Branch pipe nozzle mounting device of spraying pipeline

Abstract

The utility model provides a branch pipe nozzle mounting device of a spraying pipeline. The branch pipe nozzle mounting device comprises a shell, a spraying head storage bin, a feeding groove, an electric telescopic baffle, a branch pipe mounting groove, a mounting base, a rotating motor, a rotating disc, an internal thread tapping mechanical arm, a spraying head mounting mechanical arm and a control system. The spraying head storage bin is arranged above the shell, the feeding groove is arranged below the spraying head storage bin, the electric telescopic baffle is arranged at an outlet of the feeding groove, the branch pipe mounting groove is formed below the feeding groove, and the inlet end of the branch pipe mounting groove is arranged on the side wall of the shell in a penetrating mode. The mounting base is arranged at the bottom of the shell, the rotating motor is mounted on the mounting base, the rear end of the rotating disc is connected with an output shaft of the rotating motor, and an internal thread tapping mechanical arm and a spraying head mounting mechanical arm are mounted at the front end of the rotating disc. The spraying head can be automatically mounted, the production efficiency and quality are greatly improved, and the labor intensity of workers is reduced.

Description

[Technical field]

[0001] The utility model relates to a branch pipe spray head installation device of a spray pipeline. [Background technology]

[0002] The existing spray washing device consists of a spray pipe and a nozzle. The spray pipe structure usually involves a pipeline system, which includes a riser and a branch pipe, wherein the riser is connected to a water supply facility, such as a water reservoir, and a nozzle is installed on the branch pipe; the slurry reaches each branch pipe through the distribution effect of the spray pipe, and is then sprayed out by the nozzle, fully contacting with the counter-flowing flue gas and absorbing it.

[0003] The existing branch pipes and nozzles are installed manually, where an internal thread is machined at the installation end of the branch pipe, and then the nozzle is manually rotated and installed. Therefore, there are problems of low production efficiency and heavy manual workload. [Contents of the utility model]

[0004] The technical problem to be solved by the utility model is to provide a branch pipe nozzle installation device for a spray pipe, which can automatically install the spray head, greatly improve production efficiency and quality, and reduce manual labor intensity.

[0005] The utility model is achieved in this way:

[0006] A branch pipe nozzle installation device for a spray pipe, comprising a housing, a spray head storage bin, a feeding trough, an electric telescopic baffle, a branch pipe installation trough, a mounting base, a rotating motor, a turntable, an internal thread opening mechanical arm, a spray head installation mechanical arm and a control system;

[0007] The shower head storage bin is arranged above the shell, the feed trough is arranged below the shower head storage bin, the electric telescopic baffle is arranged at the outlet of the feed trough, the branch pipe installation groove is arranged below the feed trough, and the inlet end of the branch pipe installation groove is penetrated on the side wall of the shell;

[0008] The mounting base is arranged at the bottom of the housing, the rotating motor is mounted on the mounting base, the rear end of the turntable is connected to the output shaft of the rotating motor, the front end of the turntable is mounted with the internal thread hole opening mechanical arm and the spray head installation mechanical arm, and the internal thread hole opening mechanical arm and the spray head installation mechanical arm cooperate with the branch pipe installation groove through the rotation of the turntable;

[0009] The internal thread drilling mechanical arm comprises a first telescopic cylinder, a first motor and a drill bit, one end of the first telescopic cylinder is fixed on the turntable, the other end of the first telescopic cylinder is connected to the first motor, and the output shaft of the first motor is fixedly connected to the drill bit;

[0010] The spray head installation mechanical arm includes a second telescopic cylinder, a second motor and an electromagnetic suction gripper, one end of the second telescopic cylinder is fixed to the turntable, the other end of the second telescopic cylinder is connected to the second motor, and the output shaft of the first motor is connected to the electromagnetic suction gripper;

[0011] The electric telescopic baffle, the rotating motor, the first telescopic cylinder, the first motor, the second telescopic cylinder, the second motor and the electromagnetic suction gripper are electrically connected to the control system respectively.

[0012] Furthermore, telescopic retainers are provided on both sides of the branch pipe installation groove, and one end of each of the telescopic retainers is fixed on the inner wall of the shell, and the telescopic retainers are electrically connected to the control system.

[0013] Furthermore, the internal thread drilling robot arm also includes a gas nozzle, which is penetrated through the middle of the drill bit, and the gas nozzle is connected to the compressed air tank through a solenoid valve, and the solenoid valve is electrically connected to the control system.

[0014] Furthermore, the width of the shower head storage bin is adapted to the length of the shower head; and the cross-sectional size of the feed trough is adapted to the size of the shower head.

[0015] The advantages of the utility model are:

[0016] The installation of the sprinkler head can be completed quickly, greatly improving the installation efficiency and saving manpower and time costs; it can ensure that the sprinkler head is accurately installed in the predetermined position, avoiding possible deviations in manual installation; at the same time, during the automatic installation process, since human operation is reduced, the risk of safety accidents caused by improper operation is reduced.

Brief Description of the Drawings

[0017] The present invention will be further described below in conjunction with the embodiments with reference to the accompanying drawings.

[0018] Figure 1 The utility model is a schematic diagram of a branch pipe nozzle installation device of a spray pipe.

[0019] Figure 2 The utility model discloses a circuit connection block diagram of a branch pipe nozzle installation device for a spray pipe.

[0020] The numbers in the figure are as follows:

[0021] 1. Shell, 2. Sprinkler head storage bin, 3. Feeding trough, 4. Electric telescopic baffle, 5. Branch pipe installation slot, 6. Installation base, 7. Rotating motor, 8. Turntable, 9. Internal thread opening mechanical arm, 91. First telescopic cylinder, 92. First motor, 93. Drill bit, 10. Sprinkler head installation mechanical arm, 101. Second telescopic cylinder, 102. Second motor, 103. Electromagnetic suction gripper, 11. Control system, 12. Telescopic positioner, 13. Gas nozzle, 14. Solenoid valve, 100. Branch pipe. [Specific implementation method]

[0022] The following will be combined with the attached Figure 1-2 The technical solution of the utility model is clearly and completely described in detail with specific implementation methods. In the description of the utility model, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] See also Figure 1 to Figure 2 As shown, the utility model is a branch pipe nozzle installation device for a spray pipe, comprising a housing 1, a spray head storage bin 2, a feeding trough 3, an electric telescopic baffle 4, a branch pipe installation slot 5, a mounting base 6, a rotating motor 7, a turntable 8, an internal thread opening mechanical arm 9, a spray head installation mechanical arm 10 and a control system 11;

[0025] The spray head storage bin 2 is arranged above the housing 1, the feed trough 3 is arranged below the spray head storage bin 2, the electric telescopic baffle 4 is arranged at the outlet of the feed trough 3, the branch pipe installation groove 5 is arranged below the feed trough 3, and the inlet end of the branch pipe installation groove 5 is penetrated on the side wall of the housing 1;

[0026] The mounting base 6 is arranged at the bottom of the housing 1, the rotating motor 7 is mounted on the mounting base 6, the rear end of the turntable 8 is connected to the output shaft of the rotating motor 7, the front end of the turntable 8 is installed with the inner thread hole opening mechanical arm 9 and the spray head installation mechanical arm 10, the inner thread hole opening mechanical arm 9 and the spray head installation mechanical arm 10 cooperate with the branch pipe installation groove 5 through the rotation of the turntable 8;

[0027] The internal thread opening mechanical arm 9 includes a first telescopic cylinder 91, a first motor 92 and a drill bit 93, one end of the first telescopic cylinder 91 is fixed on the turntable 8, the other end of the first telescopic cylinder 91 is connected to the first motor 92, and the output shaft of the first motor 92 is fixedly connected to the drill bit 93;

[0028] The spray head installation robot 10 includes a second telescopic cylinder 101, a second motor 102 and an electromagnetic suction gripper 103, one end of the second telescopic cylinder 101 is fixed on the turntable 8, the other end of the second telescopic cylinder 101 is connected to the second motor 102, and the output shaft of the first motor 102 is connected to the electromagnetic suction gripper 103;

[0029] The electric telescopic baffle 4 , the rotary motor 7 , the first telescopic cylinder 91 , the first motor 92 , the second telescopic cylinder 101 , the second motor 102 and the electromagnetic gripper 103 are electrically connected to the control system 11 respectively, and their operations are controlled by the control system 11 .

[0030] In a specific implementation, a preferred embodiment is as follows: telescopic positioners 12 are provided on both sides of the branch pipe installation groove 5 , and one end of each of the telescopic positioners 12 is fixed on the inner wall of the shell 1 , and the telescopic positioners 12 are electrically connected to the control system 11 .

[0031] In a specific implementation, a preferred embodiment is: the internal thread opening robot arm 9 also includes a gas nozzle 13, the gas nozzle 13 is penetrated through the middle of the drill bit 93, and the gas nozzle 13 is connected to a compressed air tank (not shown) through a solenoid valve 14, and the solenoid valve 14 is electrically connected to the control system 1.

[0032] In a specific implementation, a preferred embodiment is as follows: the width of the shower head storage bin 2 is adapted to the length of the shower head; and the cross-sectional size of the feed trough 5 is adapted to the size of the shower head.

[0033] In another embodiment of the present invention, the working process is as follows:

[0034] The shower heads are neatly stacked in the shower head storage bin 2, with the threaded mounting portion of the shower head facing the inlet end of the branch pipe mounting groove 5; the branch pipe 100 is inserted from the inlet end of the branch pipe mounting groove 5, and the telescopic clamp 12 is extended to clamp the end of the branch pipe 100;

[0035] The rotating motor 7 rotates the internal thread opening mechanical arm 9 to a position corresponding to the branch pipe installation groove 5 through the turntable 8, the first telescopic cylinder 91 extends to insert the drill bit 93 into the end of the branch pipe 100, and the first motor 92 rotates to grind the internal thread. After the grinding is completed, the first telescopic cylinder 91 retracts; the solenoid valve 14 is opened, and high-pressure gas is ejected from the gas nozzle 13 to blow off the metal chips at the internal thread of the branch pipe 100, and then the solenoid valve 14 is closed;

[0036] The rotating motor 7 rotates the sprinkler head installation mechanical arm 10 to a position corresponding to the branch pipe installation slot 5 via the turntable 8. The second telescopic cylinder 101 drives the electromagnetic suction gripper 103 to extend while the electric telescopic baffle 4 opens and then immediately closes (only one sprinkler head falls off at a time). The sprinkler head falls and is adsorbed by the energized electromagnetic suction gripper 103; the second telescopic cylinder 101 continues to extend to embed one threaded end of the sprinkler head into the branch pipe 100, and the second motor 102 rotates to thread the sprinkler head and the branch pipe 100. After the installation is completed, the electromagnetic suction gripper 103 is powered off and the second telescopic cylinder 101 is retracted; the second telescopic positioner 12 is recovered, and the branch pipe 100 with the sprinkler head installed can be taken out.

[0037] The utility model can quickly complete the installation of the sprinkler head, greatly improves the installation efficiency, saves manpower and time costs; can ensure that the sprinkler head is accurately installed in the predetermined position, avoiding the deviation that may occur in manual installation; at the same time, during the automatic installation process, since human operation is reduced, the risk of safety accidents caused by improper operation is reduced.

[0038] Although the specific implementation methods of the present invention are described above, those skilled in the art should understand that the specific embodiments described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. A branch pipe nozzle installation device for a spray pipe, characterized in that: It includes a shell, a sprinkler head storage bin, a feeding trough, an electric telescopic baffle, a branch pipe installation trough, a mounting base, a rotating motor, a turntable, an internal thread opening mechanical arm, a sprinkler head installation mechanical arm and a control system; The shower head storage bin is arranged above the shell, the feed trough is arranged below the shower head storage bin, the electric telescopic baffle is arranged at the outlet of the feed trough, the branch pipe installation groove is arranged below the feed trough, and the inlet end of the branch pipe installation groove is penetrated on the side wall of the shell; The mounting base is arranged at the bottom of the housing, the rotating motor is mounted on the mounting base, the rear end of the turntable is connected to the output shaft of the rotating motor, the front end of the turntable is mounted with the internal thread hole opening mechanical arm and the spray head installation mechanical arm, and the internal thread hole opening mechanical arm and the spray head installation mechanical arm cooperate with the branch pipe installation groove through the rotation of the turntable; The internal thread drilling mechanical arm comprises a first telescopic cylinder, a first motor and a drill bit, one end of the first telescopic cylinder is fixed on the turntable, the other end of the first telescopic cylinder is connected to the first motor, and the output shaft of the first motor is fixedly connected to the drill bit; The spray head installation mechanical arm includes a second telescopic cylinder, a second motor and an electromagnetic suction gripper, one end of the second telescopic cylinder is fixed to the turntable, the other end of the second telescopic cylinder is connected to the second motor, and the output shaft of the first motor is connected to the electromagnetic suction gripper; The electric telescopic baffle, the rotating motor, the first telescopic cylinder, the first motor, the second telescopic cylinder, the second motor and the electromagnetic suction gripper are electrically connected to the control system respectively.

2. A branch pipe nozzle installation device for a spray pipe according to claim 1, characterized in that: Telescopic retainers are arranged on both sides of the branch pipe installation groove, and one end of each of the telescopic retainers is fixed on the inner wall of the shell, and the telescopic retainer is electrically connected to the control system.

3. A branch pipe nozzle installation device for a spray pipe according to claim 1, characterized in that: The internal thread hole opening mechanical arm also includes a gas nozzle, which is penetrated through the middle of the drill bit and connected to a compressed air tank via a solenoid valve, and the solenoid valve is electrically connected to the control system.

4. A branch nozzle installation device for a spray pipe according to claim 1, characterized in that: The width of the shower head storage bin is matched with the length of the shower head; the cross-sectional size of the feeding trough is matched with the size of the shower head.

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