Thread rolling machine for bolt machining

By designing an automatic feeding mechanism in the wire rolling machine, the problems of low feeding efficiency and high safety risks of existing wire rolling machines are solved, and efficient, accurate and automatic feeding and wire rolling treatment of workpieces are achieved, improving production efficiency and quality.

CN222790507UActive Publication Date: 2025-04-25CHANGCHUN FAW SIHUAN ZHENXING STANDARD PIECES CO LTD
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Patent Information

Application Number
CN202421765427.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-04-25
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing wire rolling machines are inefficient during the feeding process, making it difficult to ensure continuity and efficiency. Manual feeding can easily lead to inaccurate position, affecting the quality and safety of wire rolling.

Method used

A bolt processing wire rolling machine is designed, and the cutting mechanism is composed of a cutting box, a plywood, a pulley and a mounting frame to realize the automatic feeding of the workpiece. The workpiece is automatically rolled through the cylinder and the discharge pipe.

Benefits of technology

It improves processing efficiency, reduces safety risks of personnel operation, ensures accurate feeding of workpieces and efficient wire rolling, and improves production continuity and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thread rolling machine for bolt processing, which relates to the technical field of thread rolling machines, and comprises an operation table, a main case is fixedly arranged at the rear position of the top of the operation table, two hydraulic tanks are fixedly arranged on the operation table at the front side position of the main case, and thread rolling mechanisms are respectively and fixedly arranged at the output ends of the opposite sides of the two hydraulic tanks. A discharging mechanism is arranged at the position, located between the two thread rolling mechanisms, of the front side of the operation table and comprises two discharging boxes, and the bottoms of the two discharging boxes are fixedly connected with a first bottom plate. The discharging mechanism is arranged on the portion, located on the front side of the thread rolling mechanism, of the operation table, the discharging mechanism is composed of a discharging box, a first bottom plate, a clamping plate, a mounting frame, a belt wheel, a second bottom plate and other components, storage and directional discharging can be conducted on unmachined workpieces with different diameters, and therefore the purpose of automatic feeding of the workpieces is achieved in cooperation with an air cylinder and a discharging pipe; therefore, the processing efficiency is improved, and the safety risk of personnel operation is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of thread rolling machines, in particular to a thread rolling machine for processing bolts. Background Art

[0002] The thread rolling machine is a multifunctional cold extrusion forming machine tool, which is mainly used for rolling threads, straight lines, diagonal lines, etc. on workpieces in a cold state, as well as rolling straight teeth, helical teeth and helical spline gears. This machine squeezes the workpiece through two threaded rollers to make the outer surface of the part plastically deformed to form threads;

[0003] Existing thread rolling machines often rely on manual feeding when rolling the workpiece through two thread rollers. However, manual feeding is inefficient and it is difficult to ensure the continuity and efficiency of the thread rolling operation. Especially in mass production, manual feeding will become a bottleneck restricting the production speed. At the same time, manual feeding is likely to lead to inaccurate feeding position, which in turn affects the quality and precision of the thread rolling. Each feeding requires workers to rely on experience and feel, and it is difficult to ensure the consistency of each feeding, which increases the scrap rate and rework rate. In addition, when the workpiece is rolled by manual feeding, the worker needs to frequently contact the machine and the workpiece during the operation. Accidents may occur if they are not careful, posing a threat to the safety of the workers. Utility Model Content

[0004] The utility model aims to provide a thread rolling machine for bolt processing, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A thread rolling machine for bolt processing comprises an operating table, a main box is fixedly installed at the top rear position of the operating table, two hydraulic boxes are fixedly installed on the operating table located in front of the main box, thread rolling mechanisms are fixedly installed at the output ends of the two hydraulic boxes on opposite sides, a feeding mechanism is arranged at the front of the operating table between the two thread rolling mechanisms, the feeding mechanism comprises two feeding boxes, the bottoms of the two feeding boxes are fixedly connected with a first bottom plate, the first bottom plate is fixedly installed on the top of the operating table, two clamping plates are arranged between the two feeding boxes, pulleys are respectively arranged in the two clamping plates, and the clamping plates and the pulleys are movably installed between the two feeding boxes through a mounting frame.

[0007] Preferably, a cylinder is fixedly mounted on one side of one of the material discharge boxes, and the cylinder is connected to an external pump station through a pipeline, and a discharge pipe is fixedly mounted on one side of the other material discharge box.

[0008] Preferably, first side plates are fixedly installed on both sides of the two unloading boxes, and a first connecting plate is fixedly connected between the two first side plates on the same side. An adjusting screw is threadedly connected to the center position of the first connecting plate. With the help of the setting of the first connecting plate and the adjusting screw, the horizontal displacement adjustment of the mounting frame can be facilitated.

[0009] Preferably, the material unloading boxes located above and below the first side plate are also fixedly mounted with a second side plate, and two sliding grooves are provided in the second side plate.

[0010] Preferably, the mounting frame comprises two U-shaped plates, one side of the two U-shaped plates is fixedly mounted with two second connecting plates, the two second connecting plates have opposite sides fixedly mounted with a first shaft seat, and the pulley is rotatably mounted between the two first shaft seats through a fixed shaft, and a third connecting plate is fixedly connected between the two U-shaped plates and the second shaft seat is fixedly mounted on one side of the third connecting plate, and one side of the adjusting screw is rotatably mounted in the second shaft seat, and one side of the second connecting plate is also fixedly mounted on one side of the clamping plate, and a through groove is opened in the clamping plate, pin shafts are respectively fixedly mounted on both sides of the U-shaped plate, and one side of the pin shaft is also inserted and mounted in the corresponding sliding groove, and a second bottom plate is fixedly mounted on the bottom of one of the U-shaped plates, and one side of the second bottom plate extends to the other side of the clamping plate through the through groove. The mounting frame composed of the third connecting plate, the second connecting plate, the first shaft seat, the second side plate, the third connecting plate and other components can realize horizontal movement of the clamping plate, and thus the distance between the two clamping plates can be adjusted according to the diameter of the workpiece.

[0011] Preferably, a belt is connected between the two pulleys for transmission. By means of the belt arrangement between the two pulleys, it is convenient for the two clamping plates to limit the clamping of the workpiece and ensure that the workpiece can fall smoothly due to gravity.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The utility model discloses a thread rolling machine for processing bolts, in which a feeding mechanism is arranged on an operating table located in front of the thread rolling mechanism, and the feeding mechanism is composed of a feeding box, a first base plate, a clamping plate, a mounting frame, a pulley, a second base plate and other components, and can store and directionally feed unprocessed workpieces of different diameters, thereby cooperating with a cylinder and a discharge pipe to realize the purpose of automatic feeding of the workpieces, thereby improving processing efficiency and reducing safety risks of personnel operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the disassembly of the material feeding mechanism structure of the utility model;

[0016] Figure 3 It is a cross-sectional view of the material feeding mechanism of the utility model;

[0017] Figure 4 for Figure 2 The enlarged view of point A in the middle;

[0018] Figure 5 This is a schematic diagram of the mounting frame structure of the utility model;

[0019] Figure 6 This is a schematic diagram of the pulley structure of the utility model.

[0020] In the figure: 1. operating table; 2. main box; 3. hydraulic box; 4. thread rolling mechanism; 5. main controller; 6. unloading mechanism; 7. unloading box; 8. first bottom plate; 9. clamping plate; 10. mounting frame; 11. discharge pipe; 12. cylinder; 13. first side plate; 14. first connecting plate; 15. adjusting screw; 16. through groove; 17. U-shaped plate; 18. second connecting plate; 19. first shaft seat; 20. second side plate; 21. slide groove; 22. third connecting plate; 23. second shaft seat; 24. second bottom plate; 25. pulley; 26. belt. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figure 1-Figure 6 As shown, the utility model provides a thread rolling machine for bolt processing, comprising an operating table 1, a main box 2 is fixedly installed at the top rear position of the operating table 1, two hydraulic boxes 3 are fixedly installed on the operating table 1 located in front of the main box 2, a main controller 5 is fixedly installed on the top of the hydraulic box 3, thread rolling mechanisms 4 are fixedly installed on the output ends of the two hydraulic boxes 3 on opposite sides, a feeding mechanism 6 is arranged at the front side of the operating table 1 between the two thread rolling mechanisms 4, the feeding mechanism 6 comprises two feeding boxes 7, the bottoms of the two feeding boxes 7 are fixedly connected with a first bottom plate 8, the first bottom plate 8 is fixedly installed on the top of the operating table 1, two clamps 9 are arranged between the two feeding boxes 7, pulleys 25 are respectively arranged in the two clamps 9, and the clamps 9 and the pulleys 25 are movably installed between the two feeding boxes 7 through a mounting frame 10.

[0023] like Figure 2As shown, a cylinder 12 is fixedly installed on one side of one of the material boxes 7, and the cylinder 12 is connected to an external pump station through a pipeline. A discharge pipe 11 is fixedly installed on one side of the other material box 7. First side plates 13 are fixedly installed on both sides of the two material boxes 7, and a first connecting plate 14 is fixedly connected between the two first side plates 13 on the same side. An adjusting screw 15 is threadedly connected to the center position of the first connecting plate 14. With the arrangement of the first connecting plate 14 and the adjusting screw 15, the horizontal displacement adjustment of the mounting frame 10 can be facilitated. The material boxes 7 located above and below the first side plate 13 are also fixedly installed with second side plates 20, and two slide grooves 21 are provided in the second side plate 20.

[0024] like Figure 2-Figure 6 As shown, the mounting frame 10 includes two U-shaped plates 17, two second connecting plates 18 are fixedly installed on one side of the two U-shaped plates 17, and the first shaft seats 19 are fixedly installed on the opposite sides of the two second connecting plates 18, and the pulley 25 is rotatably installed between the two first shaft seats 19 through a fixed axis. A third connecting plate 22 is fixedly connected between the two U-shaped plates 17, and a second shaft seat 23 is fixedly installed on one side of the third connecting plate 22. One side of the adjusting screw 15 is rotatably installed in the second shaft seat 23, and one side of the second connecting plate 18 is also fixedly installed on one side of the clamping plate 9, and a through groove 16 is opened in the clamping plate 9. Pins are fixedly installed on both sides of the U-shaped plate 17, and one side of the pin is also It is inserted and installed in the corresponding slide groove 21, and a second bottom plate 24 is fixedly installed at the bottom of one of the U-shaped plates 17. One side of the second bottom plate 24 extends through the through groove 16 to the other side of the clamping plate 9. The horizontal movement of the clamping plate 9 is realized through the mounting frame 10 composed of the third connecting plate 22, the second connecting plate 18, the first shaft seat 19, the second side plate 20, the third connecting plate 22 and other components, and then the distance between the two clamping plates 9 can be adjusted according to the diameter of the workpiece. The two pulleys 25 are connected with a belt 26 for transmission. With the help of the belt 26 between the two pulleys 25, it is convenient for the two clamping plates 9 to limit the clamping of the workpiece, and ensure that the workpiece can fall smoothly by gravity.

[0025] It should be noted that the utility model is a thread rolling machine for bolt processing. Before thread rolling the workpiece, the workpiece can be placed in turn between the two clamping plates 9 in the two material boxes 7 from the upper channels of the two material boxes 7, and the outer sides of the belts 26 in the two clamping plates 9 are in contact with the outer surface of the workpiece, thereby ensuring that the workpiece automatically falls down in the later stage and improving the position accuracy of the workpiece push-out, thereby ensuring that the workpiece can smoothly enter between the two thread rolling mechanisms 4, and then, the external controller automatically pushes the workpiece placed on the two second bottom plates 24 to one side according to the thread rolling progress of the single workpiece, so that the workpiece enters between the two thread rolling mechanisms 4 through the discharge pipe 11, and then the two thread rolling mechanisms 4 are squeezed toward the workpiece through the output end of the hydraulic box 3, and the corresponding thread rolling mechanisms 4 are driven to operate by means of the two output ends in the main box 2, so that the outer surface of the workpiece can be thread rolled, and then, the output end of the cylinder 12 is retracted, so that the workpiece at the lowest position in the material box 7 can fall onto the two second bottom plates 24, waiting for the next push-out by the cylinder 12;

[0026] When it is necessary to adjust the distance between the two clamping plates 9, i.e., the two belts 26, according to workpieces of different diameters, it is only necessary to rotate the handwheels on one side of the two adjusting screws 15 by the same process, so that one side of the adjusting screw 15 rotates in the second shaft seat 23, and the adjusting screw 15 also rotates in the screw hole in the first connecting plate 14, so that the third connecting plate 22 can be pushed and pulled. As a result, the third connecting plate 22 synchronously drives the two U-shaped plates 17 to move, so that the two sides of the two U-shaped plates 17 can move horizontally between the corresponding two second side plates 20 through the pins, and the U-shaped plate 17 drives the clamping plate 9 to move through the two second connecting plates 18. At the same time, the second connecting plate 18 also drives the pulley 25 to move synchronously through the first shaft seat 19 on one side, so as to adjust the position of the belt 26 horizontally.

[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A thread rolling machine for bolt processing, characterized in that: The invention comprises an operating table (1), wherein a main box (2) is fixedly mounted at a rear position on the top of the operating table (1), two hydraulic boxes (3) are fixedly mounted on the operating table (1) located in front of the main box (2), a main controller (5) is fixedly mounted on the top of the hydraulic box (3), a thread rolling mechanism (4) is fixedly mounted on the output ends of the two hydraulic boxes (3) on opposite sides, and a material unloading mechanism (6) is arranged at the front of the operating table (1) between the two thread rolling mechanisms (4); The material discharge mechanism (6) comprises two material discharge boxes (7), the bottoms of the two material discharge boxes (7) are fixedly connected to a first bottom plate (8), the first bottom plate (8) is fixedly mounted on the top of the operating table (1), two clamping plates (9) are arranged between the two material discharge boxes (7), a pulley (25) is respectively arranged in the two clamping plates (9), and the clamping plates (9) and the pulley (25) are movably mounted between the two material discharge boxes (7) via a mounting frame (10).

2. A thread rolling machine for bolt processing according to claim 1, characterized in that: A cylinder (12) is fixedly mounted on one side of one of the material discharge boxes (7), and the cylinder (12) is connected to an external pump station via a pipeline. A discharge pipe (11) is fixedly mounted on one side of the other material discharge box (7).

3. A thread rolling machine for bolt processing according to claim 2, characterized in that: First side plates (13) are fixedly mounted on both sides of the two material discharge boxes (7), and a first connecting plate (14) is fixedly connected between the two first side plates (13) on the same side, and an adjusting screw (15) is threadedly connected at the center position of the first connecting plate (14).

4. A thread rolling machine for bolt processing according to claim 3, characterized in that: The material unloading boxes (7) located above and below the first side plate (13) are also fixedly mounted with second side plates (20), and two slide grooves (21) are provided in the second side plates (20).

5. The thread rolling machine for bolt processing according to claim 4, characterized in that: The mounting frame (10) comprises two U-shaped plates (17), two second connecting plates (18) are respectively fixedly mounted on one side of the two U-shaped plates (17), a first shaft seat (19) is respectively fixedly mounted on the opposite side of the two second connecting plates (18), and the pulley (25) is rotatably mounted between the two first shaft seats (19) via a fixed shaft, a third connecting plate (22) is fixedly connected between the two U-shaped plates (17), a second shaft seat (23) is fixedly mounted on one side of the third connecting plate (22), and the One side of the adjusting screw rod (15) is rotatably mounted in the second shaft seat (23), one side of the second connecting plate (18) is also fixedly mounted on one side of the clamping plate (9), and a through slot (16) is provided in the clamping plate (9), and pins are fixedly mounted on both sides of the U-shaped plate (17), and one side of the pins is also inserted and mounted in the corresponding sliding groove (21), and a second bottom plate (24) is fixedly mounted on the bottom of one of the U-shaped plates (17), and one side of the second bottom plate (24) passes through the through slot (16) and extends to the other side of the clamping plate (9).

6. The thread rolling machine for bolt processing according to claim 1, characterized in that: A belt (26) is transmission-connected between the two pulleys (25).