Flushing device for disassembling waste battery
By designing a flushing device for dismantling waste batteries using multiple cleaning and secondary flushing of sprayers, the problem of single high-pressure water flushing method and poor cleaning effect in the prior art is solved, and efficient cleaning of waste battery fragments is achieved.
Patent Information
- Application Number
- CN202421511889.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During the disassembly of existing waste batteries, the high-pressure water flushing method is single, the cleaning effect is poor, and it is difficult to effectively remove stains on battery debris.
A flushing device for disassembly of used batteries was designed, and a combination of multiple cleaning and secondary flushing of the sprayer was adopted. The device includes a dipping sink, a lifting mechanism, a mesh barrel, a mesh chain conveyor and a sprayer. The mesh barrel is lifted and lowered by a lifting mechanism, and multiple cleanings are performed using the immersion sink, and a secondary flush is performed through the sprayer.
Multiple cleaning and secondary rinsing of used battery fragments has been achieved, which significantly improves the cleaning effect and ensures thorough cleaning of battery fragments.
Smart Images

Figure CN222789970U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of waste battery recycling equipment, in particular to a flushing device for disassembling waste batteries. Background Art
[0002] Batteries are a type of device that can be seen everywhere in daily life, from small Bluetooth headsets, mobile phones, and mobile power supplies to large electric vehicles. Batteries are divided into ternary lithium batteries, lithium iron phosphate batteries, and lead-acid batteries. Lead-acid batteries are chemically stable batteries with the following working principle: during the discharge process, the lead dioxide at the positive electrode reacts with sulfuric acid to generate lead sulfide and water, and the metallic lead at the negative electrode reacts with sulfuric acid. When the service life of the lead-acid battery is reached, it needs to be crushed and disassembled for reuse. After disassembly and crushing, the plastic needs to be rinsed to clean the plastic fragments. However, the existing flushing methods mostly use high-pressure water for flushing, and the cleaning method is single and the cleaning effect is poor. Therefore, it is particularly necessary to develop a flushing device for disassembling used batteries with good cleaning effect. Summary of the invention
[0003] The utility model aims to provide a flushing device for disassembling waste batteries, which has the advantage of good waste battery cleaning effect.
[0004] The technical solutions adopted are as follows:
[0005] A flushing device for dismantling waste batteries comprises a base, a immersion tank and a flushing unit are arranged on the base, a lifting mechanism is arranged in the immersion tank, a rotating shaft is arranged at the upper end of the lifting mechanism, the rotating shaft is connected to a supporting frame, a net cylinder with an upper end opening is arranged in the supporting frame, the flushing unit comprises a frame, a net chain conveyor belt is arranged on the frame, the immersion tank is arranged at the entrance of the net chain conveyor belt, a water collecting tank with an upper end opening is arranged on the inner side of the net chain conveyor belt, and a sprayer is arranged above the net chain conveyor belt.
[0006] Preferably, a support shaft rotatably connected to the support frame is vertically arranged at the lower end of the net cylinder, an outer gear ring is arranged at the upper end of the net cylinder, a drive motor is arranged on the side of the support frame, and the drive motor is provided with a gear meshing with the outer gear ring.
[0007] Preferably, the lifting mechanism comprises a fixed seat and a plurality of vertically extending hydraulic telescopic rods, the fixed seat is fixedly connected to the upper end of each hydraulic telescopic rod, and the rotating shaft is rotatably connected to the fixed seat.
[0008] Preferably, a rotating motor is provided on the fixing seat, and the rotating motor is coaxially fixedly connected with the rotating shaft.
[0009] Preferably, the upper end cover of the mesh cylinder is provided with an end cover.
[0010] Compared with the prior art, the beneficial effects are:
[0011] 1. Before the use of a sprayer to rinse the waste batteries, the utility model uses a lifting mechanism to control the lifting of the net cylinder, so that the waste battery fragments are washed multiple times in the immersion tank, and then the waste battery fragments are dumped onto the net chain conveyor belt, and then the sprayer is used for secondary washing, and the waste battery fragments are washed multiple times, with good cleaning effect.
[0012] 2. The upper end of the net cylinder of the utility model is provided with an outer gear ring, and the side of the support frame is provided with a driving motor, and the driving motor is provided with a gear meshing with the outer gear ring. The rotating net cylinder is used to drive the waste battery fragments to be cleaned, and the cleaning effect is good.
[0013] 3. The utility model has a rotating motor on the fixed seat, which is coaxially fixedly connected with the rotating shaft. The rotating motor drives the rotating shaft to rotate, thereby controlling the rotation of the support frame and the net cylinder, so that the waste battery fragments in the net cylinder are dumped onto the net chain conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of a washing device for dismantling waste batteries in the utility model.
[0015] Figure 2 yes Figure 1 The structural diagram of the enlarged part is shown in the figure.
[0016] In the figure: 1. base, 2. immersion tank, 3. drain valve, 4. lifting mechanism, 5. rotating shaft, 6. support frame, 7. net cylinder, 8. support shaft, 9. outer gear ring, 10. drive motor, 11. gear, 12. frame, 13. net chain conveyor belt, 14. water collection tank, 15. sprinkler, 16. end cover. DETAILED DESCRIPTION
[0017] The present invention will be further described below in conjunction with specific embodiments. Figure 1 to Figure 2 As shown:
[0018] Embodiment 1: A flushing device for disassembling waste batteries, comprising a base 1, on which a leaching tank 2 and a flushing unit are arranged, a drain valve 3 is arranged at the lower end of the leaching tank 2, a lifting mechanism 4 is arranged in the leaching tank 2, a rotating shaft 5 is arranged at the upper end of the lifting mechanism 4, the rotating shaft 5 is connected to a support frame 6, a net cylinder 7 with an upper end opening is arranged in the support frame 6, and the lifting mechanism 4 drives the support frame 6 and the net cylinder 7 to rise through the rotating shaft 5.
[0019] The flushing unit includes a frame 12, on which a mesh chain conveyor 13 is arranged. The mesh chain conveyor 13 is a prior art and will not be described in detail here. The immersion tank 2 is arranged at the entrance of the mesh chain conveyor 13, and a water collecting tank 14 with an upper end opening is arranged inside the mesh chain conveyor 13. A sprayer 15 is arranged above the mesh chain conveyor 13, and the sprayer 15 is connected to a high-pressure water supply mechanism. The water collecting tank 14 is used to collect water and impurities flowing down from the mesh chain conveyor 13.
[0020] The leaching tank 2 is filled with water, and the waste battery fragments are placed in the net cylinder 7. The lifting mechanism 4 controls the lifting of the net cylinder 7, so that the waste battery fragments are washed multiple times using the leaching tank 2, and then the net cylinder 7 is controlled to rise and leave the leaching tank 2, and then the support frame 6 is rotated to dump the waste battery fragments into the net chain conveyor belt 13, and then the sprayer 15 is used for secondary washing.
[0021] Embodiment 2: A flushing device for disassembling waste batteries, comprising a base 1, on which a leaching tank 2 and a flushing unit are arranged, a drain valve 3 is arranged at the lower end of the leaching tank 2, a lifting mechanism 4 is arranged in the leaching tank 2, a rotating shaft 5 is arranged at the upper end of the lifting mechanism 4, the rotating shaft 5 is connected to a support frame 6, a net cylinder 7 with an upper end opening is arranged in the support frame 6, and the lifting mechanism 4 drives the support frame 6 and the net cylinder 7 to rise through the rotating shaft 5.
[0022] The lifting mechanism 4 includes a fixed seat and a plurality of hydraulic telescopic rods extending vertically. The fixed seat is fixedly connected to the upper ends of the hydraulic telescopic rods. The rotating shaft 5 is rotatably connected to the fixed seat. A rotating motor is provided on the fixed seat. The rotating motor is coaxially fixedly connected to the rotating shaft 5. The rotating motor drives the rotating shaft 5 to rotate, thereby controlling the rotation of the support frame 6 and the net cylinder 7, so as to facilitate dumping the waste battery fragments in the net cylinder 7 onto the net chain conveyor belt 13. The upper end cover of the net cylinder 7 is provided with an end cover 16. The end cover 16 prevents the waste battery fragments from being thrown out during the rotation of the net cylinder 7.
[0023] A support shaft 8 rotatably connected to the support frame 6 is vertically arranged at the lower end of the net cylinder 7, an outer gear ring 9 is arranged at the upper end of the net cylinder 7, a driving motor 10 is arranged on the side of the support frame 6, and the driving motor 10 is provided with a gear 11 meshing with the outer gear ring 9. The rotating net cylinder 7 drives the waste battery fragments to be cleaned in the leaching tank 2, and the cleaning effect is good.
[0024] The flushing unit includes a frame 12, on which a mesh chain conveyor 13 is arranged. The mesh chain conveyor 13 is a prior art and will not be described in detail here. The immersion pool 2 is arranged at the entrance of the mesh chain conveyor 13, and a water collecting pool 14 with an upper end opening is arranged on the inner side of the mesh chain conveyor 13. A sprayer 15 is arranged above the mesh chain conveyor 13, and the sprayer 15 is connected to a high-pressure water supply mechanism. The water collecting pool 14 is used to collect water and impurities flowing down from the mesh chain conveyor 13.
[0025] The specific working process is as follows: pour clean water into the immersion tank 2, place the waste battery fragments into the net tube 7 and cover the end cover 16, the lifting mechanism 4 controls the net tube 7 to be lowered and immersed in water, start the drive motor 10 to rotate the electric net tube 7, so as to use the immersion tank 2 to clean the waste battery fragments, and then control the net tube 7 to rise and leave the immersion tank 2, and then use the rotating motor to rotate the support frame 6 to dump the waste battery fragments into the net chain conveyor belt 13, the waste battery fragments move on the net chain conveyor belt 13, the sprayer 15 performs secondary flushing on the waste battery fragments, and the water generated by the flushing is collected by the collection tank 14.
[0026] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A flushing device for dismantling waste batteries, characterized in that: It includes a base, on which are arranged an immersion tank and a flushing unit, a lifting mechanism is arranged in the immersion tank, a rotating shaft is arranged at the upper end of the lifting mechanism, the rotating shaft is connected to a supporting frame, a net cylinder with an upper end opening is arranged in the supporting frame, and the flushing unit includes a frame, on which is arranged a net chain conveyor belt, the immersion tank is arranged at the entrance of the net chain conveyor belt, a water collecting tank with an upper end opening is arranged on the inner side of the net chain conveyor belt, and a sprayer is arranged above the net chain conveyor belt.
2. A flushing device for dismantling used batteries as claimed in claim 1, characterized in that: The lower end of the net cylinder is vertically provided with a support shaft rotatably connected to the support frame, the upper end of the net cylinder is provided with an outer gear ring, and the side of the support frame is provided with a driving motor, and the driving motor is provided with a gear meshing with the outer gear ring.
3. A flushing device for dismantling used batteries as claimed in claim 1, characterized in that: The lifting mechanism comprises a fixed seat and a plurality of hydraulic telescopic rods extending vertically, the fixed seat is fixedly connected to the upper ends of the hydraulic telescopic rods, and the rotating shaft is rotatably connected to the fixed seat.
4. A flushing device for dismantling used batteries as claimed in claim 3, characterized in that: The fixing seat is provided with a rotating motor, which is coaxially fixedly connected with the rotating shaft.
5. A flushing device for dismantling used batteries as claimed in claim 1, characterized in that: The upper end cover of the net cylinder is provided with an end cover.