Assembling device and reed switch sensor production equipment

Abstract

The utility model discloses an assembling device and reed pipe sensor production equipment, relates to automation equipment technical field, the assembling device comprises a fixed base, a clamp and a propulsion mechanism, the clamp is arranged on the fixed base, the clamp forms a profiling groove, one end of the profiling groove forms a guiding channel, and the other end of the profiling groove forms a pushing mechanism. The first cylinder is arranged on one side, opposite to the clamp, of the fixed base, the push rod is arranged at the driving end of the first cylinder, part of the structure of the push rod can be slidably arranged in the guide channel in the extending direction of the guide channel, and one end of the push rod is used for abutting against the reed switch; in the technical scheme provided by the utility model, the coil and the reed switch are respectively arranged in the profiling groove and the guide channel, one end of the reed switch is abutted against the push rod, and the push rod is driven to push the reed switch to move towards the coil until the reed switch is inserted into the center hole of the coil, so that the assembly is completed. By adopting the assembling device to realize the assembling of the reed switch and the coil, the assembling precision can be ensured to be higher than that of manual plug-in splicing, and the production efficiency can be greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to an assembly device and reed switch sensor production equipment. Background Art

[0002] Reed switch coil assembly is a precise automated process that involves accurately inserting the reed switch, a small electronic component, into a specific hole in the coil. This process usually requires ensuring that the reed switch and the coil are tightly combined. The entire assembly process requires extremely high precision and stability to avoid damaging the reed switch or affecting the performance of the coil.

[0003] The function of the reed switch and coil assembly is to create an electromagnetic sensor or switch. This combination uses the magnetic field generated by the coil to control the closing or opening of the contacts inside the reed switch. When the coil is energized, the magnetic field generated will attract or repel the magnetized contacts inside the reed switch, realizing contactless signal transmission or control. This structure has the characteristics of high reliability, fast response and long life. It is widely used in a variety of electronic devices such as automation control systems, safety monitoring, position detection, proximity sensors, etc. to achieve remote control, status monitoring and automatic operation.

[0004] In the related art, the assembly of reed switches and coils relies on manual plug-in and assembly, but the accuracy and consistency of manual assembly are difficult to guarantee, which may lead to fluctuations in product quality. Utility Model Content

[0005] The main purpose of the utility model is to provide an assembly device and a reed switch sensor production equipment, aiming to provide an assembly device that can realize automatic assembly of a reed switch and a coil.

[0006] To achieve the above-mentioned purpose, the assembly device proposed by the utility model comprises:

[0007] Fixed base;

[0008] A clamp, the clamp is arranged on the fixed base, the clamp forms a profiling groove, one end of the profiling groove forms a guide channel, the profiling groove and the guide channel are used to fix the coil and the reed switch respectively; and

[0009] The propulsion mechanism includes a first cylinder and a push rod. The first cylinder is arranged on the side of the fixed base facing away from the clamp, and the push rod is arranged at the driving end of the first cylinder. Part of the structure of the push rod can be slidably arranged in the guide channel along the extension direction of the guide channel, and one end of the push rod is used to abut against the reed switch.

[0010] In one embodiment, a notch is formed on one side of the contoured groove, and the assembly device also includes a clamping mechanism, which includes a second cylinder and a clamping plate. The second cylinder is disposed on the fixed base and is located on one side of the notch. The clamping plate is disposed on the driving end of the second cylinder and is slidably disposed in the notch. The clamping plate can slide along an extension direction perpendicular to the guide channel.

[0011] In one embodiment, the clamping plate is provided with two clamping blocks facing the contoured groove, and the ends of the two clamping blocks facing away from the clamping plate are respectively provided with arc grooves, and the arc grooves are used to abut against the coil.

[0012] In one embodiment, the clamp is formed with a plurality of contoured grooves evenly spaced apart, each contoured groove is correspondingly provided with a guide channel, and the propulsion mechanism is provided with a plurality of push rods, each of which is slidably disposed in a guide channel.

[0013] In one embodiment, the clamping mechanism is provided with a plurality of clamping plates, each of the clamping plates is arranged opposite to one of the contoured grooves, and the plurality of clamping plates are all arranged at the driving end of the second cylinder.

[0014] In one embodiment, a push plate is provided at the driving end of the first cylinder, the push rod is provided on a side of the push plate facing the guide channel, and the axis of the guide channel is perpendicular to the plane where the push plate is located.

[0015] In one embodiment, the assembling device further comprises a rotating seat, a rotating shaft is provided on one side of the rotating seat, and the fixed base is rotatably disposed on the rotating shaft.

[0016] In one embodiment, the assembling device is provided with a plurality of clamps, and the plurality of clamps are arranged around the rotating shaft.

[0017] In one embodiment, a limiting groove is provided at one end of the profiling groove away from the guiding channel, and the limiting groove is used to abut against the reed switch for limiting position.

[0018] The utility model also provides a reed switch sensor production device, including a coil feeding mechanism, a reed switch feeding mechanism, a transfer mechanism, a bending mechanism and an assembly device, wherein the assembly device includes:

[0019] Fixed base;

[0020] A clamp, the clamp is arranged on the fixed base, the clamp forms a profiling groove, one end of the profiling groove forms a guide channel, the profiling groove and the guide channel are used to fix the coil and the reed switch respectively; and

[0021] The propulsion mechanism includes a first cylinder and a push rod. The first cylinder is arranged on the side of the fixed base facing away from the clamp, and the push rod is arranged at the driving end of the first cylinder. Part of the structure of the push rod can be slidably arranged in the guide channel along the extension direction of the guide channel, and one end of the push rod is used to abut against the reed switch.

[0022] The technical solution of the utility model proposes an assembly device and a reed switch sensor production equipment, wherein the assembly device includes a fixed base, a clamp and a propulsion mechanism, the clamp is arranged on the fixed base and forms a profiling groove for fixing the coil, the internal shape of the profiling groove is adapted to the outer shape of the coil, one end of the profiling groove is provided with a guide channel, the guide channel is used to pre-place the reed switch, the propulsion mechanism includes a first cylinder and a push rod arranged at the driving end of the first cylinder, a partial structure of the push rod is slidably arranged in the guide channel and can move along the extension direction of the guide channel, when the coil and the reed switch are to be assembled, the coil is fixed in the profiling groove, the axis of the coil coincides with the axis of the guide channel, and then the reed switch is placed in the guide channel, one end of the reed switch is abutted against the push rod, the first cylinder is controlled to drive the push rod to push the reed switch toward one end of the coil until the reed switch is inserted into the center hole of the coil, that is, the assembly is completed, and the assembly of the reed switch and the coil using the assembly device can ensure that its assembly accuracy is higher than that of manual plug-in assembly, and can also greatly improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0024] Figure 1 A structural schematic diagram of an embodiment of an assembly device provided by the utility model;

[0025] Figure 2 for Figure 1 A partial enlarged view of the middle A;

[0026] Figure 3 for Figure 1 A partial enlarged view of point B in the middle.

[0027] Description of Figure Numbers:

[0028] 1000. Assembling device; 1. Fixed base; 2. Clamp; 21. Contour groove; 22. Guide channel; 23. Limit groove; 3. Propelling mechanism; 31. First cylinder; 32. Push rod; 33. Push plate; 4. Clamping mechanism; 41. Second cylinder; 42. Clamping plate; 43. Clamping block; 431. Arc groove; 5. Rotating seat; 51. Rotating shaft; 2000. Coil; 3000. Reed switch.

[0029] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0032] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0033] Reed switch coil assembly is a precise automated process that involves accurately inserting the reed switch, a small electronic component, into a specific hole in the coil. This process usually requires ensuring that the reed switch and the coil are tightly combined. The entire assembly process requires extremely high precision and stability to avoid damaging the reed switch or affecting the performance of the coil.

[0034] The function of the reed switch and coil assembly is to create an electromagnetic sensor or switch. This combination uses the magnetic field generated by the coil to control the closing or opening of the contacts inside the reed switch. When the coil is energized, the magnetic field generated will attract or repel the magnetized contacts inside the reed switch, realizing contactless signal transmission or control. This structure has the characteristics of high reliability, fast response and long life. It is widely used in a variety of electronic devices such as automation control systems, safety monitoring, position detection, proximity sensors, etc. to achieve remote control, status monitoring and automatic operation.

[0035] In the related art, the assembly of reed switches and coils relies on manual plug-in and assembly, but the accuracy and consistency of manual assembly are difficult to guarantee, which may lead to fluctuations in product quality.

[0036] In order to solve the above problems, the utility model proposes an assembly device, which aims to provide an assembly device that can realize automatic assembly of reed switches and coils. Figures 1 to 3 The present invention is a schematic structural diagram of an embodiment of an assembly device provided by the present invention.

[0037] Please refer to Figures 1 to 3 The utility model proposes an assembly device, including a fixed base, a clamp and a propulsion mechanism, the clamp is arranged on the fixed base, the clamp forms a profiling groove, one end of the profiling groove forms a guide channel, the profiling groove and the guide channel are respectively used to fix the coil and the reed switch, the propulsion mechanism includes a first cylinder and a push rod, the first cylinder is arranged on the side of the fixed base facing away from the clamp, the push rod is arranged at the driving end of the first cylinder, a part of the structure of the push rod can be slidably arranged in the guide channel along the extension direction of the guide channel, and one end of the push rod is used to abut against the reed switch.

[0038] The technical solution of the utility model proposes an assembly device 1000 and a reed switch sensor production device, wherein the assembly device 1000 includes a fixed base 1, a fixture 2 and a propulsion mechanism 3, the fixture 2 is arranged on the fixed base 1 and forms a profiling groove 21 for fixing the coil, the internal shape of the profiling groove 21 is adapted to the outer shape of the coil, one end of the profiling groove 21 is provided with a guide channel 22, the guide channel 22 is used to pre-place the reed switch, the propulsion mechanism 3 includes a first cylinder 31 and a push rod 32 arranged at the driving end of the first cylinder 31, a part of the structure of the push rod 32 is slidably arranged in the guide channel 22 and can It can move along the extension direction of the guide channel 22. When the coil and the reed switch are to be assembled, the coil is fixed in the contoured groove 21, the axis of the coil coincides with the axis of the guide channel 22, and then the reed switch is placed in the guide channel 22. One end of the reed switch is in contact with the push rod 32, and the first cylinder 31 is controlled to drive the push rod 32 to push the reed switch toward one end of the coil until the reed switch is inserted into the center hole of the coil. The assembly is completed. The use of the assembly device 1000 to assemble the reed switch and the coil can ensure that its assembly accuracy is higher than that of manual plug-in assembly, and can also greatly improve production efficiency.

[0039] In order to ensure that the reed switch will not continue to move due to inertia after the coil and the reed switch are assembled, thereby causing a large deviation in the assembly position, a limiting groove 23 is provided at one end of the profiling groove 21 away from the guide channel 22. For details, please refer to Figure 2 The limiting groove 23 is used to abut against the reed switch to achieve limiting.

[0040] In the technical solution of the present utility model, in order to keep the coil fixed during the assembly process and thus improve the assembly accuracy, a notch is provided on one side of the profiling groove 21, and a clamping mechanism 4 is provided at a position opposite to the notch. For details, please refer to Figure 1 The clamping mechanism 4 includes a second cylinder 41 and a clamping plate 42 disposed at the driving end of the second cylinder 41. The movement direction of the second cylinder 41 is toward the notch, and the clamping plate 42 is slidably disposed in the notch. When the coil is clamped and fixed, the second cylinder 41 drives the clamping plate 42 to enter the contour groove 21 from the notch and abut against the outer peripheral wall of the coil, thereby achieving clamping and fixing, which can ensure that the coil remains stable during the assembly process and prevent it from being displaced or rotated under the contact of the reed switch, thereby improving the accuracy and consistency of assembly. At the same time, the clamping force of the clamping plate 42 can be adjusted by the second cylinder 41 according to the material and thickness of the coil to avoid damage to the coil. In addition, the cylinder-driven automated clamping system can respond quickly, improve assembly efficiency, reduce manual intervention, and help achieve efficient operation of the automated production line.

[0041] Further, in order to reduce the clamping damage, the clamping plate 42 is provided with two clamping blocks 43 facing the profiling groove 21. For details, please refer to Figure 1 and Figure 3 The two clamping blocks 43 are respectively arranged at the two ends of the coil, and an arc groove 431 is provided at the end facing away from the clamping plate 42. The arc groove 431 abuts against the outer peripheral wall of the coil. The clamping force is transmitted to the clamping block 43 through the clamping plate 42 and then the coil is clamped. The contact area during clamping can be reduced, thereby reducing clamping damage. The contact can be achieved through the arc groove 431 that is adapted to the outer peripheral wall of the coil, which can also avoid clamping damage.

[0042] In order to improve the assembly efficiency of the equipment, the clamp 2 is formed with a plurality of evenly spaced profiling grooves 21, each profiling groove 21 corresponds to a guide channel 22, and accordingly, a plurality of push rods 32 are provided on the push plate 33, and the arrangement direction of the plurality of push rods 32 is consistent with the profiling groove 21, and the plurality of push rods 32 maintain a consistent movement state. When the second cylinder 41 drives the push plate 33 to approach the clamp 2, the plurality of push rods 32 are inserted one by one into different guide channels 22 to realize the assembly of multiple coils and reed switches at a time, thereby further improving the assembly efficiency and then improving the production efficiency.

[0043] In order to match the clamping of different coils in the multiple contoured slots 21, the clamping mechanism 4 is provided with multiple clamping plates 42. For details, please refer to Figure 1 Each clamping plate 42 is arranged opposite to a contoured groove 21 and is evenly spaced at the driving end of the second cylinder 41, so that multiple coils can be fixedly clamped.

[0044] To improve the flexibility of the device, the assembly device 1000 further includes a rotating seat 5. For details, please refer to Figure 1 A rotating shaft 51 is provided on one side of the rotating seat 5, and the rotating shaft 51 is driven by a motor (not marked in the figure) arranged inside the rotating seat 5. The rotating seat 5 is installed as a whole on the workbench. The fixed base 1 rotatably connected to the rotating seat 5 can be driven to rotate by the motor, so that the direction of the guide channel 22 is adjustable, further improving the flexibility of the equipment.

[0045] The utility model also proposes a reed switch sensor production equipment, which includes a coil feeding mechanism, a reed switch feeding mechanism, a transfer mechanism, a bending mechanism and an assembly device 1000. The specific structure of the assembly device 1000 refers to the above embodiment. Since the reed switch sensor production equipment adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated here one by one.

[0046] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. An assembly device, characterized in that: include: Fixed base; A clamp, the clamp is arranged on the fixed base, the clamp forms a profiling groove, one end of the profiling groove is formed with a guide channel, the profiling groove and the guide channel are used to fix the coil and the reed switch respectively; as well as The propulsion mechanism includes a first cylinder and a push rod. The first cylinder is arranged on the side of the fixed base facing away from the clamp, and the push rod is arranged at the driving end of the first cylinder. Part of the structure of the push rod can be slidably arranged in the guide channel along the extension direction of the guide channel, and one end of the push rod is used to abut against the reed switch.

2. The assembly device according to claim 1, characterized in that: A notch is formed on one side of the contoured groove, and the assembling device also includes a clamping mechanism, which includes a second cylinder and a clamping plate. The second cylinder is arranged on the fixed base and is located on one side of the notch. The clamping plate is arranged on the driving end of the second cylinder and is slidably arranged on the notch. The clamping plate can slide along an extension direction perpendicular to the guide channel.

3. The assembly device according to claim 2, characterized in that: The clamping plate is provided with two clamping blocks facing the contoured groove, and arc-shaped grooves are respectively provided at one end of the two clamping blocks facing away from the clamping plate, and the arc-shaped grooves are used to abut against the coil.

4. The assembly device according to claim 3, characterized in that: The clamp is formed with a plurality of contoured grooves evenly spaced, each contoured groove is correspondingly provided with a guide channel, and the propulsion mechanism is provided with a plurality of push rods, each push rod being slidably arranged in a guide channel.

5. The assembly device according to claim 4, characterized in that: The clamping mechanism is provided with a plurality of clamping plates, each of the clamping plates is arranged opposite to a contoured groove, and the plurality of clamping plates are arranged at the driving end of the second cylinder.

6. The assembly device according to claim 1, characterized in that: A push plate is provided at the driving end of the first cylinder, the push rod is provided on a side of the push plate facing the guide channel, and the axis of the guide channel is perpendicular to the plane where the push plate is located.

7. The assembly device according to any one of claims 1 to 6, characterized in that: The assembling device also includes a rotating seat, a rotating shaft is provided on one side of the rotating seat, and the fixed base is rotatably arranged on the rotating shaft.

8. The assembly device according to claim 7, characterized in that: The assembling device is provided with a plurality of clamps, and the plurality of clamps are arranged around the rotating shaft.

9. The assembly device according to any one of claims 1 to 6, characterized in that: A limiting groove is provided at one end of the profiling groove away from the guiding channel, and the limiting groove is used for abutting against the reed switch for limiting position.

10. A reed switch sensor production equipment, characterized in that: It comprises a coil feeding mechanism, a reed switch feeding mechanism, a transfer mechanism, a bending mechanism and an assembly device as described in any one of claims 1 to 9.

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