Automatic copper wire winding machine
By designing an automated copper wire winding machine, the copper wire is dried and straightened by drying and tensioning mechanisms, and winding through the winding machine, the loose winding process caused by uneven drying and curvature of copper wire in the prior art is solved, and the winding quality is improved.
Patent Information
- Application Number
- CN202420749211.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing winding device has simple functions and cannot effectively solve the problem of loose winding process caused by surface-treated copper wire due to uneven drying and curvature, which affects the winding effect.
An automated copper wire winding machine is designed, including a processing machine and a winding machine. The processing machine includes a drying mechanism and a tensioning mechanism. The copper wire is dried through the drying mechanism, and the copper wire is straightened and preheated through the tensioning mechanism. The winding machine is responsible for winding operations.
The straightening, drying and winding operations of copper wire are realized. The multi-functional one machine can avoid loosening of the winding process caused by curvature of copper wire and improve the winding quality.
Smart Images

Figure CN222790194U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of copper wire processing, in particular to an automatic copper wire winding machine. Background Art
[0002] Copper wire refers to wire drawn from hot-rolled copper rods. It has good processing performance and good welding performance. It can be used for weaving mesh, cables, copper brush filters, etc.
[0003] After the copper wire is produced, it needs to be wound so that it can be rolled into multiple rolls for sale later, increasing its flexibility during use. During the winding process using the winding device, the tightness of the wire needs to be ensured, while also avoiding damage to the wire due to excessive tightening.
[0004] The existing winding device is generally connected with the copper wire surface treatment device and forms a copper wire processing line with it. However, the existing winding device is generally only equipped with a winding mechanism, and its function is relatively simple. Since some copper wire surfaces after surface treatment may be unevenly dried and have curvature, the utility model proposes an automatic copper wire winding machine, which can achieve straightening, drying and winding operations on the copper wire. The machine has multiple functions, which can avoid the loosening of the copper wire during the winding process due to curvature, thereby affecting the winding effect. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic copper wire winding machine to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automated copper wire winding machine, comprising a copper wire winding machine connected to the rear section of a copper wire surface processor, the copper wire winding machine being used to straighten, dry and reel the surface-treated copper wire, the copper wire winding machine comprising a processing machine and a winding machine connected front and back, wherein the processing machine comprises a machine base, a drying mechanism installed on the top of the machine base, and a tensioning mechanism installed on the front and rear sides of the machine base; the tensioning mechanism comprises a tensioning frame, a support rod, a tensioning roller and a conductor roller, wherein the tensioning frame is connected to the side end of the machine base, a support rod is provided on the bottom side of the tensioning frame, and a conductor roller is installed at the front end of the tensioning frame; the tensioning roller is hinged to the lower side of the front end of the tensioning frame by an electric hinge, and the external copper wire passes through the tensioning roller and the conductor roller and enters the drying mechanism.
[0007] Preferably, the drying mechanism comprises a drying hood and an electric heating tube, wherein the drying hood comprises a top cover plate and a breathable cover plate connected to both sides of the top cover plate, and the electric heating tube is installed on the inner side of the top cover plate.
[0008] Preferably, the copper wire passing through the inner side of the top cover plate is extended to the winding machine through the tensioning mechanism on the other side of the processing machine, and the winding machine includes anti-tilt feet, a winding frame and a winding roller.
[0009] Preferably, anti-tilt feet are installed at the four corners of the bottom side of the winding frame, and a winding roller driven by a servo winding motor is installed on the inner side of the winding frame.
[0010] Preferably, the tensioning frame is made of a metal material with good thermal conductivity, and the tensioning frame can conduct the heat of the drying mechanism and preheat the copper wire thereon.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model winding machine can realize the straightening, drying and winding operations of the copper wire. The machine has multiple functions and can avoid the loosening of the copper wire during the winding process due to the curvature, thereby affecting the winding effect, and further ensure the winding quality of the copper wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 It is a structural schematic diagram of the processing machine of the utility model.
[0015] In the figure: 1. machine base; 2. tensioning frame; 3. support rod; 4. tensioning roller; 5. conductor roller; 6. top cover plate; 7. breathable cover plate; 8. anti-tilt support foot; 9. winding frame; 10. winding roller. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0018] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0019] See also Figure 1-2 The utility model provides a technical solution: an automated copper wire winding machine, comprising a copper wire winding machine connected to the rear section of a copper wire surface processor, the copper wire winding machine is used to straighten, dry and reel the surface-treated copper wire, the copper wire winding machine comprises a processing machine and a winding machine connected front and back, wherein the processing machine comprises a machine seat 1, a drying mechanism installed on the top of the machine seat 1, and a tensioning mechanism installed on the front and rear sides of the machine seat 1; the tensioning mechanism comprises a tensioning frame 2, a support rod 3, a tensioning roller 4 and a wire roller 5, wherein the tensioning frame 2 is connected to the side end of the machine seat 1, a support rod 3 is provided on the bottom side of the tensioning frame 2 for support, and a wire roller 5 is installed at the front end of the tensioning frame 2; the tensioning roller 4 is hinged to the lower side of the front end of the tensioning frame 2 by an electric hinge, and the external copper wire passes through the tensioning roller 4 and the wire roller 5 and enters the drying mechanism.
[0020] In this embodiment, the drying mechanism includes a drying hood and an electric heating tube, wherein the drying hood includes a top cover plate 6 and a breathable cover plate 7 connected to both sides of the top cover plate 6, and the electric heating tube is installed inside the top cover plate 6.
[0021] In this embodiment, the copper wire passing through the inner side of the top cover plate 6 is extended to the winding machine through the tensioning mechanism on the other side of the processing machine. The winding machine includes an anti-tilt support foot 8, a winding frame 9 and a winding roller 10.
[0022] In this embodiment, anti-tilt feet 8 are installed at the four corners of the bottom side of the winding frame 9, and a winding roller 10 driven by a servo winding motor is installed inside the winding frame 9.
[0023] In this embodiment, the tensioning frame 2 is made of a metal material with good thermal conductivity. The tensioning frame 2 can conduct the heat of the drying mechanism and preheat the copper wire thereon.
[0024] In this embodiment, the above-mentioned winding machine can realize the straightening, drying and winding operations of the copper wire. One machine has multiple functions and can avoid the loosening of the copper wire during the winding process due to the curvature, thereby affecting the winding effect, and further ensure the winding quality of the copper wire.
[0025] It is worth noting that the entire device is controlled by a main control button. Since the device matched with the control button is a common device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automated copper wire winding machine, which is connected to the rear section of a copper wire surface treatment device, and is used to straighten, dry and reel the copper wire after surface treatment, characterized in that: The copper wire winding machine comprises a processing machine and a winding machine connected front and back, wherein the processing machine comprises a machine base (1), a drying mechanism installed on the top of the machine base (1), and a tensioning mechanism installed on the front and rear sides of the machine base (1); the tensioning mechanism comprises a tensioning frame (2), a support rod (3), a tensioning roller (4) and a conductor roller (5), wherein the tensioning frame (2) is connected to the side end of the machine base (1), the bottom side of the tensioning frame (2) is provided with a support rod (3), and the front end of the tensioning frame (2) is provided with a conductor roller (5); the tensioning roller (4) is hinged to the lower side of the front end of the tensioning frame (2) through an electric hinge, and the external copper wire passes through the tensioning roller (4) and the conductor roller (5) and enters the drying mechanism.
2. The automatic copper wire winding machine according to claim 1, characterized in that: The drying mechanism comprises a drying hood and an electric heating pipe, wherein the drying hood comprises a top cover plate (6) and a breathable cover plate (7) connected to both sides of the top cover plate (6), and the electric heating pipe is installed inside the top cover plate (6).
3. The automatic copper wire winding machine according to claim 2, characterized in that: The copper wire passing through the inner side of the top cover plate (6) is extended to a winding machine via a tensioning mechanism on the other side of the processing machine. The winding machine comprises an anti-tilt support foot (8), a winding frame (9) and a winding roller (10).
4. The automatic copper wire winding machine according to claim 3, characterized in that: Anti-tilt feet (8) are installed at the four corners of the bottom side of the winding frame (9), and a winding roller (10) driven by a servo winding motor is installed inside the winding frame (9).
5. The automatic copper wire winding machine according to claim 1, characterized in that: The tensioning frame (2) is made of a metal material with good thermal conductivity. The tensioning frame (2) can conduct the heat of the drying mechanism and preheat the copper wire thereon.