Novel material tray turning device

By designing a new type of material tray turnover device, using conveyor belts, moving components and spraying and washing devices, the automatic up and down swing of the baking tray is realized, and combined with high-pressure spraying and washing, the existing baking tray has been solved, and the cleaning quality and efficiency have been significantly improved.

CN222789960UActive Publication Date: 2025-04-25ZHUHAI HUARUI TECH CO LTD
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Patent Information

Application Number
CN202421454791.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-25
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing baking tray cleaning methods mainly rely on manual operation or single-angle high-pressure spray head rinsing, resulting in low cleaning efficiency and poor cleanliness, especially the inner corners of the baking tray are difficult to thoroughly clean.

Method used

A new type of material tray turnover device is designed, including a frame, a conveyor belt, a moving seat, a lifting seat, a rotating seat, a clamping member and a spraying and washing device. The moving seat and the lift seat are driven by the moving member, and the clamping member clamps the baking tray on the conveyor belt, and the up and down swing of the baking tray and 180-degree turnover are realized through the rotating seat and transmission structure, and the baking tray is fully cleaned with a high-pressure spraying and washing device.

Benefits of technology

It effectively improves the cleaning and cleaning efficiency of the baking tray, especially the cleaning quality at the corners of the inner side of the baking tray, reducing the time and cost of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222789960U_ABST
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Abstract

The utility model discloses a novel material tray dumping device which comprises a machine frame, a conveying belt is arranged on the machine frame, and the machine frame is respectively provided with a moving seat and a moving component capable of driving the moving seat to linearly move close to or away from the conveying belt. A movable seat is arranged on the rack, a lifting seat and a first air cylinder capable of driving the lifting seat to move up and down are arranged on the movable seat, a rotating seat is rotationally arranged on the lifting seat through a rotating shaft, a clamping and fixing component capable of clamping and fixing a material disc in the conveying belt is arranged on the rotating seat, and a spray washing device is arranged on the rack and located above the lifting seat. Wherein the rotating base is provided with a transmission structure capable of driving the rotating base to rotate, the rack is provided with a first driving component and a second driving component, and the transmission structure can move along with the moving base and is in clutch transmission with the first driving component and the second driving component in sequence so as to drive the rotating base to rotate.
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Description

Technical Field

[0001] The utility model particularly relates to a novel material tray turning device. Background Art

[0002] Baking bread, cakes and other foods requires putting the foods into baking trays and baking equipment for baking. When baking foods, egg liquid, oil stains, sugar stains and other residues will partially adhere to the baking tray, especially the oil stains and burnt areas on the baking tray, which are difficult to clean. Existing baking trays are mainly cleaned manually, which is time-consuming and labor-intensive, and the current labor cost is high, which is not suitable for production workshops with large output and fast process rhythm. At the same time, the cleanliness of manually cleaned baking trays varies, and the cleaning quality is not guaranteed. Some are cleaned using a cleaning device equipped with a high-pressure nozzle, but when using a high-pressure nozzle, it is usually only rinsed at a single angle, and the inner corners of the baking tray are difficult to clean, and the cleaning quality is poor. Utility Model Content

[0003] In view of the defects of the prior art mentioned above, the technical problem to be solved by the utility model is to provide a novel material tray turning device.

[0004] A novel material tray turning device comprises a frame, a conveyor belt is arranged on the frame, a moving seat and a moving member capable of driving the moving seat to move closer to or away from the conveyor belt are respectively arranged on the frame, a lifting seat and a first cylinder capable of driving the lifting seat to move up and down are respectively arranged on the moving seat, a rotating seat is arranged on the lifting seat through a rotating shaft, a clamping member capable of clamping the material tray in the conveyor belt is arranged on the rotating seat, and a spray washing device is arranged on the frame above the lifting seat;

[0005] Among them, the rotating seat is provided with a transmission structure that can drive it to rotate, and the frame is respectively provided with a first driving component and a second driving component. The transmission structure can move with the moving seat and respectively engage and disengage with the first driving component and the second driving component in sequence to drive the rotating seat to rotate.

[0006] In one embodiment, the transmission structure includes a gear fixedly disposed on a rotating shaft, a rack that can mesh with the gear is movably disposed on one side of the rotating seat, a first fixed shaft is disposed on one side of the rack, and a second fixed shaft is disposed on one side of the gear.

[0007] In one embodiment, the first driving component includes a second cylinder arranged on the frame, and a first movable block arranged on the second cylinder driving shaft, the first movable block can reciprocate along the length direction of the rack through the second cylinder, a vertical guide groove is opened through the first movable block, and the first fixed shaft is movably arranged in the vertical guide groove.

[0008] In one embodiment, the second driving member includes a third cylinder disposed on the frame, and a second moving block disposed on the driving shaft of the third cylinder, the second moving block can be moved up and down relative to the frame by the third cylinder, a transverse guide groove is formed through the second moving block, and the second fixed shaft is movably disposed in the transverse guide groove;

[0009] When the first fixed shaft is located in the vertical guide groove, the second fixed shaft is in a disengaged state from the transverse guide groove; conversely, when the second fixed shaft is located in the transverse guide groove, the first fixed shaft is in a disengaged state from the vertical guide groove.

[0010] In one embodiment, the movable component includes a screw and a guide shaft respectively arranged on a frame, the screw is rotatably arranged on the frame, a motor capable of driving the screw to rotate is arranged on the frame, the movable seat is placed on the guide shaft through a linear bearing sleeve, and the movable seat is threadedly connected to the screw.

[0011] In one embodiment, the clamping member includes two fourth cylinders symmetrically arranged on the rotating seat, and clamping plates are respectively arranged on the driving shafts of the two fourth cylinders.

[0012] In one embodiment, the spray washing device includes a water tank and a plurality of high-pressure nozzles arranged on the lower side of the water tank.

[0013] In one embodiment, a water collecting tank is arranged on the frame below the water storage tank.

[0014] In one embodiment, a primary arc guide groove is formed through the lifting seat and is co-centrically arranged therewith, and the second fixed shaft is inserted into the primary arc guide groove.

[0015] In one embodiment, one side of the rack is concave with a dovetail groove along its length direction, and one side of the rotating seat is laterally convex with a guide rail matching the dovetail groove.

[0016] In summary, the beneficial effects of the present invention compared with the prior art are as follows:

[0017] The utility model drives the moving seat to move by the moving member, so that the clamping member and the rotating seat move accordingly and clamp the baking tray on the conveyor belt through the clamping member, and then the baking tray is moved and transported to the bottom of the spray cleaning device by resetting the moving member. At this time, the transmission structure on the rotating seat is connected with the second driving member because it moves with the moving seat. The second driving member drives the rotating seat to swing back and forth up and down, and then the baking tray in the clamping member can swing back and forth up and down accordingly. Combined with the high-pressure spraying of the spray cleaning device, the cleaning cleanliness of the baking tray is effectively increased, and the cleaning efficiency of the baking tray is increased.

[0018] When the baking tray is cleaned, the moving member drives the moving seat to move so that the cleaned baking tray is moved and reset above the conveyor belt. At this time, the transmission structure on the rotating seat moves accordingly to disengage the transmission connection with the second driving member, and cooperates with the first driving member for transmission connection, thereby realizing the transmission clutch of the transmission member and the second driving member with the first driving member in sequence, and then the first driving member drives the rotating seat to rotate 180 degrees, so that the clamping member is loosened after the cleaned baking tray is turned over, so that the turned baking tray falls onto the conveyor belt and is transported to the next station for subsequent drying. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is one of the three-dimensional structural schematic diagrams of a novel material tray turning device in one embodiment of the utility model;

[0020] Figure 2 This is a second three-dimensional structural schematic diagram of a novel material tray turning device in one embodiment of the utility model;

[0021] Figure 3 This is a partial structural schematic diagram of a novel material tray turning device in one embodiment of the utility model;

[0022] Figure 4 It is a partial side view of a novel material tray turning device in one embodiment of the utility model. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods:

[0024] like Figures 1 to 4 The embodiment of the utility model shown preferably provides a new type of material tray turning device, including a frame 1, a conveyor belt 2 is arranged on the frame 1, a moving seat 3 and a moving member 4 that can drive the moving seat 3 to move closer to or away from the conveyor belt 2 are respectively arranged on the frame 1, a lifting seat 5 and a first cylinder 6 that can drive the lifting seat 5 to move up and down are respectively arranged on the moving seat 3, a rotating seat 7 is arranged on the lifting seat 5 through a rotating shaft, a clamping member 8 that can clamp the material tray in the conveyor belt 2 is arranged on the rotating seat 7, and a spraying device 9 is arranged on the frame 1 above the lifting seat 5; wherein, a transmission structure 10 that can drive it to rotate is arranged on the rotating seat 7, and a first driving member 11 and a second driving member 12 are respectively arranged on the frame 1, and the transmission structure 10 can move with the moving seat 3 and respectively engage and disengage with the first driving member 11 and the second driving member 12 in sequence to drive the rotating seat 7 to rotate.

[0025] The moving seat is driven to move by the moving member, so that the clamping member and the rotating seat move accordingly and the baking tray on the conveyor belt is clamped by the clamping member, and then the baking tray is moved and transported to the bottom of the spray cleaning device by the resetting of the moving member. At this time, the transmission structure on the rotating seat is connected with the second driving member because it moves with the moving seat. The second driving member drives the rotating seat to swing back and forth up and down, and then the baking tray in the clamping member can swing back and forth up and down accordingly. Combined with the high-pressure spraying of the spray cleaning device, the cleaning cleanliness of the baking tray is effectively increased, and the cleaning efficiency of the baking tray is increased;

[0026] When the baking tray is cleaned, the moving component drives the moving seat to move, and combines with the first cylinder to move with the lifting seat to move the cleaned baking tray to move and reset above the conveyor belt. At this time, the transmission structure on the rotating seat moves accordingly to disengage the transmission connection with the second driving component, and cooperates with the first driving component for transmission connection, so as to realize the transmission clutch of the transmission component and the second driving component with the first driving component in sequence, and then the rotating seat is driven by the first driving component to rotate 180 degrees, so that the clamping component is loosened after the cleaned baking tray is turned over, so that the turned baking tray falls onto the conveyor belt and is transported to the next station for subsequent drying.

[0027] Furthermore, the transmission structure 10 includes a gear 13 fixedly disposed on a rotating shaft, a rack 14 that can mesh with the gear 13 is movably disposed on one side of the rotating seat 7, a first fixed shaft 15 is disposed on one side of the rack 14, and a second fixed shaft 16 is disposed on one side of the gear 13.

[0028] Furthermore, the first driving member 11 includes a second cylinder 21 disposed on the frame 1, and a first moving block 22 disposed on the driving shaft of the second cylinder 21. The first moving block 22 can reciprocate along the length direction of the rack 14 through the second cylinder 21. A vertical guide groove 23 is formed through the first moving block 22, and the first fixed shaft 15 is movably disposed in the vertical guide groove 23. Specifically, when the moving seat is driven by the moving member to move toward the conveyor belt, the first fixed shaft moves accordingly and is plugged into the vertical guide groove of the first moving block. Due to the setting of the vertical guide groove, the first fixed shaft can also move up and down when moving up and down with the lifting seat. At this time, the first moving block is driven by the second cylinder to move, so that the rack moves horizontally, and then the rack movement drives the gear to rotate, so as to drive the rotating seat to rotate 180 degrees with the gear, so as to realize the flipping of the baking tray.

[0029] Furthermore, the second driving member 12 includes a third cylinder 24 arranged on the frame 1, and a second movable block 25 arranged on the driving shaft of the third cylinder 24, the second movable block 25 can be moved up and down relative to the frame 1 through the third cylinder 24, a transverse guide groove 26 is penetrated by the second movable block 25, and the second fixed shaft 16 is movably arranged in the transverse guide groove 26; and when the first fixed shaft 15 is located in the vertical guide groove 23, the second fixed shaft 16 and the transverse guide groove 26 are in a disengaged state, conversely, when the second fixed shaft 16 is located in the transverse guide groove 26, the first fixed shaft 15 and the vertical guide groove 23 are in a disengaged state.

[0030] Specifically, when the moving seat is driven by the moving component to move away from the conveyor belt, the second fixed shaft on one side of the gear moves accordingly and is inserted into the transverse guide groove of the second moving block, and at this time, the first fixed shaft synchronously moves out of the transmission cooperation with the vertical guide groove in the first moving block, and then the second moving block is driven up and down by the third cylinder, so that the second fixed shaft reciprocates in the transverse guide groove, thereby causing the gear to swing back and forth, thereby driving the baking tray in the clamping component to swing back and forth, and cooperating with the spray cleaning device to realize high-pressure washing of the baking tray at different angles, so as to clean the inner corners of the baking tray.

[0031] Further, the moving member 4 includes a screw 41 and a guide shaft 42 respectively arranged on the frame 1, the screw 41 is rotatably arranged on the frame 1, a motor 43 capable of driving the screw 41 to rotate is arranged on the frame 1, the moving seat 3 is placed on the guide shaft 42 through a linear bearing sleeve, and the moving seat 3 is threadedly connected with the screw 41. Specifically, the screw is driven to rotate by the motor so that the moving seat reciprocates along the axial direction of the screw and the guide shaft.

[0032] Furthermore, the clamping member 8 comprises two fourth cylinders 81 symmetrically arranged on the rotating seat 7, and clamping plates 82 are respectively arranged on the driving shafts of the two fourth cylinders 81. Specifically, the clamping plates are driven by the two fourth cylinders to move relatively closer or farther, so as to clamp the baking tray on the conveyor belt.

[0033] Furthermore, the spraying device 9 comprises a water storage tank 91 and a plurality of high-pressure nozzles 92 arranged at the lower side of the water storage tank 91. Specifically, a water pump and a pipeline are built into the water storage tank so that the water storage tank supplies water to the high-pressure nozzles.

[0034] Furthermore, a water collecting tank 93 is provided on the frame 1 below the water storage tank 91, so as to facilitate the recovery of sewage.

[0035] Furthermore, the lifting seat 5 is provided with a primary arc guide groove 71 which is co-centrically arranged therewith, and the second fixed shaft 16 is inserted into the primary arc guide groove 71, so as to realize the avoiding and giving way of the lifting seat.

[0036] Furthermore, one side of the rack 14 is concave with a dovetail groove along its length direction, and one side of the rotating seat 7 is laterally convex with a guide rail 99 that matches the dovetail groove, thereby achieving guided movement of the rack.

[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A novel tray turning device, comprising a frame (1), on which a conveyor belt (2) is arranged, characterized in that: The frame (1) is provided with a movable seat (3) and a movable member (4) capable of driving the movable seat (3) to move closer to or farther from the conveyor belt (2) in a straight line; the movable seat (3) is provided with a lifting seat (5) and a first cylinder (6) capable of driving the lifting seat (5) to move up and down; the lifting seat (5) is provided with a rotating seat (7) rotatably arranged via a rotating shaft; the rotating seat (7) is provided with a clamping member (8) capable of clamping a material tray in the conveyor belt (2); and a spray cleaning device (9) is provided on the frame (1) above the lifting seat (5); The rotating seat (7) is provided with a transmission structure (10) capable of driving the rotating seat (7) to rotate, and the frame (1) is provided with a first driving member (11) and a second driving member (12) respectively. The transmission structure (10) can move with the movable seat (3) and can be respectively engaged and disengaged with the first driving member (11) and the second driving member (12) in sequence to drive the rotating seat (7) to rotate.

2. A novel tray turning device according to claim 1, characterized in that: The transmission structure (10) comprises a gear (13) fixedly arranged on a rotating shaft, a rack (14) which can mesh with the gear (13) is movably arranged on one side of the rotating seat (7), a first fixed shaft (15) is arranged on one side of the rack (14), and a second fixed shaft (16) is arranged on one side of the gear (13).

3. A novel tray turning device according to claim 2, characterized in that: The first driving member (11) comprises a second cylinder (21) arranged on the frame (1), and a first moving block (22) arranged on the driving shaft of the second cylinder (21); the first moving block (22) can reciprocate along the length direction of the rack (14) through the second cylinder (21); a vertical guide groove (23) is formed through the first moving block (22); and the first fixed shaft (15) is movably arranged in the vertical guide groove (23).

4. A novel tray turning device according to claim 3, characterized in that: The second driving member (12) comprises a third cylinder (24) arranged on the frame (1), and a second moving block (25) arranged on a driving shaft of the third cylinder (24); the second moving block (25) can be moved up and down relative to the frame (1) by means of the third cylinder (24); a transverse guide groove (26) is formed through the second moving block (25); and the second fixed shaft (16) is movably arranged in the transverse guide groove (26); When the first fixed shaft (15) is located in the vertical guide groove (23), the second fixed shaft (16) and the transverse guide groove (26) are in a disengaged state; conversely, when the second fixed shaft (16) is located in the transverse guide groove (26), the first fixed shaft (15) and the vertical guide groove (23) are in a disengaged state.

5. A novel tray turning device according to claim 1, characterized in that: The moving member (4) comprises a screw (41) and a guide shaft (42) respectively arranged on the frame (1); the screw (41) is rotatably arranged on the frame (1); a motor (43) capable of driving the screw (41) to rotate is arranged on the frame (1); the moving seat (3) is placed on the guide shaft (42) via a linear bearing sleeve, and the moving seat (3) is threadedly connected to the screw (41).

6. A novel tray turning device according to claim 1, characterized in that: The clamping component (8) comprises two fourth cylinders (81) symmetrically arranged on the rotating seat (7), and clamping plates (82) are respectively arranged on the driving shafts of the two fourth cylinders (81).

7. A novel tray turning device according to claim 1, characterized in that: The spray washing device (9) comprises a water storage tank (91) and a plurality of high-pressure spray heads (92) arranged on the lower side of the water storage tank (91).

8. A novel tray turning device according to claim 7, characterized in that: A water collecting tank (93) is arranged on the frame (1) below the water storage tank (91).

9. A novel tray turning device according to claim 2, characterized in that: The lifting seat (5) is provided with a primary arc guide groove (71) co-centrically arranged therewith, and the second fixed shaft (16) is inserted into the primary arc guide groove (71).

10. A novel tray turning device according to claim 2, characterized in that: One side of the rack (14) is concave with a dovetail groove along its length direction, and one side of the rotating seat (7) is laterally convex with a guide rail (99) that matches the dovetail groove.