Blending CIP automatic quantitative cleaning device
By using electromagnetic flowmeter and PLC program to control flow in the CIP cleaning system, the flow inaccuracy caused by manual control is solved, and the electromagnetic flowmeter is protected by the box, stable and automatic cleaning flow control and equipment safety are achieved.
Patent Information
- Application Number
- CN202421368038.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-17
AI Technical Summary
In the existing CIP cleaning system, manual butterfly valve controls the flow rate and cannot automatically monitor the flow rate, resulting in inaccurate cleaning flow rate and risk of poor cleaning or waste of energy. At the same time, exposed electromagnetic flowmeters are susceptible to damage.
Design a CIP automatic quantitative cleaning device, adopts an electromagnetic flowmeter for flow monitoring, and controls the pump body output flow through a PLC program to ensure the stability of the cleaning flow and real-time monitoring. At the same time, the electromagnetic flowmeter is installed in the box to provide protection and operating position.
Automatic monitoring and control of CIP cleaning flow is realized, which avoids poor cleaning or waste of energy caused by inaccurate flow, and protects the electromagnetic flowmeter through the box to prevent damage.
Smart Images

Figure CN222790078U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flow control, in particular to a CIP automatic quantitative cleaning device. Background Art
[0002] The CIP cleaning flow control for the sterile tank is controlled by a manual butterfly valve. During CIP cleaning, the opening of the manual butterfly valve needs to be manually adjusted to control the flow rate. The flow meter is a pointer flow meter and cannot automatically monitor the flow rate. There is a risk of poor cleaning due to inaccurate cleaning flow.
[0003] At present, electromagnetic flowmeters can be installed on the CIP system, frequency converters can be installed on the CIP supply pumps, and the PLC program can be rewritten to automatically adjust the output of the supply pumps for different target cleaning tanks and different cleaning media during CIP cleaning to stabilize the cleaning flow rate, and to achieve real-time monitoring of the cleaning flow rate to ensure the CIP cleaning effect and avoid poor cleaning due to too low flow or energy waste due to excessive flow. However, the installed electromagnetic flowmeter is installed in an exposed structure without external protection devices, and is easily damaged by collisions and other reasons. Utility Model Content
[0004] The utility model aims to provide a CIP automatic quantitative cleaning device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a CIP automatic quantitative cleaning device, comprising an electromagnetic flowmeter, a box body and a box door, characterized in that an electromagnetic flowmeter is arranged in the middle of the interior of the box body, the top end of the electromagnetic flowmeter is connected to one end of a first pipe through a first flange, the bottom end of the electromagnetic flowmeter is connected to one end of a second pipe through a second flange, the other end of the second pipe is connected to the output end of a pump body, and a box door is arranged on the external front surface of the box body, and the box door is rotatably installed on the external front surface of the box body through hinges.
[0006] When using a CIP automatic quantitative cleaning device in the technical solution, its pump body draws liquid into it through the third pipe, transports it to the inside of the electromagnetic flowmeter through the second pipe, transmits it to the inside of the first pipe through the inside of the electromagnetic flowmeter, and finally transports it to the inside of the tank to be cleaned through the first pipe. Its electromagnetic flowmeter will be controlled by a PLC program pre-programmed by the staff to monitor the cleaning flow in real time to ensure the CIP cleaning effect and avoid poor cleaning caused by too low flow or energy waste caused by too large flow. The electromagnetic flowmeter installed in the box can be protected by the box to prevent erosion by external objects such as dust and liquids and damage caused by collisions.
[0007] Preferably, a fixed lock is fixed at one end of the box door. The installation of the fixed lock allows the box door to be fixedly closed to prevent non-staff from opening it without authorization, while the installation of the box door allows staff to open it to debug the electromagnetic flowmeter installed in the box, providing an operating position.
[0008] Preferably, a visual window is embedded in the middle of the box door. The installation of the visual window allows the staff to directly see the current status of the electromagnetic flowmeter installed in the box without opening the box door, which has a clear and direct effect.
[0009] Preferably, the input end of the pump body is connected to a third pipe. Through the cooperation of the third pipe, the pump body and the second pipe, the liquid can be pumped into the interior of the electromagnetic flowmeter, achieving an active pumping effect.
[0010] Preferably, the four corners of the outer rear surface of the box body are provided with fixing blocks, the fixing blocks are provided with fixing holes, and screws are inserted into the fixing holes. Through the cooperation of the fixing blocks, the fixing holes and the screws, the utility model can be fixedly installed at the position to be installed, achieving the effect of tightening the screws to fix the installation.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. The utility model installs an electromagnetic flowmeter between the first pipeline and the second pipeline, controls the flow rate delivered by the pump body through the compiled PLC program, monitors the cleaning flow rate in real time, ensures the CIP cleaning effect, avoids poor cleaning caused by too low flow rate or energy waste caused by too large flow rate, and its electromagnetic flowmeter is installed inside the box, which can provide it with an installation position and a protection position. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the main internal structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the main appearance structure of the utility model;
[0015] Figure 3 It is a schematic diagram of the top view of the appearance structure of the utility model.
[0016] In the figure: 1. first pipeline; 2. first flange; 3. electromagnetic flowmeter; 4. second flange; 5. box body; 6. second pipeline; 7. pump body; 8. third pipeline; 9. fixing lock; 10. visual window; 11. box door; 12. hinge; 13. screw; 14. fixing block; 15. fixing hole. DETAILED DESCRIPTION
[0017] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0018] Embodiment 1
[0019] like Figure 1 , Figure 2 and Figure 3 As shown, the utility model proposes a CIP automatic quantitative cleaning device, including an electromagnetic flowmeter 3, a box body 5 and a box door 11. The electromagnetic flowmeter 3 is arranged in the middle of the box body 5, the top end of the electromagnetic flowmeter 3 is connected to one end of the first pipe 1 through the first flange 2, the bottom end of the electromagnetic flowmeter 3 is connected to one end of the second pipe 6 through the second flange 4, the other end of the second pipe 6 is connected to the output end of the pump body 7, and the outer front surface of the box body 5 is provided with a box door 11, and the box door 11 is rotatably installed on the outer front surface of the box body 5 through a hinge 12.
[0020] The pump body 7 draws the liquid into the tank through the third pipe 8, transports it to the inside of the electromagnetic flowmeter 3 through the second pipe 6, transmits it to the inside of the first pipe 1 through the inside of the electromagnetic flowmeter 3, and finally transports it to the inside of the tank to be cleaned through the first pipe 1. The electromagnetic flowmeter 3 will be controlled by the PLC program compiled in advance by the staff to monitor the cleaning flow in real time to ensure the CIP cleaning effect and avoid poor cleaning due to too low flow or energy waste due to excessive flow. The electromagnetic flowmeter 3 installed in the box 5 can be protected by the box 5 to prevent erosion by external objects such as dust and liquids and damage due to collisions.
[0021] Embodiment 2
[0022] like Figure 1 , Figure 2 and Figure 3 As shown, the utility model proposes a CIP automatic quantitative cleaning device. Compared with the first embodiment, this embodiment also includes: a fixing lock 9 is fixed at one end of the box door 11, a visual window 10 is embedded in the middle of the box door 11, the input end of the pump body 7 is connected to the third pipe 8, and the four corners of the outer rear surface of the box body 5 are provided with fixing blocks 14, and the fixing blocks 14 are provided with fixing holes 15 inside, and screws 13 are inserted into the fixing holes 15.
[0023] In this embodiment, Figure 2 As shown, the installation of the fixed lock 9 allows the box door 11 to be fixedly closed to prevent non-staff from opening it without authorization, and the installation of the box door 11 allows staff to open it to debug the electromagnetic flowmeter 3 installed in the box body 5, providing an operating position;
[0024] like Figure 2 As shown, the installation of the viewing window 10 enables the staff to directly see the current status of the electromagnetic flowmeter 3 installed in the box body 5 without opening the box door 11, which has a clear and direct effect;
[0025] like Figure 1 and Figure 2 As shown, through the cooperation of the third pipe 8, the pump body 7 and the second pipe 6, the liquid can be pumped into the interior of the electromagnetic flowmeter 3, achieving the effect of active pumping;
[0026] like Figure 3 As shown, through the cooperation of the fixing block 14, the fixing hole 15 and the screw 13, the utility model can be fixedly installed at the position to be installed, achieving the effect of tightening the screw 13 to fix the installation.
[0027] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A CIP automatic quantitative cleaning device, comprising an electromagnetic flowmeter (3), a box body (5) and a box door (11), characterized in that: An electromagnetic flowmeter (3) is provided in the middle of the box body (5); the top end of the electromagnetic flowmeter (3) is connected to one end of the first pipe (1) via a first flange (2); the bottom end of the electromagnetic flowmeter (3) is connected to one end of the second pipe (6) via a second flange (4); the other end of the second pipe (6) is connected to the output end of the pump body (7); a box door (11) is provided on the external front surface of the box body (5); and the box door (11) is rotatably mounted on the external front surface of the box body (5) via a hinge (12).
2. The CIP automatic quantitative cleaning device according to claim 1, characterized in that: A fixed lock (9) is fixed to one end of the box door (11).
3. The CIP automatic quantitative cleaning device according to claim 1 is characterized in that: A visual window (10) is embedded in the middle of the box door (11).
4. The CIP automatic quantitative cleaning device according to claim 1 is characterized in that: The input end of the pump body (7) is connected to a third pipeline (8).
5. The CIP automatic quantitative cleaning device according to claim 1 is characterized in that: The four corners of the outer rear surface of the box body (5) are provided with fixing blocks (14), the inside of the fixing blocks (14) is provided with fixing holes (15), and screws (13) are inserted into the fixing holes (15).