraying a workpiece in a handheld manner.

[0007] To achieve the above purpose, the utility model provides the following technical solution: a self-rotating polytetrafluoroethylene spraying machine, comprising:

[0008] Cart. A movable panel is provided on the top of the cart;

[0009] The rotating assembly is arranged on the movable plate, and the rotating assembly includes a rotating cylinder, a connecting cylinder, a hose 1, a bevel gear 1 and a bevel gear 2. The connecting cylinder is provided with a hose 1 inside, and the outer wall of the rotating cylinder is fixedly installed with a bevel gear 2, and the bevel gear 2 is meshed with the bevel gear 1.

[0010] The adjusting assembly is arranged on the cart.

[0011] Preferably, a paint box is fixedly mounted on the top of the cart.

[0012] Preferably, the rotating assembly includes a nozzle, a placement plate and a motor, the rotating cylinder is rotatably mounted on the movable plate, a connecting cylinder is provided at one end of the rotating cylinder, the rotating cylinder and the connecting cylinder are fixedly mounted through a sleeve, a nozzle is fixedly mounted on the outer wall of the connecting cylinder, the top of the nozzle passes through the connecting cylinder and is fixedly mounted on the outer wall of a hose, a placement plate is fixedly mounted on one side of the movable plate, a motor is fixedly mounted on the top of the placement plate, and the output end of the motor is fixedly mounted to the bottom end of a bevel gear, and uniform coating of the workpiece surface can be achieved by driving the connecting cylinder to rotate, and the self-rotation motion ensures that the coating is evenly distributed on the entire surface, reducing the unevenness and thickness difference of the coating, and at the same time, a larger surface area can be covered without changing the relative position of the workpiece, thereby improving the coating efficiency, especially for large or complex-shaped workpieces, the self-rotation motion is suitable for workpieces of various shapes and curved surfaces.

[0013] Preferably, the adjustment component includes columns, cross plates and hydraulic rods. Two groups of columns are fixedly installed on the top of the cart and are symmetrically distributed front to back. The tops of the columns pass through the movable plate and are fixedly installed with cross plates. A hydraulic rod is fixedly installed on the top of the cart, and the free end of the hydraulic rod is fixedly installed on the bottom of the movable plate. By adjusting the height of the connecting tube, the spraying system can adapt to workpieces of different sizes and shapes. Maintaining an appropriate distance between the nozzle and the workpiece helps to maintain the uniformity of the coating. The automatic adjustment of the height of the spray pipe reduces the dependence on the operator, which can reduce labor costs and reduce operating errors.

[0014] Preferably, a connecting pipe is rotatably mounted on the other end of the rotating cylinder.

[0015] Preferably, a water pump is fixedly installed on the top of the cart, and a hose 2 is fixedly installed on the output end of the water pump. The other end of the hose 2 extends to the inside of the connecting pipe and is rotatably installed with one end of the hose 1, and the structure is simple.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] (1) The self-rotating polytetrafluoroethylene spraying machine can achieve uniform coating on the surface of a workpiece by using a rotating cylinder, a connecting cylinder, a hose 1, a nozzle, a placement plate, a motor, a bevel gear 1 and a bevel gear 2 in coordination. By driving the connecting cylinder to rotate, the self-rotating motion ensures that the coating is evenly distributed on the entire surface, reducing the unevenness and thickness difference of the coating. At the same time, a larger surface area can be covered without changing the relative position of the workpiece, thereby improving the coating efficiency. In particular, for large or complex-shaped workpieces, the self-rotating motion is suitable for workpieces of various shapes and curved surfaces.

[0018] (2) The self-rotating polytetrafluoroethylene spraying machine, through the coordinated use of the column, the horizontal plate and the hydraulic rod, can adjust the height of the connecting tube so that the spraying system can adapt to workpieces of different sizes and shapes. Maintaining the appropriate distance between the nozzle and the workpiece helps to maintain the uniformity of the coating. The automatic adjustment of the height of the spraying tube reduces the dependence on the operator, which can reduce labor costs and reduce operating errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0020] Figure 1 It is a three-dimensional diagram of the utility model;

[0021] Figure 2 It is a top view of the utility model;

[0022] Figure 3 for Figure 2 AA section view;

[0023] Figure 4 It is a front view of the utility model.

[0024] Figure numerals: 1. cart; 2. paint box; 3. movable plate; 4. rotating cylinder; 5. connecting cylinder; 6. hose 1; 7. nozzle; 8. placement plate; 9. motor; 10. bevel gear 1; 11. bevel gear 2; 12. column; 13. cross plate; 14. hydraulic rod; 15. connecting pipe; 16. water pump; 17. hose 2. DETAILED DESCRIPTION

[0025] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0026] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] See also Figure 1-4The utility model provides a technical solution: a self-rotating polytetrafluoroethylene sprayer, comprising a trolley 1, a rotating assembly and an adjusting assembly. A movable plate 3 is arranged on the top of the trolley 1, and the rotating assembly is arranged on the movable plate 3. The rotating assembly comprises a rotating cylinder 4, a connecting cylinder 5, a hose 1 6, a bevel gear 10 and a bevel gear 2 11. A hose 1 6 is arranged inside the connecting cylinder 5, and a bevel gear 2 11 is fixedly installed on the outer wall of the rotating cylinder 4. The bevel gear 2 11 is meshed and installed with the bevel gear 10, and the adjusting assembly is arranged on the trolley 1.

[0028] Furthermore, a paint box 2 is fixedly mounted on the top of the cart 1 .

[0029] Furthermore, the rotating assembly includes a nozzle 7, a placement plate 8 and a motor 9. The rotating cylinder 4 is rotatably installed on the movable plate 3. A connecting cylinder 5 is provided at one end of the rotating cylinder 4. The rotating cylinder 4 and the connecting cylinder 5 are fixedly installed through a sleeve. The outer wall of the connecting cylinder 5 is fixedly installed with the nozzle 7. The top of the nozzle 7 passes through the connecting cylinder 5 and is fixedly installed with the outer wall of the hose 6. A placement plate 8 is fixedly installed on one side of the movable plate 3. A motor 9 is fixedly installed on the top of the placement plate 8. The output end of the motor 9 is fixedly installed with the bottom end of the bevel gear 10. The bevel gear 10 is driven to rotate by the motor 9, so that the rotation of the bevel gear 10 drives the cart 1 to rotate, thereby The rotating cylinder 4 is driven to rotate, so that the rotation of the rotating cylinder 4 drives the connecting cylinder 5 to rotate. At the same time, polytetrafluoroethylene is sprayed on the surface of the workpiece through the nozzle 7. The rotation of the connecting cylinder 5 can make the surface of the workpiece sprayed more evenly. By driving the connecting cylinder 5 to rotate, uniform coating of the workpiece surface can be achieved. The self-rotation motion ensures that the coating is evenly distributed on the entire surface, reducing the unevenness and thickness difference of the coating. At the same time, a larger surface area can be covered without changing the relative position of the workpiece, thereby improving the coating efficiency, especially for large or complex-shaped workpieces. The self-rotation motion is suitable for workpieces of various shapes and curved surfaces.

[0030] Furthermore, the adjustment component includes a column 12, a cross plate 13 and a hydraulic rod 14. Two groups of columns 12 are fixedly installed on the top of the cart 1 and are symmetrically distributed front and back. The top of the column 12 passes through the movable plate 3 and is fixedly installed with a cross plate 13. A hydraulic rod 14 is fixedly installed on the top of the cart 1. The free end of the hydraulic rod 14 is fixedly installed on the bottom of the movable plate 3. The movable plate 3 is pushed to slide on the column 12 by the hydraulic rod 14, so that the movement of the movable plate 3 drives the rotating cylinder 4 to move, and the rotating cylinder 4 drives the connecting cylinder 5 to move to the specified position. By adjusting the height of the connecting cylinder 5, the spraying system can adapt to workpieces of different sizes and shapes. Maintaining an appropriate distance between the nozzle 7 and the workpiece helps to maintain the uniformity of the coating. The automatic adjustment of the height of the spray tube reduces the dependence on the operator, which can reduce labor costs and reduce operating errors.

[0031] Furthermore, a connecting pipe 15 is rotatably mounted on the other end of the rotating cylinder 4 .

[0032] Secondly, a water pump 16 is fixedly installed on the top of the cart 1, and a hose 17 is fixedly installed on the output end of the water pump 16. The other end of the hose 17 extends to the inside of the connecting pipe 15 and is rotatably installed with one end of the hose 16, and the structure is simple.

[0033] Working principle: When spraying the workpiece, move the device to the workpiece, and start the hydraulic rod 14 according to the height position of the workpiece. The hydraulic rod 14 is used to push the movable plate 3 to slide on the column 12, so that the movement of the movable plate 3 drives the rotating cylinder 4 to move, and the rotating cylinder 4 drives the connecting cylinder 5 to move to the specified position, and then start the water pump 16. The polytetrafluoroethylene inside the paint box 2 is transported to the inside of the hose 16 through the hose 2 17 through the water pump 16. At the same time, start the motor 9, and drive the bevel gear 10 to rotate through the motor 9, so that the rotation of the bevel gear 10 drives the trolley 1 to rotate, thereby driving the rotating cylinder 4 to rotate, so that the rotation of the rotating cylinder 4 drives the connecting cylinder 5 to rotate, and at the same time, polytetrafluoroethylene is sprayed on the surface of the workpiece through the nozzle 7. Through the rotation of the connecting cylinder 5, the surface of the workpiece can be sprayed more evenly.

[0034] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A self-rotating polytetrafluoroethylene spraying machine, characterized in that: include: A trolley (1). A movable plate (3) is provided on the top of the trolley (1); The rotating assembly is arranged on the movable plate (3), and comprises a rotating cylinder (4), a connecting cylinder (5), a hose 1 (6), a bevel gear 1 (10) and a bevel gear 2 (11). The connecting cylinder (5) is provided with a hose 1 (6). The outer wall of the rotating cylinder (4) is fixedly mounted with a bevel gear 2 (11). The bevel gear 2 (11) is meshed with the bevel gear 1 (10); An adjustment component is arranged on the trolley (1).

2. The self-rotating polytetrafluoroethylene spraying machine according to claim 1, characterized in that: A paint box (2) is fixedly mounted on the top of the cart (1).

3. The self-rotating polytetrafluoroethylene spraying machine according to claim 2, characterized in that: The rotating assembly comprises a spray head (7), a placement plate (8) and a motor (9). The rotating cylinder (4) is rotatably mounted on the movable plate (3). A connecting cylinder (5) is provided at one end of the rotating cylinder (4). The rotating cylinder (4) and the connecting cylinder (5) are fixedly mounted via a sleeve. The outer wall of the connecting cylinder (5) is fixedly mounted with the spray head (7). The top end of the spray head (7) passes through the connecting cylinder (5) and is fixedly mounted with the outer wall of the hose (6). A placement plate (8) is fixedly mounted on one side of the movable plate (3), and a motor (9) is fixedly mounted on the top of the placement plate (8). The output end of the motor (9) is fixedly mounted with the bottom end of the bevel gear (10).

4. The self-rotating polytetrafluoroethylene spraying machine according to claim 3, characterized in that: The adjustment assembly comprises a column (12), a cross plate (13) and a hydraulic rod (14). Two groups of columns (12) are fixedly installed on the top of the cart (1) and are symmetrically distributed front and back. The top of the column (12) passes through the movable plate (3) and is fixedly installed with the cross plate (13). The top of the cart (1) is fixedly installed with a hydraulic rod (14). The free end of the hydraulic rod (14) is fixedly installed with the bottom of the movable plate (3).

5. The self-rotating polytetrafluoroethylene spraying machine according to claim 4, characterized in that: A connecting pipe (15) is rotatably mounted on the other end of the rotating cylinder (4).

6. The self-rotating polytetrafluoroethylene spraying machine according to claim 5, characterized in that: A water pump (16) is fixedly mounted on the top of the cart (1), and a hose 2 (17) is fixedly mounted on the output end of the water pump (16). The other end of the hose 2 (17) extends into the interior of the connecting pipe (15) and is rotatably mounted on one end of the hose 1 (6).