Gear assembly machine

By designing the gear assembly machine and integrating automation functions, the inefficiency and unstable quality caused by manual operation in the prior art are solved, and an efficient and stable gear assembly process is achieved.

CN222791063UActive Publication Date: 2025-04-25SHENZHEN JTPTS TECH CO LTD
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Patent Information

Application Number
CN202421761027.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-25
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

In the prior art, the gear assembly process relies on manual operation, resulting in inefficiency and unstable quality.

Method used

A gear assembly machine is designed, integrating automatic gear rack, automatic gearing, automatic buttering and detection functions to improve assembly efficiency and quality through mechanized processes.

Benefits of technology

It significantly improves production efficiency, reduces labor costs, ensures assembly quality through precise automated control, reduces the defective product rate, and enhances the competitiveness of the product.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a gear assembly machine, and relates to the technical field of gear assembly, the gear assembly machine comprises a cabinet, the top of the cabinet is provided with an assembly runner, the top of the cabinet is further provided with a gear carrier feeding mechanism and a gear feeding mechanism which are located on one side of the assembly runner, the gear carrier feeding mechanism is used for conveying a gear carrier to the assembly runner, and the gear feeding mechanism is used for conveying the gear carrier to the assembly runner; and a first grease smearing mechanism located on one side of the gear carrier feeding mechanism is further arranged at the top of the machine cabinet, a suction mechanism located between the assembling runner and the gear feeding mechanism is arranged at the top of the machine cabinet, and a carrying mechanism located on the other side of the assembling runner is arranged at the top of the machine cabinet. According to the automatic assembling machine, the functions of automatic gear frame feeding, automatic gear feeding, automatic butter beating and detection can be integrated, the production efficiency can be remarkably improved, the labor cost can be reduced, the assembling quality can be guaranteed through accurate automatic control, the defective product rate can be reduced, and the overall competitiveness of products can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear assembly, in particular to a gear assembly machine. Background Art

[0002] A gear is a mechanical transmission element with teeth on its rim that can mesh continuously to transmit motion and power. Gears are widely used in mechanical transmission and the entire mechanical field. A gear rack is a mechanical structure used to support and fix gears. Its specific design and structure will vary depending on the type, number, layout and application scenario of the gears. Fig.14 Two common gear rack structures in the prior art are shown, and a corresponding number of gears need to be installed on the top of the gear rack during the assembly process;

[0003] In the field of mechanical manufacturing, especially in the production process of transmission parts, the precise assembly of gear racks and gears is the key link to ensure the stable performance of the transmission system, reduce noise and extend the service life; in the traditional gear rack assembly process, it mainly relies on manual operation to complete the processes of mounting the gear rack, mounting the gear, applying butter and quality inspection; this production method is not only inefficient, but also easily affected by human factors, resulting in unstable product quality. Therefore, we made improvements to this and proposed a gear assembly machine. Summary of the invention

[0004] The utility model aims to solve the problems of low efficiency and unstable quality in the existing processes of rack mounting, gear mounting, butter application and quality inspection which rely on manual operation.

[0005] In order to achieve the above-mentioned purpose of the invention, the utility model provides a gear assembly machine to improve the above-mentioned problem.

[0006] The specific application is as follows:

[0007] A gear assembly machine comprises a cabinet, an assembly flow channel is installed on the top of the cabinet, and a gear rack feeding mechanism and a gear feeding mechanism located on one side of the assembly flow channel are also provided on the top of the cabinet. The gear rack feeding mechanism is used to transport the gear rack to the assembly flow channel, and the top of the cabinet is also provided with a first butter spreading mechanism located on one side of the gear rack feeding mechanism. The top of the cabinet is provided with a suction mechanism located between the assembly flow channel and the gear feeding mechanism, and the top of the cabinet is provided with a conveying mechanism located on the other side of the assembly flow channel.

[0008] As a preferred technical solution of the present application, the gear rack loading mechanism includes two gear rack vibrating plates installed on the top of the cabinet, both of the two gear rack vibrating plates have a gear rack discharge channel, and a first conveying member is connected between the two gear rack discharge channels.

[0009] As a preferred technical solution of the present application, the first conveying member includes a first support frame installed on the top of the cabinet, a first support seat is installed on the top of the first support frame, first cylinders are arranged on both sides of the first support seat, the telescopic ends of the two first cylinders are connected to the first loading seat, and a connecting channel and a second cylinder are connected between the two first loading seats, the telescopic end of the second cylinder is fixedly connected to the first push plate, and the end of the first push plate away from the second cylinder is inserted in the first support seat, and the connecting channel is connected to the assembly flow channel.

[0010] As a preferred technical solution of the present application, the first butter spreading mechanism includes a second support frame fixedly mounted on the top of the cabinet, a third cylinder is mounted on the side of the second support frame close to the assembly flow channel, a first butter valve is connected to the telescopic end of the third cylinder, the first butter valve is provided with a plurality of first butter nozzles, and the first butter nozzles are located between the assembly flow channel and the connecting channel.

[0011] As a preferred technical solution of the present application, the conveying mechanism includes a first linear module installed on the top of the cabinet and parallel to the assembly flow channel, the first linear module has a first movable slide, a fourth cylinder and a pneumatic clamp are installed on the top of the first movable slide, the telescopic end of the fourth cylinder is connected to a fork plate, and a slot is provided on the fork plate.

[0012] As a preferred technical solution of the present application, the gear feeding mechanism comprises a gear vibrating plate installed on the top of the cabinet, the gear vibrating plate has a gear discharging channel, the gear discharging channel is connected to a second conveying member, the second conveying member comprises a third support frame installed on the top of the cabinet, a second feeding seat connected to the gear discharging channel is installed on the top of the third support frame, a fifth cylinder is installed on one side of the second feeding seat, a second push plate is connected to the telescopic end of the fifth cylinder, and an end of the second push plate away from the fifth cylinder penetrates into the second feeding seat;

[0013] A sixth cylinder is fixedly installed on one side of the third support frame, a stop bar is fixedly connected to the telescopic end of the sixth cylinder, the top of the stop bar passes through the second loading seat, a motor is installed at the bottom of the third support frame, the output shaft of the motor passes through the second loading seat and is fixedly connected to a turntable, and a plurality of slots are arranged on the outer side of the turntable;

[0014] A seventh cylinder is installed on the top of the third support frame, and a telescopic end of the seventh cylinder is fixedly connected to a limit plate, and the limit plate is located above the turntable.

[0015] As a preferred technical solution of the present application, the suction mechanism includes a fourth support frame fixedly installed between the second loading seat and the assembly flow channel, a second linear module is fixedly installed on the top of the fourth support frame, the second linear module has a second movable slide, an eighth cylinder is fixedly installed on the second movable slide, the telescopic end of the eighth cylinder is fixedly connected to the first supporting frame, the bottom of the first supporting frame is fixedly connected to a suction barrel, a plurality of suction troughs are arranged at the bottom of the suction barrel, a magnet is installed in the suction trough, a ninth cylinder is installed on the first supporting frame, a plurality of pushing rods are connected to the ninth cylinder, and the bottom ends of the plurality of pushing rods pass through a plurality of suction troughs respectively.

[0016] As a preferred technical solution of the present application, a tenth cylinder is also installed on one side of the second movable slide, and the telescopic end of the tenth cylinder is fixedly connected to a second supporting frame, and a plurality of detection rods are inserted and connected to the second supporting frame. A plurality of detection sensors are also arranged on the second supporting frame, and the positions of the plurality of detection sensors correspond to the positions of the plurality of detection rods respectively.

[0017] As a preferred technical solution of the present application, a second butter spreading mechanism located between the assembly flow channel and the gear feeding mechanism is also installed on the top of the cabinet, and the second butter spreading mechanism includes a fifth support frame fixedly installed on the top of the cabinet, and the fifth support frame is located between the assembly flow channel and the gear feeding mechanism. An eleventh cylinder is installed on the fifth support frame, and the telescopic end of the eleventh cylinder is connected to a second butter valve, and the second butter valve is provided with a second butter nozzle, and the second butter nozzle is located directly above the assembly flow channel.

[0018] As a preferred technical solution of the present application, a butter storage tank is provided on the cabinet, and the butter storage tank is connected to a delivery pump, and the delivery pump is respectively connected to the first butter valve and the second butter valve through pipelines.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] In the scheme of this application:

[0021] In order to solve the problems of low efficiency and unstable quality in the prior art that rely on manual operation to complete processes such as rack mounting, gear mounting, grease application and quality inspection, the present application can integrate automatic rack mounting, gear mounting, grease application and inspection functions into one, which can not only significantly improve production efficiency and reduce labor costs, but also ensure assembly quality through precise automated control, reduce defective product rate and enhance the overall competitiveness of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic diagram of the structure of the gear assembly machine provided for this application;

[0023] Figure 2 A schematic diagram of the structure of the cabinet top of the gear assembly machine provided in this application;

[0024] Figure 3 A schematic diagram of the structure of the assembly flow channel of the gear assembly machine provided in this application;

[0025] Figure 4 A schematic diagram of the structure of the gear rack feeding mechanism of the gear assembly machine provided in this application;

[0026] Figure 5 A schematic structural diagram of a first loading base of a gear assembly machine provided in the present application;

[0027] Figure 6 A structural schematic diagram of a first butter spreading mechanism of a gear assembly machine provided in the present application;

[0028] Figure 7 A schematic diagram of the structure of the gear feeding mechanism of the gear assembly machine provided in this application;

[0029] Figure 8 A schematic diagram of the structure of the turntable of the gear assembly machine provided in this application;

[0030] Fig. 9 A schematic diagram of the structure of the handling mechanism of the gear assembly machine provided in this application;

[0031] Fig.10 A schematic diagram of the structure of the suction mechanism of the gear assembly machine provided in this application;

[0032] Fig.11 A schematic diagram of the structure of the suction chute of the gear assembly machine provided in this application;

[0033] Fig.12 A schematic diagram of the structure of the second grease spreading mechanism of the gear assembly machine provided in this application;

[0034] Fig.13 The gear assembly machine provided for this application Figure 1 Schematic diagram of the local structure;

[0035] Fig.14 Schematic diagram of the structure of gears and gear racks.

[0036] Indicated in the figure:

[0037] 1. Cabinet; 101. Protective cabinet;

[0038] 2. Assemble the flow channel;

[0039] 3. Gear rack feeding mechanism; 301. Gear rack vibrating plate; 302. Gear rack discharging channel; 303. First support frame; 304. First support seat; 305. First cylinder; 306. First feeding seat; 307. Second cylinder; 308. First push plate; 309. Connecting channel;

[0040] 4. First butter spreading mechanism; 401. Second support frame; 402. Third cylinder; 403. First butter valve; 404. First butter nozzle;

[0041] 5. Transport mechanism; 501. First linear module; 502. Fourth cylinder; 503. Fork plate; 504. Slot; 505. Pneumatic clamp; 506. First moving slide;

[0042] 6. Gear feeding mechanism; 601. Third support frame; 602. Gear vibrating plate; 603. Gear discharging channel; 604. Second feeding seat; 605. Fifth cylinder; 606. Second push plate; 607. Sixth cylinder; 608. Stop bar; 609. Motor; 610. Turntable; 611. Seventh cylinder; 612. Limit plate;

[0043] 7. Suction mechanism; 701. Fourth support frame; 702. Second linear module; 703. Second movable slide; 704. Eighth cylinder; 705. First carrier; 706. Suction tube; 707. Ninth cylinder; 708. Push rod; 709. Tenth cylinder; 710. Second carrier; 711. Detection rod; 712. Detection sensor; 713. Suction trough;

[0044] 8. Second grease spreading mechanism; 801. Fifth support frame; 802. Eleventh cylinder; 803. Second grease valve; 804. Second grease nozzle;

[0045] 9. Butter storage tank. DETAILED DESCRIPTION

[0046] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0047] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0048] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0049] Example 1, please refer to Figure 2 A gear assembly machine includes a cabinet 1, an assembly flow channel 2 is installed on the top of the cabinet 1, and a gear rack feeding mechanism 3 and a gear feeding mechanism 6 are also provided on the top of the cabinet 1, the gear rack feeding mechanism 3 is used to transport the gear rack to the assembly flow channel 2, and the top of the cabinet 1 is also provided with a first butter spreading mechanism 4 located on one side of the gear rack feeding mechanism 3, a suction mechanism 7 is provided on the top of the cabinet 1 between the assembly flow channel 2 and the gear feeding mechanism 6, and a conveying mechanism 5 is provided on the top of the cabinet 1 on the other side of the assembly flow channel 2; the gear rack feeding mechanism 3 is used to feed the gear rack, and the first butter spreading mechanism 4 is used to spread butter on the gear rack for installation The cylindrical gear is coated with butter, the assembly flow channel 2 and the conveying mechanism 5 are used to transport the gear rack coated with butter, the gear feeding mechanism 6 is used to feed the gear, the suction mechanism 7 is used to install the gear on the gear rack and detect it, and the second butter coating mechanism 8 coats the installed gear with butter; the present application can integrate the functions of automatic gear rack loading, automatic gear loading, automatic buttering and detection, which can not only significantly improve production efficiency and reduce labor costs, but also ensure assembly quality through precise automated control, reduce defective product rate and enhance the overall competitiveness of the product. A protective cabinet 101 is installed on the top of the cabinet 1, and the protective cabinet 101 is used to protect the top structure of the cabinet 1.

[0050] Further, such as Figure 2 and Figure 4 As shown, the gear rack loading mechanism 3 includes two gear rack vibration plates 301 installed on the top of the cabinet 1, and the two gear rack vibration plates 301 both have a gear rack discharge channel 302, and a first conveying member is connected between the two gear rack discharge channels 302, and a positioning groove is provided on the gear rack discharge channel 302, and the positioning groove is used to position the cylinder on the gear rack so that the gear rack can maintain a correct position, so that the conveying mechanism 5 can convey the gear rack.

[0051] Further, such as Figure 4 and Figure 5As shown, the first conveying member includes a first support frame 303 installed on the top of the cabinet 1, a first support seat 304 is installed on the top of the first support frame 303, first cylinders 305 are arranged on both sides of the first support seat 304, the telescopic ends of the two first cylinders 305 are connected to the first loading seat 306, and a connecting channel 309 and a second cylinder 307 are connected between the two first loading seats 306, the telescopic end of the second cylinder 307 is fixedly connected to the first push plate 308, the end of the first push plate 308 away from the second cylinder 307 is inserted into the first support seat 304, and the connecting channel 309 and The assembly flow channels 2 are connected and arranged, and the two first loading seats 306 can facilitate switching of the gear racks provided by the two gear rack vibration disks 301, thereby realizing the feeding of gear racks of different models; positioning grooves are also provided on the first loading seat 306 and the connecting channel 309, so that the gear rack can maintain the correct position during the loading process. The design of the positioning groove can ensure that the gear rack maintains the correct position and posture during the transportation process, which is convenient for subsequent handling and assembly operations, and improves the accuracy and efficiency of assembly, which avoids handling errors or assembly failures caused by incorrect positioning of the gear rack, and reduces the generation of rework and waste.

[0052] Further, such as Figure 2 and Figure 6 As shown, the first butter spreading mechanism 4 includes a second support frame 401 fixedly mounted on the top of the cabinet 1, a third cylinder 402 is mounted on one side of the second support frame 401 close to the assembly flow channel 2, a first butter valve 403 is connected to the telescopic end of the third cylinder 402, the first butter valve 403 is provided with a plurality of first butter nozzles 404, the first butter nozzles 404 are located between the assembly flow channel 2 and the connecting channel 309, the first butter valve 403 conveys butter to the gear rack through the first butter nozzles 404 to achieve butter spreading, the design of multiple first butter nozzles 403 can spread butter on multiple parts at the same time, thereby improving the efficiency of spreading, and the automated butter spreading can ensure the uniformity and appropriateness of the butter spreading, thereby avoiding the unevenness and waste of manual spreading, and effectively improving the lubrication effect and product quality.

[0053] Further, such as Figure 2 and Fig. 9 As shown, the transport mechanism 5 includes a first linear module 501 installed on the top of the cabinet 1 and parallel to the assembly channel 2. The first linear module 501 has a first movable slide 506. A fourth cylinder 502 and a pneumatic clamp 505 are installed on the top of the first movable slide 506. The telescopic end of the fourth cylinder 502 is connected to a fork plate 503. A slot 504 is provided on the fork plate 503. The fourth cylinder 502 drives the fork plate 503 to move, so that the slot 504 is plugged into the cylinder on the gear rack, so that when the first linear module 501 drives the first movable slide 506 to move, the fork plate 503 can drive the gear rack to move in the assembly channel 2.

[0054] Further, such as Figure 2 , Figure 6 and Figure 7 As shown, the gear feeding mechanism 6 includes a gear vibration plate 602 installed on the top of the cabinet 1, the gear vibration plate 602 has a gear discharge channel 603, the gear discharge channel 603 is connected to a second conveying member, the second conveying member includes a third support frame 601 installed on the top of the cabinet 1, a second feeding seat 604 connected to the gear discharge channel 603 is installed on the top of the third support frame 601, a fifth cylinder 605 is installed on one side of the second feeding seat 604, a second push plate 606 is connected to the telescopic end of the fifth cylinder 605, and the end of the second push plate 606 away from the fifth cylinder 605 penetrates into the second feeding seat 604, the gear arrives in the second feeding seat 604 under the conveyance of the gear discharge channel 603, and the gear in the second feeding seat 604 can be pushed away by the mutual cooperation of the fifth cylinder 605 and the second push plate 606;

[0055] A sixth cylinder 607 is fixedly installed on one side of the third support frame 601, and a stop bar 608 is fixedly connected to the telescopic end of the sixth cylinder 607. The sixth cylinder 607 can drive the stop bar 608 to move up and down. The top of the stop bar 608 passes through the second loading seat 604. A motor 609 is installed at the bottom of the third support frame 601. The output shaft of the motor 609 penetrates into the second loading seat 604 and is fixedly connected to a turntable 610. A plurality of slots are arranged on the outer side of the turntable 610. The turntable 610 rotates under the drive of the motor 609 to adjust the position of the slots.

[0056] A seventh cylinder 611 is installed on the top of the third support frame 601. The telescopic end of the seventh cylinder 611 is fixedly connected to a limit plate 612. The limit plate 612 is located above the turntable 610. The limit plate 612 can limit the gear entering the slot.

[0057] Embodiment 3 further optimizes the gear assembly machine provided in Embodiment 1 or 2. Specifically, Figure 2 , Fig.10 and Fig.11As shown, the suction mechanism 7 includes a fourth support frame 701 fixedly installed between the second loading seat 604 and the assembly flow channel 2, a second linear module 702 is fixedly installed on the top of the fourth support frame 701, the second linear module 702 has a second movable slide 703, an eighth cylinder 704 is fixedly installed on the second movable slide 703, the telescopic end of the eighth cylinder 704 is fixedly connected to the first carrier frame 705, the bottom of the first carrier frame 705 is fixedly connected to a suction barrel 706, a plurality of suction grooves 713 are arranged at the bottom of the suction barrel 706, a magnet is installed in the suction groove 713, the magnet is used to make the gear adsorbed in the suction groove 713, a ninth cylinder 707 is installed on the first carrier frame 705, the ninth cylinder 707 is connected to a plurality of pushing rods 708, the bottom ends of the plurality of pushing rods 708 respectively pass through the plurality of suction grooves 713, and the ninth cylinder 707 can push the gear in the suction groove 713 out through the pushing rod 708.

[0058] Further, such as Fig.10 and Fig.11 As shown, a tenth cylinder 709 is also installed on one side of the second movable slide 703, and the telescopic end of the tenth cylinder 709 is fixedly connected to the second carrier frame 710, and a plurality of detection rods 711 are inserted and connected to the second carrier frame 710. A plurality of detection sensors 712 are also arranged on the second carrier frame 710, and the positions of the plurality of detection sensors 712 respectively correspond to the positions of the plurality of detection rods 711. When the tenth cylinder 709 drives the second carrier frame 710 and the detection rod 711 to descend, if there is a gear under the detection rod 711, the detection rod 711 moves upward under the lower limit of the gear to be detected by the detection sensor 712; if there is no gear under the detection rod 711, the detection rod 711 will not be lifted up by the gear, so that the detection sensor 712 cannot detect the detection rod 711, so it can be confirmed whether the corresponding position on the gear frame is loaded with a gear.

[0059] Further, such as Figure 2 , Fig.12 and Fig.13 As shown, a second butter spreading mechanism 8 located between the assembly flow channel 2 and the gear feeding mechanism 6 is also installed on the top of the cabinet 1. The second butter spreading mechanism 8 includes a fifth support frame 801 fixedly installed on the top of the cabinet 1. The fifth support frame 801 is located between the assembly flow channel 2 and the gear feeding mechanism 6. An eleventh cylinder 802 is installed on the fifth support frame 801. The telescopic end of the eleventh cylinder 802 is connected to a second butter valve 803. The second butter valve 803 is provided with a second butter nozzle 804. The second butter nozzle 804 is located directly above the assembly flow channel 2. The second butter valve 803 spreads butter on the gears on the gear rack through the second butter nozzle 804.

[0060] Further, such as Figure 1As shown, a butter storage tank 9 is provided on the cabinet 1, and the butter storage tank 9 is connected to a delivery pump, which is respectively connected to the first butter valve 403 and the second butter valve 803 through pipelines, and the delivery pump delivers butter to the second butter valve 803 and the first butter valve 403 through the delivery pipeline.

[0061] The use process of the gear assembly machine provided by the utility model is as follows:

[0062] Reference Fig.14 , Fig.14 Two gear racks are provided, where J is marked as a gear rack and C is marked as a gear. The present application can adapt to two different types of gear racks by setting two gear rack vibration plates 301;

[0063] The first linear module 501 drives the first movable slide 506 to move so that the slot 504 is aligned with the connecting channel 309, and the gear rack reaches the first loading seat 306 under the action of the gear rack vibration plate 301 and the gear rack discharge channel 302, and the first cylinder 305 pushes the first loading seat 306 so that the corresponding first loading seat 306 enters between the first support seat 304 and the connecting channel 309, and then the second cylinder 307 pushes the first push plate 308 to move and push the gear rack in the first loading seat 306 from the connecting channel 309 into the assembly flow channel 2, and the cylinder on the gear rack is plugged into the slot 504, and then the first butter valve 403 moves downward under the action of the third cylinder 402, and the first butter valve 403 is opened so that butter is applied to the cylinder through the first butter nozzle 404;

[0064] The gear arrives at the second loading seat 604 under the transportation of the gear vibration plate 602 and the gear discharge channel 603, and then the fifth cylinder 605 pushes the second push plate 606 to push the gear into the slot on the turntable 610, and then the motor 609 drives the turntable 610 to rotate and switch the position of the slot until all the slots are filled with gears, and then the seventh cylinder 611 drives the limit plate 612 to move away from above the turntable 610, and the second linear module 702 drives the second movable slide 703 to move so that the suction barrel 706 is aligned with the turntable 610, and the eighth cylinder 704 drives the suction barrel 706 to descend so that the gear is inserted into the suction groove 713 and is adsorbed by the magnet, and the suction barrel 706 rises, and the second linear module 702 passes through the second movable slide 703 drives the suction cylinder 706 to move above the assembly flow channel 2. When the conveying mechanism 5 moves the gear rack to below the suction cylinder 706, the suction cylinder 706 descends, so that the gear is plugged into the cylinder on the gear rack. Then the ninth cylinder 707 pushes the push rod 708 to separate the gear from the magnet. Then the second carrier 710 moves above the gear and moves downward under the drive of the tenth cylinder 709. At this time, if there is a gear under the detection rod 711, the detection rod 711 moves upward under the lower limit of the gear to be detected by the detection sensor 712. If there is no gear under the detection rod 711, the detection rod 711 will not be lifted by the gear, so that the detection sensor 712 cannot detect the detection rod 711, and the device alarms at this time.

[0065] After the gear is installed, the fourth cylinder 502 drives the fork plate 503 to move so that the slot 504 is separated from the cylinder, and then the pneumatic clamp 505 clamps the gear rack, so that the transport mechanism 5 continues to move to the bottom of the second grease nozzle 804, and grease is added again by the second grease nozzle 804 and the second grease valve 803.

[0066] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0067] Obviously, the embodiments described above are only some embodiments of the utility model, rather than all embodiments. The preferred embodiments of the utility model are given in the accompanying drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the utility model specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the utility model.

Claims

1. A gear assembly machine, characterized in that: The invention comprises a cabinet (1), wherein an assembly flow channel (2) is installed on the top of the cabinet (1), and a gear rack feeding mechanism (3) and a gear feeding mechanism (6) are also arranged on the top of the cabinet (1) and are located on one side of the assembly flow channel (2). The gear rack feeding mechanism (3) is used to transport the gear rack to the assembly flow channel (2), and a first butter spreading mechanism (4) is also arranged on the top of the cabinet (1) and is located on one side of the gear rack feeding mechanism (3). A suction mechanism (7) is arranged on the top of the cabinet (1) and is located between the assembly flow channel (2) and the gear feeding mechanism (6). A conveying mechanism (5) is arranged on the top of the cabinet (1) and is located on the other side of the assembly flow channel (2).

2. A gear assembly machine according to claim 1, characterized in that: The gear rack loading mechanism (3) comprises two gear rack vibration plates (301) mounted on the top of the cabinet (1), the two gear rack vibration plates (301) both having a gear rack discharge channel (302), and a first conveying member is connected between the two gear rack discharge channels (302).

3. A gear assembly machine according to claim 2, characterized in that: The first conveying member comprises a first support frame (303) installed on the top of the cabinet (1); a first support seat (304) is installed on the top of the first support frame (303); first cylinders (305) are arranged on both sides of the first support seat (304); the telescopic ends of the two first cylinders (305) are connected to the first loading seat (306); a connecting channel (309) and a second cylinder (307) are connected between the two first loading seats (306); the telescopic end of the second cylinder (307) is fixedly connected to the first push plate (308); an end of the first push plate (308) away from the second cylinder (307) is inserted into the first support seat (304); and the connecting channel (309) is arranged to communicate with the assembly flow channel (2).

4. A gear assembly machine according to claim 3, characterized in that: The first grease spreading mechanism (4) comprises a second support frame (401) fixedly mounted on the top of the cabinet (1); a third cylinder (402) is mounted on a side of the second support frame (401) close to the assembly flow channel (2); a telescopic end of the third cylinder (402) is connected to a first grease valve (403); the first grease valve (403) is provided with a plurality of first grease nozzles (404); and the first grease nozzles (404) are located between the assembly flow channel (2) and the connecting channel (309).

5. A gear assembly machine according to claim 4, characterized in that: The transport mechanism (5) comprises a first linear module (501) mounted on the top of the cabinet (1) and parallel to the assembly flow channel (2), the first linear module (501) having a first movable slide (506), a fourth cylinder (502) and a pneumatic clamp (505) being mounted on the top of the first movable slide (506), a telescopic end of the fourth cylinder (502) being connected to a fork plate (503), and a slot (504) being provided on the fork plate (503).

6. A gear assembly machine according to claim 5, characterized in that: The gear feeding mechanism (6) comprises a gear vibrating plate (602) mounted on the top of the cabinet (1), the gear vibrating plate (602) having a gear discharging channel (603), the gear discharging channel (603) being connected to a second conveying member, the second conveying member comprising a third support frame (601) mounted on the top of the cabinet (1), a second feeding seat (604) in communication with the gear discharging channel (603) being mounted on the top of the third support frame (601), a fifth cylinder (605) being mounted on one side of the second feeding seat (604), a second push plate (606) being connected to a telescopic end of the fifth cylinder (605), and an end of the second push plate (606) away from the fifth cylinder (605) penetrating into the second feeding seat (604); A sixth cylinder (607) is fixedly mounted on one side of the third support frame (601); a stop bar (608) is fixedly connected to the telescopic end of the sixth cylinder (607); the top end of the stop bar (608) passes through the second loading seat (604); a motor (609) is mounted on the bottom of the third support frame (601); the output shaft of the motor (609) passes through the second loading seat (604) and is fixedly connected to a turntable (610); a plurality of slots are arranged on the outer side of the turntable (610); A seventh cylinder (611) is installed on the top of the third support frame (601), and the telescopic end of the seventh cylinder (611) is fixedly connected to a limit plate (612), and the limit plate (612) is located above the rotating disk (610).

7. A gear assembly machine according to claim 6, characterized in that: The suction mechanism (7) comprises a fourth support frame (701) fixedly mounted between a second loading seat (604) and an assembly flow channel (2); a second linear module (702) is fixedly mounted on the top of the fourth support frame (701); the second linear module (702) has a second movable slide (703); an eighth cylinder (704) is fixedly mounted on the second movable slide (703); a telescopic end of the eighth cylinder (704) is fixedly connected to a first supporting frame (705); a suction barrel (706) is fixedly connected to the bottom of the first supporting frame (705); a plurality of suction grooves (713) are arranged at the bottom of the suction barrel (706); a magnet is mounted in the suction grooves (713); a ninth cylinder (707) is mounted on the first supporting frame (705); a plurality of push rods (708) are connected to the ninth cylinder (707); the bottom ends of the plurality of push rods (708) respectively pass through the plurality of suction grooves (713).

8. A gear assembly machine according to claim 7, characterized in that: A tenth cylinder (709) is also installed on one side of the second movable slide (703); the telescopic end of the tenth cylinder (709) is fixedly connected to a second supporting frame (710); a plurality of detection rods (711) are inserted and connected to the second supporting frame (710); a plurality of detection sensors (712) are also arranged on the second supporting frame (710); the positions of the plurality of detection sensors (712) respectively correspond to the positions of the plurality of detection rods (711).

9. A gear assembly machine according to claim 8, characterized in that: A second grease spreading mechanism (8) located between the assembly flow channel (2) and the gear feeding mechanism (6) is also installed on the top of the cabinet (1). The second grease spreading mechanism (8) comprises a fifth support frame (801) fixedly installed on the top of the cabinet (1). The fifth support frame (801) is located between the assembly flow channel (2) and the gear feeding mechanism (6). An eleventh cylinder (802) is installed on the fifth support frame (801). The telescopic end of the eleventh cylinder (802) is connected to a second grease valve (803). The second grease valve (803) is provided with a second grease nozzle (804). The second grease nozzle (804) is located directly above the assembly flow channel (2).

10. A gear assembly machine according to claim 9, characterized in that: The cabinet (1) is provided with a butter storage tank (9), the butter storage tank (9) is connected to a delivery pump, and the delivery pump is respectively connected to the first butter valve (403) and the second butter valve (803) through pipelines.