Multi-station online electronic device detecting, cutting, bending and sorting production line
By designing multi-station online electronic devices to detect and cut off the bending sorting production line, and using multiple sorting machines to connect, the problem of low efficiency of traditional production lines is solved, and large-scale production and efficient production are achieved.
Patent Information
- Application Number
- CN202421535303.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The production process of traditional quartz crystal resonators has limitations, resulting in the inability to form large-scale production and low production efficiency.
A multi-station online electronic device detection and cutting bending sorting production line is designed, and a production line is formed by connecting multiple sorting machines. Each sorting machine is equipped with a conveyor mechanism and a detection and cutting bending sorting module to realize the detection, cutting, bending and sorting of electronic devices.
Large-scale production has been achieved, production efficiency has been greatly improved, and the problem of low efficiency of traditional production lines has been solved.
Smart Images
Figure CN222790479U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic device production equipment, in particular to a multi-station online electronic device detection, cutting, bending and sorting production line. Background Art
[0002] A quartz crystal resonator is an electronic device that generates a resonant frequency and is widely used in various electronic products. The quartz crystal resonator mainly includes a main body and a first pin and a second pin disposed on the main body.
[0003] During the production of quartz crystal resonators, they need to go through the processes of testing, cutting, and bending, and are loaded manually; the frequency of the quartz crystal resonator is tested by testing equipment so that it can be sorted according to the frequency; the first pin and the second pin are cut by cutting equipment; and the first pin and the second pin are bent into a specific shape by bending equipment. However, due to the great limitations of the traditional testing, cutting, and bending processes, quartz crystal resonators cannot be produced on a large scale, and the production efficiency is low. Utility Model Content
[0004] The utility model aims at the defects of the prior art and provides a multi-station online electronic device detection, cutting, bending and sorting production line, which adopts a plurality of sorting machines to connect to form a production line, can form large-scale production, and greatly improve production efficiency.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A multi-station online electronic device detection, cutting, bending and sorting production line comprises at least two sorting machines, each of which is provided with a conveying mechanism and a detection, cutting, bending and sorting module, the conveying mechanism is used to convey a carrier, the carrier is used to carry electronic devices, the detection, cutting, bending and sorting module can detect, cut, bend and sort the electronic devices, the conveying mechanism has an incoming material trough, a transfer conveying trough and a reflux trough which are connected in sequence, the incoming material troughs on two adjacent sorting machines are connected, the reflux troughs on two adjacent sorting machines are connected, the input end of the incoming material trough on the frontmost sorting machine is connected to a carrier feeding device, and the output end of the reflux trough on the rearmost sorting machine is connected to a carrier recovery device.
[0007] At least two sorting machines are arranged, and a conveying mechanism and a detection, cutting, bending and sorting module are arranged on each sorting machine. The conveying mechanism has an incoming material trough, a transfer conveying trough and a reflux trough. The incoming material troughs on two adjacent sorting machines are connected, and the reflux troughs on two adjacent sorting machines are connected. The input end of the incoming material trough on the front sorting machine is connected with a carrier feeding device, and the output end of the reflux trough on the rear sorting machine is connected with a carrier recovery device. During production, the carrier feeding device sends the carriers carrying electronic devices to the incoming material troughs of all sorting machines, and the carriers carrying electronic devices are transferred from the incoming material trough to the transfer conveying trough. The electronic devices are detected, cut, bent and sorted by the detection, cutting, bending and sorting module, and the empty carriers are transferred from the transfer conveying trough and the reflux trough to the carrier recovery device for centralized recovery. Thus, a plurality of sorting machines are connected to form a production line, and a plurality of sorting machines are connected to form large-scale production, which greatly improves production efficiency.
[0008] As a preferred embodiment, the transfer conveying trough has a first conveying trough, a second conveying trough, and a third conveying trough. The incoming material trough, the first conveying trough, the second conveying trough, the third conveying trough, and the reflux trough are connected in sequence. The conveying mechanism also has a first transfer component, a second transfer component, a third transfer component, a fourth transfer component, and a fifth transfer component. The first transfer component can transfer the carrier from the incoming material trough to the first conveying trough, the second transfer component can transfer the carrier from the first conveying trough to the second conveying trough, the third transfer component can transfer the empty carrier from the second conveying trough to the third conveying trough, the fourth transfer component can transfer the empty carrier from the third conveying trough to the fifth transfer component, and the fifth transfer component transfers the empty carrier to the reflux trough.
[0009] As a preferred solution, the incoming material trough, the first conveying trough and the second conveying trough are located on the same plane.
[0010] As a preferred solution, the reflux trough is arranged below the incoming material trough, and the third conveying trough is arranged to be inclined downward.
[0011] As a preferred solution, a first horizontal section is provided at the upper end of the third conveying trough, the first horizontal section is connected to the second conveying trough, and a second horizontal section is provided at the lower end of the third conveying trough, the end of the horizontal section extends to the fourth transfer assembly.
[0012] As a preferred solution, the incoming material trough, the second conveying trough, and the reflow trough all extend along the X-axis direction, and the first conveying trough and the third conveying trough all extend along the Y-axis direction.
[0013] As a preferred solution, the first transfer assembly, the second transfer assembly, the third transfer assembly, the fourth transfer assembly, and the fifth transfer assembly all include a push plate and a push cylinder, and the push cylinder drives the push plate to move linearly so that the push plate pushes the carrier to move.
[0014] As a preferred solution, the incoming material trough, the first conveying trough, the second conveying trough, the third conveying trough and the reflux trough are all provided with a driving member that can drive the carrier to move.
[0015] As a preferred solution, the driving member is a conveyor belt or a chain.
[0016] As a preferred solution, the detection, cutting, bending and sorting module has a detection mechanism, a sorting robot, a shaping mechanism and a collection device. The detection mechanism is used to detect electronic devices on the carrier in the transfer conveyor trough. The sorting robot is used to transfer the detected electronic devices from the carrier to the shaping mechanism, and then transfer the electronic devices with completed pin cutting and bending from the shaping mechanism to the collection device in a classified manner. The shaping mechanism is used to cut and bend the pins on the electronic devices.
[0017] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, at least two sorting machines are arranged, a conveying mechanism and a detection, cutting, bending and sorting module are arranged on each sorting machine, the conveying mechanism has an incoming material trough, a transfer conveying trough and a reflow trough, the incoming material troughs on two adjacent sorting machines are connected, the reflow troughs on two adjacent sorting machines are connected, the input end of the incoming material trough on the frontmost sorting machine is connected to a carrier feeding device, and the output end of the reflow trough on the rearmost sorting machine is connected to a carrier Recovery device: During production, the carrier delivery device will send the carriers carrying electronic devices to the incoming troughs on all sorting machines. The carriers carrying electronic devices are transferred from the incoming troughs to the transfer conveyor troughs. The detection, cutting, bending and sorting modules detect, cut, bend and sort the electronic devices. The empty carriers are transferred from the transfer conveyor trough and the reflux trough to the carrier recovery device for centralized recycling. In this way, multiple sorting machines are connected to form a production line, and multiple sorting machines are connected to work, which can form large-scale production and greatly improve production efficiency.
[0018] In order to more clearly explain the structural features, technical means and specific purposes and functions achieved by the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments: BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the assembly structure of two sorting machines according to an embodiment of the utility model;
[0020] Figure 2This is a schematic diagram of the connection of two adjacent conveying mechanisms of an embodiment of the utility model;
[0021] Figure 3 This is a schematic diagram of the assembly structure of a single sorting machine according to an embodiment of the utility model;
[0022] Figure 4 It is a top view of a single sorting machine in working state according to an embodiment of the utility model.
[0023] Description of the accompanying drawings:
[0024] 10-sorting machine; 20-conveying mechanism; 21-incoming trough; 211-first transfer assembly; 2111-push plate; 2112-push cylinder; 22-first conveying trough; 221-second transfer assembly; 23-second conveying trough; 231-third transfer assembly; 24-third conveying trough; 241-fourth transfer assembly; 242-fifth transfer assembly; 243-first horizontal section; 244-second horizontal section; 25-reflow trough; 30-detection, cutting, bending and sorting module; 31-detection mechanism; 32-sorting robot; 33-shaping mechanism; 34-collecting device; 40-carrier. DETAILED DESCRIPTION
[0025] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the position or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0027] like Figure 1-4 As shown, the utility model discloses a multi-station online electronic device detection, cutting, bending and sorting production line, including at least two sorting machines 10, each of the sorting machines 10 is provided with a conveying mechanism 20 and a detection, cutting, bending and sorting module 30, the conveying mechanism 20 is used to convey a carrier 40, the carrier 40 is used to carry electronic devices, and the detection, cutting, bending and sorting module 30 can detect, cut, bend and sort the electronic devices.
[0028] The conveying mechanism 20 has an incoming material trough 21, a transfer conveying trough, and a reflux trough 25 that are connected in sequence. The incoming material troughs 21 on two adjacent sorting machines 10 are connected, and the reflux troughs 25 on two adjacent sorting machines 10 are connected. The input end of the incoming material trough 21 on the frontmost sorting machine 10 is connected to a carrier 40 feeding device (not shown), and the output end of the reflux trough 25 on the rearmost sorting machine 10 is connected to a carrier 40 recovery device (not shown).
[0029] Specifically, the transfer conveying trough has a first conveying trough 22, a second conveying trough 23, and a third conveying trough 24. The incoming material trough 21, the first conveying trough 22, the second conveying trough 23, the third conveying trough 24, and the reflux trough 25 are connected in sequence. The conveying mechanism 20 also has a first transfer component 211, a second transfer component 221, a third transfer component 231, a fourth transfer component 241 and a fifth transfer component 242. The first transfer component 211 can transfer the carrier 40 from the incoming material trough 21 to the first conveying trough 22, the second transfer component 221 can transfer the carrier 40 from the first conveying trough 22 to the second conveying trough 23, the third transfer component 231 can transfer the empty carrier 40 from the second conveying trough 23 to the third conveying trough 24, the fourth transfer component 241 can transfer the empty carrier 40 from the third conveying trough 24 to the fifth transfer component 242, and the fifth transfer component 242 transfers the empty carrier 40 to the reflux trough 25.
[0030] The incoming material trough 21, the first conveying trough 22, and the second conveying trough 23 are located on the same plane; by arranging the incoming material trough 21, the first conveying trough 22, and the second conveying trough 23 on the same plane, the carrier 40 can maintain a horizontal state when moving in the incoming material trough 21, the first conveying trough 22, and the second conveying trough 23, thereby preventing the carrier 40 from tilting, and thereby keeping the electronic devices on the carrier 40 stable.
[0031] The reflux trough 25 is arranged below the incoming material trough 21, and the third conveying trough 24 is arranged to be inclined downward; by arranging the reflux trough 25 below the incoming material trough 21 and adopting an up-down layout, it is convenient to connect the incoming material troughs 21 on two adjacent sorting machines 10 and to connect the reflux troughs 25 on two adjacent sorting machines 10.
[0032] A first horizontal section 243 is provided at the upper end of the third conveying trough 24, and the first horizontal section 243 is connected to the second conveying trough 23. A second horizontal section 244 is provided at the lower end of the third conveying trough 24, and the end of the horizontal section extends to the fourth transfer component 241. By respectively arranging the first horizontal section 243 and the second horizontal section 244 at both ends of the third conveying trough 24, it is beneficial for the empty carrier 40 to smoothly transition from the second conveying trough 23 to the third conveying trough 24 and from the third conveying trough 24 to the fourth transfer component 241.
[0033] The incoming material trough 21, the second conveying trough 23, and the reflow trough 25 all extend along the X-axis direction, and the first conveying trough 22 and the third conveying trough 24 all extend along the Y-axis direction. The incoming material trough 21, the first conveying trough 22, the second conveying trough 23, the third conveying trough 24, and the reflow trough 25 are all provided with a driving member (not shown) that can drive the carrier 40 to move, and the driving member is a conveyor belt or a chain.
[0034] The first transfer assembly 211, the second transfer assembly 221, the third transfer assembly 231, the fourth transfer assembly 241, and the fifth transfer assembly 242 all include a push plate 2111 and a push cylinder 2112. The push cylinder 2112 drives the push plate 2111 to move linearly so that the push plate 2111 pushes the carrier 40 to move. It can be understood that the first transfer assembly 211, the second transfer assembly 221, the third transfer assembly 231, the fourth transfer assembly 241, and the fifth transfer assembly 242 can also be replaced by a robot.
[0035] The detection, cutting, bending and sorting module 30 comprises a detection mechanism 31, a sorting robot 32, a shaping mechanism 33 and a collecting device 34. The detection mechanism 31 is used to detect the electronic devices on the carrier 40 in the transfer conveyor trough 23. The sorting robot 32 is used to transfer the detected electronic devices from the carrier 40 to the shaping mechanism 33, and then transfer the electronic devices with the pins cut and bent from the shaping mechanism 33 to the collecting device 34. The shaping mechanism 33 is used to cut and bend the pins on the electronic devices. Specifically, the detection mechanism 31 is arranged at the first Directly below the second conveying trough 23, the detection mechanism 31 is provided with a probe (not shown) that can pass upward through the second conveying trough 23 and extend into the carrier 40 to detect electronic devices, the shaping mechanism 33 is provided with a cutting structure (not shown) for cutting the pins and a bending structure (not shown) for bending the pins, and the collecting device 34 is provided with a plurality of collecting boxes (not shown). The sorting robot 32 transfers the detected electronic devices to the shaping mechanism 33 to cut and bend the pins, and then transfers them to the corresponding collection boxes according to the different categories of the detected electronic devices.
[0036] Working principle: The carrier 40 delivery device sends the carriers 40 carrying electronic devices to the incoming trough 21 on all sorting machines 10. The first transfer component 211 transfers the carrier 40 from the incoming trough 21 to the first conveying trough 22. The second transfer component 221 transfers the carrier 40 from the first conveying trough 22 to the second conveying trough 23. The detection mechanism 31 detects the electronic devices on the second carrier 40 in the second conveying trough 23. The sorting robot 32 transfers the detected electronic devices to the shaping machine. The mechanism 33 cuts and bends the pins, and then transfers them to the corresponding collection box according to the different electronic device categories detected. The third transfer component 231 transfers the empty carrier 40 in the second conveying trough 23 to the third conveying trough 24. The fourth transfer component 241 can transfer the empty carrier 40 from the third conveying trough 24 to the fifth transfer component 242. The fifth transfer component 242 transfers the empty carrier 40 to the reflow trough 25. The reflow trough 25 conveys the empty carrier 40 to the carrier 40 recovery device for centralized recovery.
[0037] In summary, the utility model is provided with at least two sorting machines 10, and a conveying mechanism 20 and a detection, cutting, bending and sorting module 30 are provided on each sorting machine 10. The conveying mechanism 20 has an incoming material trough 21, a transfer conveying trough, and a reflux trough 25. The incoming material troughs 21 on two adjacent sorting machines 10 are connected, and the reflux troughs 25 on two adjacent sorting machines 10 are connected. The input end of the incoming material trough 21 on the frontmost sorting machine 10 is connected to a carrier 40 feeding device, and the output end of the reflux trough 25 on the rearmost sorting machine 10 is connected to a carrier 40 recovery device. During production, the carrier 40 feeding device will send the carriers 40 carrying electronic devices to the incoming material troughs 21 on all the sorting machines 10. The carriers 40 carrying electronic devices are transferred from the incoming material troughs 21 to the transfer conveying troughs. The detection, cutting, bending and sorting modules 30 detect, cut, bend and sort the electronic devices. The empty carriers 40 are transferred from the transfer conveying troughs and the reflux troughs 25 to the carrier 40 recovery device for centralized recovery. In this way, multiple sorting machines 10 are connected to form a production line, and multiple sorting machines 10 are connected to work, which can form large-scale production and greatly improve production efficiency.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made to the above embodiment based on the technical practice of the present invention still falls within the scope of the technical solution of the present invention.
Claims
1. A multi-station online electronic device detection, cutting, bending and sorting production line, characterized in that: It comprises at least two sorting machines, each of which is provided with a conveying mechanism, a detection, cutting, bending and sorting module; The conveying mechanism is used to convey the carrier, the carrier is used to carry the electronic devices, and the detection, cutting, bending and sorting module can detect, cut, bend and sort the electronic devices; The conveying mechanism has an incoming material trough, a transfer conveying trough, and a reflux trough which are connected in sequence. The incoming material troughs on two adjacent sorting machines are connected, and the reflux troughs on two adjacent sorting machines are connected. The input end of the incoming material trough on the frontmost sorting machine is connected to a carrier feeding device, and the output end of the reflux trough on the rearmost sorting machine is connected to a carrier recovery device.
2. The multi-station online electronic device detection, cutting, bending and sorting production line according to claim 1 is characterized in that: The transfer conveying trough has a first conveying trough, a second conveying trough, and a third conveying trough. The incoming material trough, the first conveying trough, the second conveying trough, the third conveying trough, and the reflux trough are connected in sequence. The conveying mechanism also has a first transfer component, a second transfer component, a third transfer component, a fourth transfer component, and a fifth transfer component. The first transfer component can transfer the carrier from the incoming material trough to the first conveying trough, the second transfer component can transfer the carrier from the first conveying trough to the second conveying trough, the third transfer component can transfer an empty carrier from the second conveying trough to the third conveying trough, the fourth transfer component can transfer an empty carrier from the third conveying trough to the fifth transfer component, and the fifth transfer component transfers the empty carrier to the reflux trough.
3. The multi-station online electronic device detection, cutting, bending and sorting production line according to claim 2 is characterized in that: The incoming material trough, the first conveying trough and the second conveying trough are located on the same plane.
4. The multi-station online electronic device detection, cutting, bending and sorting production line according to claim 2 is characterized in that: The reflux trough is arranged below the incoming material trough, and the third conveying trough is arranged to be inclined downward.
5. The multi-station online electronic device detection, cutting, bending and sorting production line according to claim 4 is characterized in that: A first horizontal section is provided at the upper end of the third conveying trough, and the first horizontal section is connected to the second conveying trough. A second horizontal section is provided at the lower end of the third conveying trough, and the end of the horizontal section extends to the fourth transfer assembly.
6. The multi-station online electronic device detection, cutting, bending and sorting production line according to claim 2 is characterized in that: The incoming material trough, the second conveying trough, and the reflow trough all extend along the X-axis direction, and the first conveying trough and the third conveying trough all extend along the Y-axis direction.
7. The multi-station online electronic device detection, cutting, bending and sorting production line according to claim 2 is characterized in that: The first transfer assembly, the second transfer assembly, the third transfer assembly, the fourth transfer assembly, and the fifth transfer assembly all include a push plate and a push cylinder. The push cylinder drives the push plate to move linearly, so that the push plate pushes the carrier to move.
8. The multi-station online electronic device detection, cutting, bending and sorting production line according to claim 2 is characterized in that: The material input trough, the first conveying trough, the second conveying trough, the third conveying trough and the return trough are all provided with driving parts that can drive the carrier to move.
9. The multi-station online electronic device detection, cutting, bending and sorting production line according to claim 8 is characterized in that: The driving member is a conveyor belt or a chain.
10. The multi-station online electronic device detection, cutting, bending and sorting production line according to any one of claims 1 to 9, characterized in that: The detection, cutting, bending and sorting module has a detection mechanism, a sorting robot, a shaping mechanism and a collection device. The detection mechanism is used to detect electronic devices on the carrier in the transfer conveyor trough. The sorting robot is used to transfer the detected electronic devices from the carrier to the shaping mechanism, and then transfer the electronic devices with completed pin cutting and bending from the shaping mechanism to the collection device in a classified manner. The shaping mechanism is used to cut and bend the pins on the electronic devices.