Anti-blocking sand removal device for sand suction pump pipeline

By designing a sand removal device for sand pumping pipes including support plates, connecting rods, motors, sprockets and push rods, the problem of inconvenience in using the drive structure of the existing device is solved, and the device is simple to install and efficient sand removal is achieved.

CN222790068UActive Publication Date: 2025-04-25NINGXIA SHUITOU HONGSIBAO WATER CO LTD
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Patent Information

Application Number
CN202421322607.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-25
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The driving structure of the existing sand pump pipe sand removal device is inconvenient to use, it is complicated to operate and needs to press the moving wheel to enter the pipe.

Method used

A device including a support plate, a connecting rod, a motor, a sprocket and a push rod is designed. Through the cooperation of the push rod and a spring, the push rod can directly extend out and squeeze the inner wall of the pipe, allowing the device to enter the pipe, and drive the chain to rotate through the motor, driving the support plate and the side plate to move, and the crushing rod crushes the sand and gravel.

Benefits of technology

The device is easily installed and efficient sand removal. The push rod provides greater thrust and good support, and the sand removal process is more stable and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-blocking sand removal device for a sand suction pump pipeline, and relates to the technical field of pipeline sand removal. The anti-blocking sand suction pump pipeline sand removing device comprises a supporting plate, a connecting rod is rotationally connected to one side of the supporting plate, a motor is installed on the side, close to the connecting rod, of the supporting plate, chain wheels are arranged on the outer surface of a motor output shaft and the outer surface of the connecting rod, and through the arrangement of a push rod, a spring and other structures, when the device is not used, the push rod is in a contracted state, and the device can be directly placed in a pipeline; the output end of the push rod extends outwards and extrudes the inner wall of the pipeline, so that the push rod rotates in the direction away from the supporting plate, and meanwhile, the push rod can push the supporting plate, so that the supporting plate and the side plate move towards gravel in the pipeline. And the device can be moved by stretching out and drawing back the push rod, and the structure is relatively simple.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline sand removal, in particular to an anti-blocking sand suction pump pipeline sand removal device. Background Art

[0002] Sand pumps are power equipment used for transportation. They are suitable for extracting various yellow sands, mineral sands, tailings slurries and other highly abrasive media in industrial and mining enterprises. The pipes used by sand pumps are often silted up by sand and soil. If they are not cleaned in time for a long time, the pipes will be seriously blocked.

[0003] The existing sand removal device can prevent the drill bit from getting stuck by the reciprocating contraction movement of the drill bit. For example, Chinese patent application No. CN202121694546.3 discloses a wear-resistant sand pump pipeline dredging device, including an installation box, an installation chamber and a water chamber are provided in the installation box, a telescopic rod is arranged on the installation box, a moving component is arranged at the output end of the telescopic rod and is used for moving the installation box, a hollow shaft is slidably connected to the installation box, a diversion box is fixedly connected to the hollow shaft, and a drill bit is fixedly connected to the diversion box.

[0004] This device drives the moving wheel through a motor, so that the moving wheel drives the device to move, and at the same time, the moving wheel is squeezed by a sliding rod so that the moving wheel is close to the inner wall of the pipe. The structure is relatively complicated. At the same time, the moving wheel needs to be pressed each time before using the device so that the device can enter the pipe, which makes the operation inconvenient. Utility Model Content

[0005] Technical issues solved

[0006] In view of the deficiencies in the prior art, the utility model provides an anti-clogging sand suction pump pipeline sand removal device, which solves the problem of inconvenient use of a structure used to move a driving device.

[0007] Technical Solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a sand removal device for a sand suction pump pipeline that prevents blockage, comprising a support plate, one side of the support plate is rotatably connected to a connecting rod, a motor is installed on the side of the support plate close to the connecting rod, sprockets are provided on the output shaft of the motor and the outer surface of the connecting rod, the two sprockets are meshed with the same chain, a side plate is connected to the side of the connecting rod away from the support plate, two breaking rods are symmetrically connected to the side of the side plate away from the support plate, a plurality of push rods are provided on the side of the support plate away from the side plate, one end of the push rod close to the center of the support plate is rotatably connected to the support plate, and the side of the push rod close to the support plate is connected to the support plate through a spring.

[0009] Preferably, a plurality of mounting plates are connected to a side of the support plate away from the side plate, and a roller is rotatably connected to a side of the mounting plate away from the support plate.

[0010] Preferably, two nozzles are symmetrically connected to one side of the support plate close to the side plate, and one end of the nozzle away from the side plate is connected to a water pipe.

[0011] Preferably, a plurality of crushing knives are connected to a side of the side plate away from the support plate.

[0012] Preferably, the push rod output end is coated with rubber.

[0013] Preferably, a plurality of protrusions are provided on the outer surface of the breaker rod.

[0014] Preferably, a protective shell is connected to the side of the support plate close to the side plate.

[0015] Beneficial Effects

[0016] The utility model provides a sand removal device for a sand suction pump pipeline that is anti-clogging and has the following beneficial effects:

[0017] By setting up the push rod, spring and other structures, when the device is not in use, the push rod is in a retracted state, and the device can be directly placed in the pipeline. The output end of the push rod extends outward and squeezes the inner wall of the pipeline, so that the push rod rotates in the direction away from the support plate. At the same time, the push rod will push the support plate to move the support plate and the side plate toward the sand and gravel in the pipeline. Compared with the prior art, the device is driven by extrusion to generate a larger thrust. The push rod can provide better support during the sand removal process, which is beneficial for the device to perform sand removal operations. The device can be moved by extending and retracting the push rod, and the structure is relatively simple. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the mounting plate of the utility model;

[0020] Figure 3 This is a schematic diagram of the internal structure of the protective shell of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the breaker rod of the utility model;

[0022] Figure 5 This is a schematic diagram of the spring structure of the utility model.

[0023] In the figure: 1. support plate; 2. connecting rod; 3. motor; 4. chain; 5. side plate; 6. breaking rod; 7. push rod; 8. spring; 9. mounting plate; 10. roller; 11. nozzle; 12. water pipe; 13. breaking knife; 14. bump; 15. protective shell. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5 The utility model provides a technical solution: a sand removal device for a sand suction pump pipeline that prevents clogging, comprising a support plate 1, a connecting rod 2 being rotatably connected to one side of the support plate 1, a motor 3 being installed on the side of the support plate 1 close to the connecting rod 2, a sprocket being arranged on the output shaft of the motor 3 and the outer surface of the connecting rod 2, two sprockets being meshed with the same chain 4, a side of the connecting rod 2 being connected to a side plate 5 away from the support plate 1, two breaking rods 6 being symmetrically connected to the side of the side plate 5 away from the support plate 1, a plurality of push rods 7 being arranged on the side of the support plate 1 away from the side plate 5, one end of the push rod 7 close to the center of the support plate 1 being rotatably connected to the support plate 1, the side of the push rod 7 close to the support plate 1 being connected to the support plate 1 through a spring 8, the push rod 7 being inclined in a direction away from the support plate 1, the breaking rod 6 being located on the outer side of the surface of the side plate 5, the output end of the push rod 7 being oriented in a direction away from the center of the support plate 1, and the push rod 7 being a hydraulic cylinder.

[0026] During operation, the device is placed in the pipeline, the output shaft of the push rod 7 extends out and squeezes the inner wall of the pipeline, so that the push rod 7 rotates away from the support plate 1, the spring 8 is stretched, and the push rod 7 squeezes and pushes the support plate 1, so that the support plate 1 and the side plate 5 move, and the motor 3 drives the chain 4 to rotate, so that the connecting rod 2 rotates and drives the side plate 5 to rotate, so that the breaker rod 6 breaks the sand and gravel. Since the breaker rod 6 is located on the outside of the surface of the side plate 5, the breaker rod 6 can break the adhesion between the sand and gravel and the pipeline, which is conducive to the sand and gravel falling off the pipeline. The push rod 7 contracts, and the spring 8 pulls the push rod 7 back to the initial angle so that the push rod 7 can push the support plate 1 again.

[0027] See also Figure 1-5 The utility model provides a technical solution: a plurality of mounting plates 9 are connected to the side of the support plate 1 away from the side plate 5, and a roller 10 is rotatably connected to the side of the mounting plate 9 away from the support plate 1.

[0028] During operation, through the arrangement of the mounting plate 9 and the roller 10, when the support plate 1 moves, the roller 10 will rotate along the inner wall of the pipe, thereby supporting the support plate 1 and making the movement process of the support plate 1 more stable.

[0029] See also Figure 1-5 The utility model provides a technical solution: two nozzles 11 are symmetrically connected to one side of the support plate 1 close to the side plate 5 , and a water pipe 12 is connected to one end of the nozzle 11 away from the side plate 5 , and the water pipe 12 extends in a direction away from the side plate 5 .

[0030] During operation, water is injected into the water pipe 12 through an external water pump, so that the nozzle 11 sprays water toward the sand and gravel in the pipe, which is beneficial for the crushing rod 6 to crush the sand and gravel.

[0031] See also Figure 1-5 The utility model provides a technical solution: a plurality of crushing knives 13 are connected to the side of the side plate 5 away from the support plate 1.

[0032] During operation, the crushing blade 13 can crush the sand and gravel near the center of the pipeline through the setting of the crushing blade 13, thereby improving the sand removal efficiency of the device.

[0033] See also Figure 1-5 The utility model provides a technical solution: the output end of the push rod 7 is covered with rubber.

[0034] During operation, the friction between the output end of the push rod 7 and the inner wall of the pipe can be increased by setting the rubber, which is beneficial for the push rod 7 to push the support plate 1.

[0035] See also Figure 1-5 The utility model provides a technical solution: a plurality of protrusions 14 are provided on the outer surface of the breaker rod 6 , and spaces are left between the plurality of protrusions 14 .

[0036] During operation, the surface of the breaker bar 6 is made rougher by the arrangement of the protrusions 14 , which can improve the crushing effect of the breaker bar 6 on sand and gravel.

[0037] See also Figure 1-5 The utility model provides a technical solution: a protective shell 15 is connected to the side of the support plate 1 close to the side plate 5, the connecting rod 2 passes through the protective shell 15, and the motor 3 and the chain 4 are located inside the protective shell 15.

[0038] During operation, the protective shell 15 can protect the motor 3 and the chain 4 to prevent sand and gravel from splashing onto the motor 3 and the chain 4 .

[0039] In summary, the device is placed in the pipeline, the output shaft of the push rod 7 extends out and squeezes the inner wall of the pipeline, so that the push rod 7 rotates away from the support plate 1, the spring 8 is stretched, and the push rod 7 squeezes and pushes the support plate 1, so that the support plate 1 and the side plate 5 move, and the motor 3 drives the chain 4 to rotate, so that the connecting rod 2 rotates and drives the side plate 5 to rotate, so that the breaker rod 6 breaks the sand and gravel, and water is injected into the water pipe 12 through an external water pump, so that the nozzle 11 sprays water to the sand and gravel in the pipeline, which is beneficial for the breaker rod 6 to break the sand and gravel. Since the breaker rod 6 is located on the outside of the surface of the side plate 5, the breaker rod 6 can break the adhesion between the sand and gravel and the pipeline, which is beneficial for the sand and gravel to fall off the pipeline, and the push rod 7 contracts, and the spring 8 pulls the push rod 7 back to the initial angle so that the push rod 7 can push the support plate 1 again.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An anti-clogging sand suction pump pipeline sand removal device, comprising a support plate (1), characterized in that: One side of the support plate (1) is rotatably connected to a connecting rod (2), a motor (3) is installed on the side of the support plate (1) close to the connecting rod (2), a sprocket is provided on the output shaft of the motor (3) and the outer surface of the connecting rod (2), and the two sprockets are meshed with the same chain (4), the side of the connecting rod (2) away from the support plate (1) is connected to a side plate (5), and the side of the side plate (5) away from the support plate (1) is symmetrically connected to two crushing rods (6), and a plurality of push rods (7) are provided on the side of the support plate (1) away from the side plate (5), one end of the push rod (7) close to the center of the support plate (1) is rotatably connected to the support plate (1), and the side of the push rod (7) close to the support plate (1) is connected to the support plate (1) through a spring (8).

2. The anti-clogging sand suction pump pipeline sand removal device according to claim 1 is characterized by: The support plate (1) is connected to a plurality of mounting plates (9) on one side away from the side plate (5), and the mounting plate (9) is rotatably connected to a roller (10) on one side away from the support plate (1).

3. The anti-clogging sand suction pump pipeline sand removal device according to claim 1 is characterized by: The support plate (1) is symmetrically connected to one side close to the side plate (5) with two nozzles (11), and one end of the nozzle (11) away from the side plate (5) is connected to a water pipe (12).

4. The anti-clogging sand suction pump pipeline sand removal device according to claim 1 is characterized by: A plurality of crushing knives (13) are connected to the side of the side plate (5) away from the support plate (1).

5. The anti-clogging sand suction pump pipeline sand removal device according to claim 1 is characterized by: The output end of the push rod (7) is covered with rubber.

6. The anti-clogging sand suction pump pipeline sand removal device according to claim 1 is characterized by: The outer surface of the crushing rod (6) is provided with a plurality of protrusions (14).

7. The anti-clogging sand suction pump pipeline sand removal device according to claim 1 is characterized by: The support plate (1) is connected to a protective shell (15) on one side close to the side plate (5).

Citation Information

Patent Citations

  • Wear-resistant sand pump pipeline dredging device

    CN215314478U