Forged steel valve body square hole machining device

By introducing cleaning components and positioning components into the square hole processing device of forged steel valve valve body, the problem of dust on the valve body affecting processing accuracy and fixing instability is solved, and higher processing accuracy and stability are achieved.

CN222790678UActive Publication Date: 2025-04-25DINGXIANG COUNTY KAIBO HEAVY IND CO LTD
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Patent Information

Application Number
CN202421502808.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-25
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

In the prior art, when processing square holes of forged steel valves, dust remaining on the valve body surface affects the processing accuracy and lacks effective fixation, resulting in offsets.

Method used

A square hole processing device for forged steel valve body is designed, including cleaning components and positioning components. The cleaning assembly uses a flexible long brush to remove dust from the valve body surface through the cooperation of the slide chute and the slider; the positioning assembly ensures the stable and fixed valve body through the design of the U-frame, threaded bolts and serrated plates.

Benefits of technology

Through the use of cleaning components, dust on the valve body surface is removed, improving the accuracy of square hole processing; through the design of the positioning components, the stable fixation of the valve body is ensured, and offset and dust entering during the processing are avoided.

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Abstract

The utility model discloses a forged steel valve body square hole machining device, and relates to the technical field of forged steel valve body square hole machining. The device comprises a base, a supporting plate is fixedly connected to one side of the top of the base, a sliding groove is formed in the surface of the supporting plate, a cleaning assembly used for removing dust on the surface of a valve body is slidably connected to the interior of the sliding groove, and a fixing block is fixedly connected to the side, located on the supporting plate, of the top of the base. Through the arrangement of the positioning assembly, when the square hole of the valve body of the forged steel valve is machined, the valve body is placed on the top of the fixing block, the two sides of the valve body are located between the U-shaped frames, the threaded bolt is rotated, the threaded bolt drives the positioning plate to move till the sawtooth plate is attached to the surface of the valve body, and the sawtooth plate is arranged in a sawtooth shape; certain friction force can be increased, displacement of the valve body between the positioning plates is avoided, and therefore the stability of fixing the valve body is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of square hole processing of a forged steel valve body, and specifically relates to a square hole processing device of a forged steel valve body. Background Art

[0002] In the prior art of processing the square hole of a valve body, a certain amount of dust remains on the surface of the valve body during processing, which affects the accuracy of the square hole processing. At the same time, when processing the square hole of the valve body, there is a lack of fixation of the valve body, and since the surface of the valve body is relatively smooth, it causes deviation during fixation.

[0003] A Chinese patent with publication number CN211564182U discloses a square hole processing device for a forged steel valve body, including a positioning ring coaxial with the guide hole at the top of a guide seat, the positioning ring can facilitate the positioning of the valve body on the workbench, so that the position of the square hole processed by the valve body corresponds to the position of the square knife; the slide bar in the pre-positioning mechanism can be pressed against the valve body with the help of a positioning plate under the action of a compression spring, and the direction of the valve body can be positioned to ensure that the square knife can process a qualified square hole on the valve body; the pressure of the compression spring on the slide bar can be adjusted by rotating the plug, and the square knife can be driven upward by a hydraulic cylinder to process a square hole on the valve body at one time, thereby improving processing efficiency and accelerating production. Moreover, since the square hole is formed by a square knife at one time, the inner wall of the square hole will be smoother than that processed by the traditional method.

[0004] In view of this, the present utility model is proposed. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a device for processing square holes in forged steel valve bodies, which solves the problem proposed in the above-mentioned background technology that during processing, a certain amount of dust remains on the surface of the valve body, which affects the accuracy of the square hole processing, and at the same time, when the square hole is processed on the valve body, there is a lack of fixation of the valve body, and since the surface of the valve body is relatively smooth, deviation occurs during fixation.

[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:

[0007] A device for processing square holes in a forged steel valve body comprises: a base, a support plate fixedly connected to one side of the top of the base, a slide groove being provided on the surface of the support plate, a cleaning component for removing dust from the surface of the valve body being slidably connected to the inside of the slide groove, a fixing block fixedly connected to the top of the base located on one side of the support plate, a positioning component for fixing the valve body being fixedly connected to the top of the fixing block in an axially symmetrical manner.

[0008] Optionally, the cleaning component includes a slider slidably connected to the inside of the slide groove, a push handle is provided on one side of the slider, a connecting plate is provided on the other side of the slider, and a flexible long brush for cleaning dust on the surface of the valve body is provided at the bottom of the connecting plate.

[0009] Optionally, the positioning assembly includes a U-shaped frame axially symmetrically fixed to the top of the fixed block, threaded holes are provided on both sides of the U-shaped frame, and threaded bolts for adjusting tightness are provided inside the threaded holes, one end of the threaded bolt is rotatably connected to a positioning plate, and a serrated plate for increasing clamping friction is provided on the surface of the positioning plate.

[0010] Optionally, a connecting frame is fixedly connected to one side of the top of the support plate, and an electric hydraulic rod is provided on the surface of the connecting frame.

[0011] Optionally, a connecting head is provided at the bottom end of the electric hydraulic rod, and a drill bit for machining the square hole of the valve body is provided at the bottom of the connecting head.

[0012] Optionally, support rods are provided at the four corners of the bottom of the base, and gaskets are provided at the bottom of the support rods.

[0013] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described below at the same time:

[0014] 1. Through the setting of the cleaning component and the positioning component, when processing the square hole of the forged steel valve body, the valve body is placed on the top of the fixed block, so that the two sides of the valve body are located between the U-shaped frames, and the threaded bolt is turned to make the threaded bolt drive the positioning plate to move until the serrated plate fits the surface of the valve body. The serrated setting of the serrated plate can increase a certain friction force to avoid displacement of the valve body between the positioning plates, thereby improving the stability of the fixed valve body. After the valve body is fixed, the push handle can be moved horizontally, so that the push handle drives the slider to move horizontally inside the slide groove, and then drives the flexible long brush to clean the surface of the valve body, remove the dust on the surface, ensure the subsequent square hole processing, improve the accuracy of square hole processing, and avoid dust entering the inside of the valve body when the square hole is punched.

[0015] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0017] In the figure:

[0018] Figure 1 It is a schematic diagram of the overall structure;

[0019] Figure 2 is a schematic diagram of the base structure;

[0020] Figure 3 It is a schematic diagram of the cleaning component structure;

[0021] Figure 4 This is a schematic diagram of the positioning component structure.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1. Base; 2. Support plate; 3. Slide; 4. Cleaning component; 41. Slider; 42. Push handle; 43. Connecting plate; 44. Flexible long brush; 5. Fixing block; 6. Positioning component; 61. U-shaped frame; 62. Threaded bolt; 63. Positioning plate; 64. Serrated plate; 7. Connecting frame; 8. Electric hydraulic rod; 9. Drill bit.

[0024] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0025] The utility model will now be further described in detail with reference to the accompanying drawings.

[0026] See also Figure 1-4 As shown, in this embodiment, a square hole processing device for a forged steel valve body is provided, including: a base 1, a support plate 2 is fixedly connected to one side of the top of the base 1, a slide groove 3 is opened on the surface of the support plate 2, and a cleaning component 4 for removing dust from the surface of the valve body is slidably connected inside the slide groove 3, the top of the base 1 is located on one side of the support plate 2 and is fixedly connected to a fixing block 5, and the top of the fixing block 5 is axially symmetrically fixedly connected to a positioning component 6 for fixing the valve body. When the square hole of the forged steel valve body is processed, the valve body is placed on the top of the fixing block 5 so that the two sides of the valve body are located between the U-shaped frame 61, and the threaded bolt 62 is rotated so that the threaded bolt 62 drives the positioning plate 63 to move until the serrated plate 64 fits the surface of the valve body, and the serrated setting of the serrated plate 64 can increase a certain friction force to avoid displacement of the valve body between the positioning plates 63, thereby improving the stability of the fixed valve body.

[0027] One aspect of the application of this embodiment is: after the valve body is fixed, the push handle 42 can be moved horizontally, so that the push handle 42 drives the slider 41 to move horizontally inside the slide groove 3, and then drives the flexible long brush 44 to clean the surface of the valve body, remove the dust on the surface, ensure the subsequent square hole processing, improve the accuracy of square hole processing, and avoid dust entering the interior of the valve body when punching the square hole. It should be noted that all electrical equipment involved in this application can be powered by batteries or external power supplies.

[0028] like Figure 1 As shown, one side of the top of the support plate 2 of this embodiment is fixedly connected with a connecting frame 7, and an electric hydraulic rod 8 is arranged on the surface of the connecting frame 7. A connecting head is arranged at the bottom end of the electric hydraulic rod 8, and a drill bit 9 for processing the square hole of the valve body is arranged at the bottom of the connecting head. The electric hydraulic rod 8 and the drill bit 9 are arranged so that when the valve body is fixed, the electric hydraulic rod 8 can be connected to an external power supply to drive the drill bit 9 to move downward and complete the square hole processing of the valve body.

[0029] like Figure 2 As shown, support rods are arranged at the four corners of the bottom of the base 1 of this embodiment, and gaskets are arranged at the bottom of the support rods.

[0030] Embodiment 1:

[0031] In this embodiment, if Figure 4 As shown, the positioning assembly 6 includes a U-shaped frame 61 which is axially symmetrically fixed to the top of the fixing block 5, threaded holes are provided on both sides of the U-shaped frame 61, and threaded bolts 62 for adjusting tightness are arranged inside the threaded holes, one end of the threaded bolt 62 is rotatably connected to a positioning plate 63, and a serrated plate 64 for increasing the clamping friction is arranged on the surface of the positioning plate 63. When the square hole of the forged steel valve body is processed, the valve body is placed on the top of the fixing block 5 so that the two sides of the valve body are located between the U-shaped frame 61, and the threaded bolt 62 is rotated so that the threaded bolt 62 drives the positioning plate 63 to move until the serrated plate 64 fits the surface of the valve body, and the serrated setting of the serrated plate 64 can increase a certain friction to prevent the valve body from being displaced between the positioning plates 63, thereby improving the stability of the fixed valve body.

[0032] Embodiment 2:

[0033] In this embodiment, if Figure 3The cleaning component 4 includes a slider 41 slidably connected to the inside of the slide groove 3, a push handle 42 is provided on one side of the slider 41, and a connecting plate 43 is provided on the other side of the slider 41. A flexible long brush 44 for cleaning dust on the surface of the valve body is provided at the bottom of the connecting plate 43. After the valve body is fixed, the push handle 42 can be moved horizontally, so that the push handle 42 drives the slider 41 to move horizontally inside the slide groove 3, and then drives the flexible long brush 44 to clean the surface of the valve body, remove the dust on the surface, ensure the subsequent square hole processing, improve the accuracy of the square hole processing, and avoid dust from entering the interior of the valve body when the square hole is punched.

[0034] The present invention is not limited to the above-mentioned implementation modes. Anyone should be aware of the structural changes made under the inspiration of the present invention. Any technical solution that is the same or similar to the present invention falls within the protection scope of the present invention. The technology, shape, and structure that are not described in detail in the present invention are all known technologies.

Claims

1. A square hole processing device for a forged steel valve body, characterized in that: include: A base (1), one side of the top of the base (1) is fixedly connected to a support plate (2), a surface of the support plate (2) is provided with a slide groove (3), the interior of the slide groove (3) is slidably connected to a cleaning component (4) for cleaning dust on the surface of the valve body, the top of the base (1) is located on one side of the support plate (2) and is fixedly connected to a fixing block (5), the top of the fixing block (5) is axially symmetrically fixedly connected to a positioning component (6) for fixing the valve body.

2. A forged steel valve body square hole processing device according to claim 1, characterized in that: The cleaning component (4) comprises a slider (41) slidably connected to the inside of the slide groove (3), a push handle (42) is provided on one side of the slider (41), a connecting plate (43) is provided on the other side of the slider (41), and a flexible long brush (44) for cleaning dust on the surface of the valve body is provided at the bottom of the connecting plate (43).

3. A forged steel valve body square hole processing device according to claim 1, characterized in that: The positioning assembly (6) comprises a U-shaped frame (61) which is fixedly connected to the top of the fixed block (5) in an axisymmetric manner, threaded holes are provided on both sides of the U-shaped frame (61), and threaded bolts (62) for adjusting tightness are provided inside the threaded holes, one end of the threaded bolt (62) is rotatably connected to a positioning plate (63), and a serrated plate (64) for increasing clamping friction is provided on the surface of the positioning plate (63).

4. A forged steel valve body square hole processing device according to claim 1, characterized in that: A connecting frame (7) is fixedly connected to one side of the top of the support plate (2), and an electric hydraulic rod (8) is arranged on the surface of the connecting frame (7).

5. A forged steel valve body square hole machining device according to claim 4, characterized in that: The bottom end of the electric hydraulic rod (8) is provided with a connector, and the bottom of the connector is provided with a drill bit (9) for machining a square hole of a valve body.

6. A forged steel valve body square hole machining device according to claim 1, characterized in that: Support rods are arranged at the four corners of the bottom of the base (1), and gaskets are arranged at the bottoms of the support rods.

Citation Information

Patent Citations

  • Forged steel valve body square hole machining device

    CN211564182U