Mesh shaping device
By designing a mesh shaping device with mutually perpendicular pressing roller set and pushing components, the problem that the prior art cannot perform mutual perpendicular shaping of mesh in one processing is solved, and better plastic shaping effect and efficiency are achieved, and adapted to mesh of different specifications is achieved.
Patent Information
- Application Number
- CN202421403516.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing plastic shaping devices cannot perform plastic shaping on the mesh in two directions perpendicular to each other during one processing, resulting in poor plastic shaping effect and low efficiency.
A mesh shaping device is designed, including two pressing roller sets and pushing components that are perpendicular to each other, which can be shaped in two directions, and can be adapted to mesh of different specifications through movable adjustment blocks and adjustment rods.
The mesh is shaping in two directions perpendicular to each other, which improves the plastic surgery effect and processing efficiency, and can adapt to mesh of different specifications.
Smart Images
Figure CN222790224U_ABST
Abstract
Description
[Technical field]
[0001] The utility model relates to a shaping device, in particular to a mesh shaping device. [Background technology]
[0002] During the mesh processing process, the mesh is usually deformed due to welding and other reasons, and sometimes even warps up on all sides. However, when the mesh is further processed in the next step, the mesh must have good flatness, so it is essential to reshape the deformed mesh. The traditional method is to flatten the deformed mesh with a heavy object, but this method takes too long, resulting in low production efficiency, so a mesh shaping device is needed to process the deformed mesh.
[0003] Conventional shaping devices are unable to shape the mesh in two directions perpendicular to each other in one process, resulting in poor shaping effect and low efficiency.
[0004] For this reason, the present invention is studied and proposed in view of the above-mentioned problems. [Contents of the utility model]
[0005] The utility model aims to overcome the shortcomings of the prior art and provides a mesh shaping device which can respectively perform shaping processing on the mesh in two directions perpendicular to each other.
[0006] The utility model is realized by the following technical solutions:
[0007] A mesh shaping device includes a first processing platform for placing the mesh before a first shaping, a second processing platform for placing the mesh after the first shaping and before a second shaping, a first pressing roller group arranged on the first processing platform and a second pressing roller group arranged on the second processing platform, the first pressing roller group and the second pressing roller group are arranged perpendicular to each other for shaping the mesh in two directions respectively, and a pushing component is arranged on the second processing platform, and the pushing component pushes the mesh into the second pressing roller group for a second shaping.
[0008] Adjustment blocks are respectively arranged on both sides of the first processing platform. The two adjustment blocks are long strips and are movably connected to the first processing platform respectively. The two adjustment blocks can be relatively close to or away from each other to change the distance between the two adjustment blocks so as to place meshes of various specifications.
[0009] Limit blocks connected to the first processing platform are arranged on both sides of the first processing platform, and the limit blocks can be used to limit the displacement of the adjustment block.
[0010] A groove is provided in the middle of the second processing platform and close to the first pressing roller group, and a shifting rod is provided in the groove. One end of the shifting rod is hinged to the second processing platform, and the shifting rod is connected to a driving mechanism. A baffle is provided at one end of the second processing platform away from the first pressing roller group. When the mesh is shaped by the first pressing roller group and enters the second processing platform, the driving mechanism drives the shifting rod to rotate. When the shifting rod rotates and contacts the mesh, it pushes the mesh toward the baffle until the mesh is attached to the baffle. The shifting rod is reset.
[0011] A connecting rod is arranged between the shifting rod and the driving mechanism, the connecting rod is connected to the shifting rod and the driving mechanism respectively, and the connecting rod is hinged to the second processing platform.
[0012] The pushing assembly includes a pushing plate and a pushing device connected to the pushing plate. When the mesh is pushed close to the baffle by the shifting rod, the pushing device drives the pushing plate to move toward the second pressing roller group. When the pushing plate touches the mesh, it pushes the mesh into the second pressing roller group for a second shaping.
[0013] The first pressing roller group includes a first bracket located on both sides of the first processing platform and connected to the first processing platform, and a first pressing roller, a second pressing roller and a third pressing roller respectively connected to the first bracket at both ends, the first pressing roller, the second pressing roller and the third pressing roller are connected to a motor, the first pressing roller, the second pressing roller and the third pressing roller are placed parallel to each other, the diameters of the first pressing roller and the second pressing roller are the same and smaller than the diameter of the third pressing roller, the first pressing roller and the second pressing roller are arranged below the first bracket and at the same horizontal height, and the third pressing roller is arranged between the first pressing roller and the second pressing roller and located above the first bracket.
[0014] The second pressing roller group includes a second bracket located on both sides of the second processing platform and connected to the second processing platform, and a fourth pressing roller, a fifth pressing roller and a sixth pressing roller whose two ends are respectively rotatably connected to the second bracket, the fourth pressing roller, the fifth pressing roller and the sixth pressing roller are connected to the motor, the fourth pressing roller, the fifth pressing roller and the sixth pressing roller are arranged parallel to each other, the diameters of the fourth pressing roller and the fifth pressing roller are the same and smaller than the diameter of the sixth pressing roller, the fourth pressing roller and the fifth pressing roller are arranged at the same horizontal height and are located above the second bracket, and the sixth pressing roller is arranged between the fourth pressing roller and the fifth pressing roller and is located below the second bracket.
[0015] A first slider is arranged between the first bracket and the third pressure roller, the first bracket is provided with a first bracket slide groove for the first slider to slide, the first slider is rotatably connected to the third pressure roller and is detachably connected to the first bracket, similarly, a second slider is arranged between the second bracket and the sixth pressure roller, the second bracket is provided with a second bracket slide groove for the second slider to slide, the second slider is rotatably connected to the sixth pressure roller and is detachably connected to the second bracket.
[0016] The first bracket is provided with a first guide opening, and the second bracket is provided with a second guide opening.
[0017] Compared with the prior art, the utility model has the following advantages:
[0018] Through two sets of vertically arranged first roller pressing group and second roller pressing group, the uneven mesh is shaped in two directions perpendicular to each other, which ensures the mesh shaping effect and improves the processing efficiency. Two movable adjustment blocks are also set to adapt to meshes of different specifications, and adjustment rods and baffles are set to adjust the position of the mesh, so that the mesh shaping process is carried out along the predetermined processing direction to ensure the shaping effect.
Brief Description of the Drawings
[0019] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings, wherein:
[0020] Figure 1 It is a three-dimensional diagram of the utility model.
[0021] Figure 2 It is a top view of the utility model.
[0022] Figure 3 It is a schematic diagram of the connection of the toggle rod of the utility model.
[0023] Figure 4 It is a side view of the utility model.
[0024] Figure 5 This is a schematic diagram of the first pressing roller group of the utility model.
[0025] Figure 6 This is a schematic diagram of the second pressing roller group of the utility model. [Specific implementation method]
[0026] The implementation modes of the present utility model are described in detail below in conjunction with the accompanying drawings.
[0027] like Figure 1-6 The utility model shows a mesh shaping device, comprising: a first processing platform 1 for placing the mesh before the first shaping, a second processing platform 2 for placing the mesh after the first shaping and before the second shaping, a first pressing roller group 3 arranged on the first processing platform 1 and a second pressing roller group 4 arranged on the second processing platform 2, the first pressing roller group 3 and the second pressing roller group 4 are arranged perpendicular to each other for shaping the mesh in two directions respectively, the second processing platform 2 is provided with a pushing component 5, the pushing component 5 pushes the mesh into the second pressing roller group 4 for the second shaping.
[0028] like Figure 2 As shown, in order to process and shape meshes of different specifications, adjustment blocks 11 are respectively arranged on both sides of the first processing platform 1. The two adjustment blocks 11 are long strips and are respectively movably connected to the first processing platform 1. The two adjustment blocks 11 can move relatively closer or farther away along the plane on the first processing platform 1. When the two adjustment blocks 11 move closer or farther away from each other, the distance between the two adjustment blocks 11 can be changed, so that they can be used to place meshes of different specifications.
[0029] Limiting blocks 12 connected to the first processing platform 1 are also provided on both sides of the first processing platform 1 , and the limiting blocks 12 can be used to limit the displacement of the adjusting block 11 .
[0030] like Figure 2-3 As shown, a groove 21 is provided in the middle of the second processing platform 2 and close to the first pressing roller group 3, a shifting rod 22 is provided in the groove 21, one end of the shifting rod 22 is hinged to the second processing platform 2, the shifting rod 22 is connected to a driving mechanism 23, and a baffle 24 is provided at one end of the second processing platform 2 away from the first pressing roller group 3. When the mesh is shaped by the first pressing roller group 3 and enters the second processing platform 2, the driving mechanism 23 drives the shifting rod 22 to rotate and simultaneously pushes the mesh to approach the baffle 24 until the mesh is attached to the baffle 24, and the shifting rod 22 is reset. In order to accurately control the rotation of the shifting rod 22, a first sensor is provided on the second processing platform 2. When the first sensor senses that the mesh has completely entered the second processing platform 2 after the first shaping, the first sensor controls the driving mechanism 23 to drive the shifting rod 22 to rotate. When the shifting rod 22 rotates and abuts against the end face of the mesh close to the first pressing roller group 3, it will push the mesh to move until the mesh abuts against the baffle 24 and the shifting rod 22 is reset. As described above, the position adjustment of the mesh before entering the second pressing roller group 4 is completed.
[0031] like Figure 3 As shown, a connecting rod 25 is provided between the shifting rod 22 and the driving mechanism 23, the connecting rod 25 is connected to the shifting rod 22 and the driving mechanism 23 respectively, the connecting rod 25 is hinged to the second processing platform 2, and the driving mechanism 23 is a motor.
[0032] like Figure 1-3As shown, in order to push the mesh to perform the second shaping, a pushing assembly 5 is provided, and the pushing assembly 5 includes a pushing plate 51 and a pushing device 52 connected to the pushing plate 51. When the mesh is pushed close to the baffle 24 by the shifting rod 22, the pushing device 52 drives the pushing plate 51 to move toward the second pressing roller group 4. When the pushing plate 51 contacts the mesh, the mesh is pushed into the second pressing roller group 4 for the second shaping. A second sensor is also provided on the second processing platform 2. When the second sensor senses that the mesh is attached to the baffle 24, the second sensor controls the pushing device 52 to drive the pushing plate 51 to move toward the second pressing roller group 4. The pushing device 52 is a pneumatic device.
[0033] like Figure 1-6 As shown, the first pressing roller group 3 includes a first bracket 31 located on both sides of the first processing platform 1 and connected to the first processing platform 1, and a first pressing roller 32, a second pressing roller 33 and a third pressing roller 34 respectively connected to the first bracket 31 at both ends, the first pressing roller 32, the second pressing roller 33 and the third pressing roller 34 are connected to the motor, the first pressing roller 32, the second pressing roller 33 and the third pressing roller 34 are placed parallel to each other, the diameters of the first pressing roller 32 and the second pressing roller 33 are the same and smaller than the diameter of the third pressing roller 34, the first pressing roller 32 and the second pressing roller 33 are arranged below the first bracket 31 and at the same horizontal height, and the third pressing roller 34 is arranged between the first pressing roller 32 and the second pressing roller 33 and located above the first bracket 31. The motor is connected to the first pressure roller 32, the second pressure roller 33 and the third pressure roller 34 through a transmission belt, and controls the rotation direction of the first pressure roller 32, the second pressure roller 33 and the third pressure roller 34, so that the rotation direction of the first pressure roller 32 and the second pressure roller 33 is the same and opposite to the rotation direction of the third pressure roller 34.
[0034] Furthermore, the second pressing roller group 4 includes a second bracket 41 located on both sides of the second processing platform 2 and connected to the second processing platform 2, and a fourth pressing roller 42, a fifth pressing roller 43 and a sixth pressing roller 44, both ends of which are rotatably connected to the second bracket 41 respectively, the fourth pressing roller 42, the fifth pressing roller 43 and the sixth pressing roller 44 are connected to the motor, the fourth pressing roller 42, the fifth pressing roller 43 and the sixth pressing roller 44 are arranged parallel to each other, the diameters of the fourth pressing roller 42 and the fifth pressing roller 43 are the same and smaller than the diameter of the sixth pressing roller 44, the fourth pressing roller 42 and the fifth pressing roller 43 are arranged at the same horizontal height and are located below the second bracket 41, and the sixth pressing roller 44 is arranged between the fourth pressing roller 42 and the fifth pressing roller 43 and is located above the second bracket 41. The motor is connected to the fourth pressure roller 42, the fifth pressure roller 43 and the sixth pressure roller 44 through a transmission belt, and controls the rotation direction of the fourth pressure roller 42, the fifth pressure roller 43 and the sixth pressure roller 44, so that the rotation direction of the fourth pressure roller 42 and the fifth pressure roller 43 is the same and opposite to the rotation direction of the sixth pressure roller 44.
[0035] like Figure 5-6 As shown, a first slider 35 is arranged between the first bracket 31 and the third pressure roller 34, and the first bracket 31 is provided with a first bracket slide groove 311 for the first slider 35 to slide, and the first slider 35 is rotatably connected to the third pressure roller 34 and is detachably connected to the first bracket 31. Similarly, a second slider 45 is arranged between the second bracket 41 and the sixth pressure roller 44, and the second bracket 41 is provided with a second bracket slide groove 411 for the second slider 45 to slide, and the second slider 45 is rotatably connected to the sixth pressure roller 44 and is detachably connected to the second bracket 41.
[0036] Furthermore, the first bracket 31 is provided with a first guide opening 312, and the second bracket 41 is provided with a second guide opening 412. The first slider 35 is controlled to move up and down by cooperating with the first bracket slide slot 311, and the third pressing roller 34 connected to the first slider 35 is controlled to move up and down in the first guide opening 312, and then the first slider 35 is detachably mounted on the first bracket 31. Similarly, the second slider 45 is controlled to move up and down by cooperating with the second bracket slide slot 411, and the sixth pressing roller 44 connected to the second slider 45 is controlled to move up and down in the second guide opening 412, and then the second slider 45 is detachably mounted on the second bracket 41. As described above, the up and down positions of the third pressing roller 34 and the sixth pressing roller 44 can be adjusted to roll meshes of different specifications.
Claims
1. A mesh shaping device, characterized in that include: A first processing platform (1) for placing a mesh before a first shaping, a second processing platform (2) for placing a mesh after the first shaping and before a second shaping, a first pressing roller group (3) arranged on the first processing platform (1) and a second pressing roller group (4) arranged on the second processing platform (2), wherein the first pressing roller group (3) and the second pressing roller group (4) are arranged perpendicular to each other so as to shape the mesh in two directions respectively, and a pushing component (5) is arranged on the second processing platform (2), wherein the pushing component (5) pushes the mesh into the second pressing roller group (4) for a second shaping.
2. A mesh shaping device according to claim 1, characterized in that: Adjustment blocks (11) are respectively arranged on both sides of the first processing platform (1); the two adjustment blocks (11) are in the shape of long strips and are respectively movably connected to the first processing platform (1); the two adjustment blocks (11) can be relatively moved closer or farther away to change the distance between the two adjustment blocks (11) so as to place meshes of various specifications.
3. A mesh shaping device as claimed in claim 2, characterized in that: Limit blocks (12) connected to the first processing platform (1) are arranged on both sides of the first processing platform (1), and the limit blocks (12) can be used to limit the displacement of the adjustment block (11).
4. A mesh shaping device according to claim 1, characterized in that: A groove (21) is provided in the middle of the second processing platform (2) and close to the first pressing roller group (3). A shifting rod (22) is arranged in the groove (21). One end of the shifting rod (22) is hinged to the second processing platform (2). The shifting rod (22) is connected to a driving mechanism (23). A baffle (24) is provided at one end of the second processing platform (2) away from the first pressing roller group (3). When the mesh is shaped by the first pressing roller group (3) and enters the second processing platform (2), the driving mechanism (23) drives the shifting rod (22) to rotate. When the shifting rod (22) rotates and contacts the mesh, it pushes the mesh toward the baffle (24) until the mesh is attached to the baffle (24), and then the shifting rod (22) is reset.
5. A mesh shaping device as claimed in claim 4, characterized in that: A connecting rod (25) is provided between the shifting rod (22) and the driving mechanism (23), the connecting rod (25) being connected to the shifting rod (22) and the driving mechanism (23) respectively, and the connecting rod (25) is hinged to the second processing platform (2).
6. A mesh shaping device as claimed in claim 5, characterized in that: The pushing assembly (5) comprises a pushing plate (51) and a pushing device (52) connected to the pushing plate (51); when the mesh sheet is pushed by the shifting rod (22) to approach the baffle plate (24), the pushing device (52) drives the pushing plate (51) to move toward the second pressing roller group (4); when the pushing plate (51) contacts the mesh sheet, the mesh sheet is pushed into the second pressing roller group (4) for a second shaping.
7. A mesh shaping device according to claim 1, characterized in that: The first pressing roller group (3) comprises a first bracket (31) located on both sides of the first processing platform (1) and connected to the first processing platform (1), and a first pressing roller (32), a second pressing roller (33) and a third pressing roller (34) respectively connected to the first bracket (31) at both ends for rotation, the first pressing roller (32), the second pressing roller (33) and the third pressing roller (34) being connected to a motor, the first pressing roller (32), the second pressing roller (33) and the third pressing roller (34) being arranged parallel to each other, the diameters of the first pressing roller (32) and the second pressing roller (33) being the same and smaller than the diameter of the third pressing roller (34), the first pressing roller (32) and the second pressing roller (33) being arranged below the first bracket (31) and at the same horizontal height, and the third pressing roller (34) being arranged between the first pressing roller (32) and the second pressing roller (33) and being located above the first bracket (31).
8. A mesh shaping device according to claim 7, characterized in that: The second pressing roller group (4) comprises a second bracket (41) located on both sides of the second processing platform (2) and connected to the second processing platform (2), and a fourth pressing roller (42), a fifth pressing roller (43) and a sixth pressing roller (44) whose two ends are respectively rotatably connected to the second bracket (41), the fourth pressing roller (42), the fifth pressing roller (43) and the sixth pressing roller (44) are connected to a motor, the fourth pressing roller (42), the fifth pressing roller (43) and the sixth pressing roller (44) are arranged parallel to each other, the diameters of the fourth pressing roller (42) and the fifth pressing roller (43) are the same and smaller than the diameter of the sixth pressing roller (44), the fourth pressing roller (42) and the fifth pressing roller (43) are arranged at the same horizontal height and are located below the second bracket (41), and the sixth pressing roller (44) is arranged between the fourth pressing roller (42) and the fifth pressing roller (43) and is located above the second bracket (41).
9. A mesh shaping device according to claim 8, characterized in that: A first slider (35) is arranged between the first bracket (31) and the third pressure roller (34), and the first bracket (31) is provided with a first bracket slide groove (311) for the first slider (35) to slide, and the first slider (35) is rotatably connected to the third pressure roller (34) and detachably connected to the first bracket (31). Similarly, a second slider (45) is arranged between the second bracket (41) and the sixth pressure roller (44), and the second bracket (41) is provided with a second bracket slide groove (411) for the second slider (45) to slide, and the second slider (45) is rotatably connected to the sixth pressure roller (44) and detachably connected to the second bracket (41).
10. A mesh shaping device according to claim 9, characterized in that: The first bracket (31) is provided with a first guide opening (312), and the second bracket (41) is provided with a second guide opening (412).