Safety belt buckle assembling equipment
By designing a seat belt buckle assembly equipment that includes multiple assembly components and automation equipment, the problems of low assembly efficiency and large space occupation in the prior art are solved, and efficient automatic assembly of seat belt buckle products are realized.
Patent Information
- Application Number
- CN202421610549.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The existing seat belt buckle assembly structure cannot meet the assembly needs of the new seat belt buckle products, resulting in inefficient production efficiency and excessive station space occupation.
A safety belt buckle assembly equipment is designed, including assembly table, housing loading section, ring line, vehicle and a variety of assembly components, such as button spring assembly components, green display frame assembly components, spring assembly components, etc., and automatic assembly is achieved through robots and vibration discs and other equipment.
The automatic assembly of various components of the seat belt buckle product is realized, which saves station space, improves production efficiency, and reduces dependence on labor.
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Figure CN222791144U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of seat belt buckle production, and in particular, relates to a seat belt buckle assembly device. Background Art
[0002] The car seat belt buckle refers to the barrel-shaped part that connects the seat belt and is an indispensable component for the seat belt to work. Its main function is to connect two seat belts, thereby playing a role of stability and reinforcement, tightly connecting the human body to the seat, thereby limiting the range of movement of the human body when driving in the car and playing a role in protecting the human body's safety.
[0003] As cars become more and more convenient, the demand for cars will also grow by leaps and bounds, and the auto parts industry will continue to maintain a stable development trend. Therefore, more requirements are put forward for the performance of seat belt buckles. The existing safety buckles have been updated for better performance and convenient use, which means that new requirements are also put forward for production. The original seat belt buckle assembly structure can no longer adapt to the assembly of existing products, so an improved technology is proposed. Utility Model Content
[0004] The utility model provides a safety belt buckle assembly device that meets the requirements of new safety belt buckle products.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] A safety belt buckle assembly device comprises an assembly table and a shell loading section located on one side of the assembly table. The shell loading section can be two groups for loading shells of different materials. A ring line is installed on the assembly table. A plurality of carriers are arranged on the ring line. The carriers are arranged at intervals. A button spring assembly component, a green display frame assembly component, a red display frame assembly component, a first side spring assembly component, a second side spring assembly component, a manual placement position, a locking rod assembly, a fixing plate assembly, a rivet riveting component, and a finished product discharge component are arranged in sequence on the assembly table and around the ring line to realize the overall assembly of the safety belt buckle.
[0007] Furthermore, the button spring assembly assembly includes a spring loader and a robot for assembling the spring onto a carrier, and the robot replaces manual labor to perform basic actions.
[0008] Furthermore, the green display frame assembly component and the red display frame assembly component have the same structure, both of which include a discharge component and a feeding vibration plate. The discharge component takes out the green display frame in the vibration plate and places it on the carrier. The discharge component includes a linear module and a cylinder that drives the linear module to move up and down. The piston end of the cylinder faces downward, and a suction nozzle for sucking the green display block is provided at the piston end of the cylinder. The suction nozzle sucks the green display block and then moves it to the carrier, and finally places it in the corresponding position of the product.
[0009] Furthermore, the first side spring assembly component and the second side spring assembly component have the same structure and are symmetrically arranged about the center of the carrier located at the center thereof. They both include a vibrating plate for feeding materials, a discharge component for taking out the materials in the vibrating plate and placing them into the carrier, and taking out the springs and placing them on both sides of the product.
[0010] Furthermore, the locking rod assembly and the fixing plate assembly both include a loading mechanism and a discharging mechanism. The loading mechanism is a clip loading mechanism, which facilitates the loading of sheet or block structures. The discharging mechanism can select a mechanical or similar structure to place the locking rod and fixing plate of the product into the corresponding position of the product on the carrier.
[0011] Furthermore, the rivet riveting assembly includes a rivet riveting machine and a visual inspection device for inspecting riveted products. After the assembled products are riveted, a visual inspection is performed to determine whether there are any defective products.
[0012] Furthermore, it also includes a performance testing machine and a laser marking machine for testing before cutting, so as to carry out comprehensive production preparation.
[0013] The beneficial effects of the utility model are:
[0014] It realizes the assembly of various components of seat belt buckle products such as shell, button spring group, green display frame, springs on both sides, locking rod, rivets and other components, and then transports them through a circular line, saving workstation space and carrying out assembly line production. It does not require manual cooperation and can realize full mechanical production, saving time and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The technical solution of the present application is further described below in conjunction with the accompanying drawings and embodiments.
[0016] Figure 1 is a schematic diagram of a top view of the structure of an embodiment of the present application;
[0017] Figure 2 is a schematic diagram of the structure of the green display frame assembly component of an embodiment of the present application;
[0018] Figure 3 It is a schematic structural diagram of a first side spring assembly component and a second side spring assembly component of an embodiment of the present application;
[0019] Figure 4 is a schematic diagram of the assembly structure of the locking rod of an embodiment of the present application;
[0020] Figure 5 It is a structural schematic diagram of a rivet riveting machine according to an embodiment of the present application;
[0021] Figure 6 It is a schematic diagram of the structure of a performance detection machine according to an embodiment of the present application;
[0022] Figure 7 This is a schematic diagram of the structure of the finished product discharging assembly of an embodiment of the present application;
[0023] The reference numerals in the figure are:
[0024] 1. Assembly table, 2. Shell feeding section, 3. Ring line, 4. Carrier, 5. Button spring assembly component, 6. Green display frame assembly component, 7. First side spring assembly component, 8. Second side spring assembly component, 9. Manual placement position, 10. Lock rod assembly, 11. Fixed plate assembly, 12. Rivet riveting assembly, 13. Finished product discharge assembly, 14. Spring loader, 15. Robot, 16. Vibration plate, 17. Linear module, 18. Cylinder, 19. Suction nozzle, 20. Feeding mechanism, 21. Discharging mechanism, 22. Rivet riveting machine, 23. Visual inspection equipment, 24. Performance testing machine, 25. Laser marking machine. DETAILED DESCRIPTION
[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.
[0026] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the invention of the present utility model, unless otherwise specified, "multiple" means two or more.
[0027] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.
[0028] The technical solution of the present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments. Example
[0029] The present embodiment provides a seat belt buckle assembly device, including an assembly table 1 and a shell loading section 2 located on one side of the assembly table 1, a ring line 3 is installed on the assembly table 1, and a plurality of carriers 4 are arranged on the ring line 3, and the carriers 4 are arranged at intervals. A button spring assembly component 5, a green display frame assembly component 6, a red display frame assembly component, a first side spring assembly component 7, a second side spring assembly component 8, a manual placement position 9, a locking rod assembly 10, a fixing plate assembly 11, a rivet riveting component 12, and a finished product discharge component 13 are sequentially arranged on the assembly table 1 and around the ring line to realize the overall assembly of the seat belt buckle.
[0030] The shell feeding section 2 feeds the shell of the seat belt buckle on the vibrating machine to the carrier 4, and then the circular line 3 transports the carrier 4 to the button spring assembly component 5. The button spring assembly component 5 includes a spring loader 14 and a robot 15 for assembling the button spring onto the carrier 4. The robot 15 replaces manual labor to perform basic actions and places the button spring into the corresponding position of the shell.
[0031] Next is the assembly of the green display frame, and after assembly is the red limiting frame. The green display frame assembly component 6 and the red display frame assembly component have the same structure, both including a discharge component and a feeding vibration plate 16. The discharge component takes out the green display frame in the vibration plate 16 and places it on the carrier. The discharge component includes a linear module 17 and a cylinder 18 that drives the linear module 17 group to move up and down. The piston end of the cylinder 18 faces downward, and a suction nozzle 19 for sucking the green display block is provided at the piston end of the cylinder 18. The suction nozzle 19 sucks the green display block and then moves it to the carrier 4, and finally places it in the corresponding position of the product.
[0032] Next is the assembly of the springs on both sides of the shell. The first side spring assembly component 7 and the second side spring assembly component 8 have the same structure and are symmetrically arranged about the center of the carrier located at the center. They both include a vibrating plate for feeding, a discharge component for taking out the material in the vibrating plate and placing it into the carrier 4, and taking out the springs and placing them on both sides of the shell product.
[0033] Next, the locking rod needs to be installed in the outer shell, and then the fixing plate. The locking rod assembly 10 and the fixing plate assembly 11 both include a loading mechanism 20 and a discharge mechanism 21. The loading mechanism 20 is a clip loading mechanism, which facilitates the loading of sheet or block structures. The discharge mechanism 21 can select a mechanical or similar structure to place the locking rod and fixing plate of the product into the corresponding position of the product on the carrier 4.
[0034] After the shell is assembled, the fixing plate needs to be fixed on the shell, which needs nails or the like to fix. The rivet riveting assembly 12 includes a rivet riveting machine 22 and a visual inspection device 23 for inspecting the riveted product. After the assembled product is riveted, a visual inspection is performed to see if there are any defective products.
[0035] As an embodiment of the utility model, in addition to the above-mentioned structure, it also includes a performance detection machine 24 and a laser marking machine 25 for detection before unloading. According to the use requirements, the performance detection machine 24 further performs performance detection to detect whether the performance is qualified, screens the products, and selects good products. The laser marking machine 25 can laser mark. The entire production line covers a wide range of processes to meet different usage requirements.
[0036] Based on the above ideal embodiments of this application, the relevant staff can make various changes and modifications without departing from the technical concept of this application through the above description. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A safety belt buckle assembly device, comprising an assembly table, characterized in that: It also includes a shell loading section on one side of the assembly table, a ring line on the assembly table, a number of carriers on the ring line, and a button spring assembly component, a green display frame assembly component, a red display frame assembly component, a first side spring assembly component, a second side spring assembly component, a manual placement position, a locking rod assembly, a fixing plate assembly, a rivet riveting component, and a finished product discharge component are sequentially arranged on the assembly table and around the ring line.
2. A safety belt buckle assembly device according to claim 1, characterized in that: The button spring assembly assembly includes a spring loader and a robot for assembling the spring onto a carrier.
3. A safety belt buckle assembly device according to claim 2, characterized in that: The green display frame assembly component and the red display frame assembly component have the same structure, both of which include a discharge component and a feeding vibration plate. The discharge component takes out the green display frame in the vibration plate and places it on the carrier. The discharge component includes a linear module and a cylinder that drives the linear module to move up and down. The piston end of the cylinder faces downward, and the piston end of the cylinder is provided with a suction nozzle for sucking the green display block.
4. A safety belt buckle assembly device according to claim 3, characterized in that: The first side spring assembly component and the second side spring assembly component have the same structure and are symmetrically arranged about the center of the carrier located at the center thereof, and both include a vibrating plate for feeding materials and a discharge component for taking out materials from the vibrating plate and placing them into the carrier.
5. A safety belt buckle assembly device according to claim 1, characterized in that: The locking rod assembly and the fixing plate assembly both include a loading mechanism and a discharging mechanism.
6. A safety belt buckle assembly device according to claim 5, characterized in that: The feeding mechanism is a magazine feeding mechanism.
7. A safety belt buckle assembly device according to claim 1, characterized in that: The rivet riveting assembly includes a rivet riveting machine and a visual inspection device for inspecting riveted products.
8. A safety belt buckle assembly device according to claim 1, characterized in that: It also includes performance testing machines and laser marking machines for testing before unloading.